Pneumatic foam cutting machine

The pneumatic foam cutting machine uses ball screw and toothed belt to fix the foam, plywood to collect dust, which solves the problems of unstable cutting force, deviation and dust pollution in the traditional cutting knife, and achieves efficient and stable foam cutting and environmental protection.

CN223084875UActive Publication Date: 2025-07-11SHANDONG JINTIAN HEAVY IND MASCH CO LTD
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Patent Information

Application Number
CN202421919160.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-07-11
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

When cutting foam with traditional cutting knives, the cutting force is not easy to control, which easily damages foam products, resulting in serious waste of materials, easily deviating during the cutting process and producing a large amount of dust and foam debris, which makes the cutting efficiency low.

Method used

A pneumatic foam cutting machine is used to achieve multi-angle cutting of foam cutting through ball screw and toothed belt; use plywood to fix the foam to prevent deviation; set up a dust collector and filter to collect dust and foam chips.

Benefits of technology

The production of foams with different shapes is achieved to reduce material waste, prevent dust pollution, and improve cutting efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pneumatic foam cutting machine which comprises a working table, the two sides of the working table are slidably connected with a moving frame through sliding rails, one side of the moving frame is in bolt connection with a driving motor, the output end of the driving motor penetrates through the moving frame to be in transmission connection with a rotating shaft, and the two ends of the rotating shaft are fixedly connected with driving wheels. The periphery of the driving wheel is in transmission connection with a driven wheel through a toothed belt, the driven wheel is movably connected with the inner wall of the moving frame, the lower ends of the two sides of the inner wall of the moving frame are fixedly connected with threaded sleeves, the tops of the threaded sleeves are fixedly connected with cylinders, the peripheries of the cylinders are slidably connected with sliding blocks, one sides of the sliding blocks are fixedly connected with limiting plates, and the limiting plates are in meshed connection with the toothed belt. According to the pneumatic foam cutting machine, the ball screw and the toothed belt are used in cooperation, the direction of the cutting wire can be changed, the cutting angle of foam can be changed through rotation of the rotary disc, and the foam cutting machine can cut foams in different shapes in the using process.
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Description

Technical Field

[0001] The utility model relates to the technical field of foam processing, in particular to a pneumatic foam cutting machine. Background Technique

[0002] The foam board, also known as polystyrene foam board and EPS board, is a white object formed by heating expandable polystyrene beads containing volatile liquid foaming agents in a mold after pre-expansion by heating. It has the structural characteristics of fine closed pores and is mainly used for building walls, roof insulation, composite board insulation, cold storage, air conditioning, vehicles, ship insulation, floor heating, decoration carving, etc. Its uses are very extensive. When producing foam boards, it is necessary to cut the foam boards.

[0003] When the current traditional cutting knife cuts, the cutting force is not easy to control, and it is easy to damage the cut foam products, resulting in serious material waste. Moreover, during the cutting process, the foam board may deviate, the cutting efficiency is low, and a large amount of dust and foam debris will be generated. Therefore, we propose a pneumatic foam cutting machine. Content of the Utility Model

[0004] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0005] A pneumatic foam cutting machine of the utility model includes a workbench. Both sides of the workbench are slidably connected with moving frames through slide rails. One side of the moving frame is bolted with a driving motor. The output end of the driving motor passes through the moving frame and is in transmission connection with a rotating shaft. Both ends of the rotating shaft are fixedly connected with driving wheels. The outer circumference of the driving wheels is in transmission connection with driven wheels through toothed belts. The driven wheels are movably connected with the inner wall of the moving frame. Both lower ends of the inner wall of the moving frame are fixedly connected with threaded sleeves. The tops of the threaded sleeves are fixedly connected with cylinders. The outer circumference of the cylinders is slidably connected with sliders. One side of the sliders is fixedly connected with limit plates, and the limit plates are meshed with the toothed belts. One side of the sliders is fixedly connected with cutting wires.

[0006] As a preferred technical solution of the utility model, one side of the workbench is bolted with a power motor. The output end of the power motor is in transmission connection with a rotating shaft through a connecting plate. Both ends of the rotating shaft are fixedly connected with two bevel gears. The outer circumference of the bevel gears is meshed with a conical gear. One side of the conical gear is fixedly connected with a ball screw, and the outer circumference of the ball screw is in threaded connection with the threaded sleeve.

[0007] As a preferred technical solution of the utility model, the surface of the workbench is fixedly connected with two guide rails. The outer circumferences of the two guide rails are slidably connected with two clamping plates. The lower part of the center end of the workbench is bolted with a servo motor.

[0008] As a preferred technical solution of the present utility model, the output end of the servo motor passes through the workbench and is drivingly connected to a turntable. A storage groove is formed on the surface of the turntable, and a limiting nail is rotatably connected inside the storage groove.

[0009] As a preferred technical solution of the present utility model, a dust suction box is fixedly installed on the outside of the moving frame, a waste box is fixedly installed at the lower end of the workbench, a dust removal box is fixedly installed on the outside of the waste box, and the upper end of the dust removal box is communicated with the lower end of the dust suction box through a telescopic hose.

[0010] As a preferred technical solution of the present utility model, a vacuum cleaner is communicated with one side of the dust removal box, and a filter screen is detachably connected inside the dust removal box.

[0011] As a preferred technical solution of the present utility model, the inner wall of the toothed belt is meshed with the groove on the surface of the driving wheel.

[0012] The beneficial effects of the present utility model are as follows:

[0013] 1. For this pneumatic foam cutting machine, by setting the cutting wire and through the combined use of the ball screw and the toothed belt, the direction of the cutting wire can be changed, and the rotation of the turntable can change the cutting angle of the foam, so that different-shaped foams can be cut during the use of the foam cutting machine;

[0014] 2. For this pneumatic foam cutting machine, by setting the clamping plate, it is ensured that the foam will not deviate during cutting, and the clamping plate can also be adjusted to ensure its applicability to foam boards of different sizes. The limiting nails on the surface of the turntable can fix the foam and prevent deviation;

[0015] 3. For this pneumatic foam cutting machine, by setting the dust removal box, dust and foam chips can be extracted and collected, which can prevent foam chips from flying in the workshop, polluting the environment and affecting the health of employees. The filter screen set inside the dust removal box can filter dust with high filtration efficiency. The present utility model has a simple and reasonable structure, novel design, simple and convenient operation, and high practical value. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. They are used together with the embodiments of the present utility model to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:

[0017] Figure 1 is a three-dimensional view of a pneumatic foam cutting machine of the present utility model;

[0018] Figure 2 is a schematic structural view of the turntable of a pneumatic foam cutting machine of the present utility model;

[0019] Figure 3 It is a schematic structural diagram of the workbench of a pneumatic foam cutting machine of the present utility model;

[0020] Figure 4 It is a schematic structural diagram of the bevel gear of a pneumatic foam cutting machine of the present utility model;

[0021] Figure 5 It is a schematic structural diagram of the toothed belt of a pneumatic foam cutting machine of the present utility model;

[0022] Figure 6 It is a schematic structural diagram of the filter net of a pneumatic foam cutting machine of the present utility model.

[0023] In the figure: 1. Workbench; 2. Moving frame; 3. Driving motor; 4. Rotating shaft; 5. Driving wheel; 6. Toothed belt; 7. Driven wheel; 8. Threaded sleeve; 9. Cylinder; 10. Slide block; 11. Limit plate; 12. Cutting wire; 13. Power motor; 14. Rotating shaft; 15. Bevel gear; 16. Bevel gear; 17. Ball screw; 18. Guide rail; 19. Clamp plate; 20. Servo motor; 21. Turntable; 22. Storage groove; 23. Limit nail; 24. Dust suction box; 25. Waste box; 26. Dust removal box; 27. Telescopic hose; 28. Vacuum cleaner; 29. Filter net. Specific embodiments

[0024] The following is a description of the preferred embodiments of the present utility model with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only for the purpose of illustrating and explaining the present utility model, and are not used to limit the present utility model.

[0025] Embodiment: As Figure 1-6 shown, a pneumatic foam cutting machine of the present utility model includes a workbench 1. The two sides of the workbench 1 are slidably connected with a moving frame 2 through slide rails. One side of the moving frame 2 is bolted with a driving motor 3. The output end of the driving motor 3 passes through the moving frame 2 and is drivingly connected with a rotating shaft 4. Both ends of the rotating shaft 4 are fixedly connected with driving wheels 5. The outer circumference of the driving wheels 5 is drivingly connected with a driven wheel 7 through a toothed belt 6. The driven wheel 7 is movably connected with the inner wall of the moving frame 2. The lower ends of both sides of the inner wall of the moving frame 2 are fixedly connected with threaded sleeves 8. The top of the threaded sleeve 8 is fixedly connected with a cylinder 9. The outer circumference of the cylinder 9 is slidably connected with a slide block 10. One side of the slide block 10 is fixedly connected with a limit plate 11, and the limit plate 11 is meshed with the toothed belt 6. One side of the slide block 10 is fixedly connected with a cutting wire 12.

[0026] Among them, a power motor 13 is bolted to one side of the workbench 1. The output end of the power motor 13 is drivingly connected to a rotating shaft 14 through a connecting plate. Two bevel gears 15 are fixedly connected to both ends of the rotating shaft 14. The outer periphery of the bevel gear 15 is meshed with a bevel gear 16. A ball screw 17 is fixedly connected to one side of the bevel gear 16. The outer periphery of the ball screw 17 is threadedly connected to a threaded sleeve 8. By setting the power motor 13, the bevel gear 15 is driven to rotate by the power motor 13. At the same time, the ball screw 17 is driven to rotate by the bevel gear 15, and then the cutting wire cuts the foam, so that the production efficiency is significantly improved and the product quality is more stable.

[0027] Among them, two guide rails 18 are fixedly connected to the surface of the workbench 1. Two clamping plates 19 are slidably connected to the outer peripheries of the two guide rails 18. A servo motor 20 is bolted to the lower part of the central end of the workbench 1. By setting the clamping plates 19, it is ensured that the foam will not deviate during cutting, and the clamping plates 19 can also be adjusted to ensure that they are suitable for foam boards of different sizes.

[0028] Among them, the output end of the servo motor 20 passes through the workbench 1 and is drivingly connected to a turntable 21. A storage groove 22 is formed on the surface of the turntable 21. A limit pin 23 is rotatably connected to the inside of the storage groove 22. By setting the limit pin 23, through the rotation of the turntable 21 and the cooperation of the cutting wire 12, a three-dimensional shape can be made, and the limit pin 23 can fix the foam to prevent deviation.

[0029] Among them, a dust suction box 24 is fixedly installed on the outside of the moving frame 2. A waste box 25 is fixedly installed at the lower end of the workbench 1. A dust removal box 26 is fixedly installed on the outside of the waste box 25. The upper end of the dust removal box 26 is communicated with the lower end of the dust suction box 24 through a telescopic hose 27. By setting the dust removal box 26, dust and foam scraps can be extracted and collected, which can prevent the foam scraps from flying in the factory building, causing environmental pollution and affecting the health of employees at the same time.

[0030] Among them, a dust collector 28 is communicated with one side of the dust removal box 26. A filter screen 29 is detachably connected to the inside of the dust removal box 26. By setting the filter screen 29, dust can be filtered with high filtration efficiency. The filter screen 29 can be conveniently replaced by disassembly, making it more convenient to use.

[0031] Among them, the inner wall of the toothed belt 6 is meshed with the groove on the surface of the driving wheel 5. By setting the toothed belt 6, the toothed belt 6 can be driven to rotate by the groove on the surface of the driving wheel 5.

[0032] Working principle: When in use, first place the foam to be cut on the surface of the workbench 1, then limit the foam by moving two clamping plates 19. Start the power motor 13, the power motor 13 drives the rotating shaft 14 to rotate, the rotating shaft 14 drives the bevel gear 15 to rotate, the bevel gear 15 drives the cone gear 16 to rotate, and at the same time drives the ball screw 17 to rotate, so that the moving frame 2 moves horizontally on the horizontal slide rail. Start the drive motor 3, the output end of the drive motor 3 drives the rotating shaft 4 to rotate, and at the same time drives the driving wheels 5 at both ends to rotate. The driving wheels 5 drive the driven wheels 7 to rotate through the toothed belt 6, and at the same time drive the limiting plate 11 fixed on the surface of the toothed belt 6 to move. Then let the slider 10 change in the vertical direction along the cylinder 9, and finally realize the change in the height direction of the cutting wire 12. By starting the servo motor 20, the servo motor 20 drives the turntable 21 to rotate. The limiting pins 23 on the surface of the turntable 21 can be stored in the storage groove 22 when not in use. The limiting pins 23 can fix the foam to prevent deviation, so as to achieve the purpose of cutting foams of different shapes. The waste bin 25 can collect the foam generated during cutting. The dust and foam chips can be extracted and collected through the dust suction box 24, which can avoid the flying of foam chips in the factory building and polluting the environment. It enters the inside of the dust removal box 26 through the telescopic hose 27. The filter screen 29 arranged inside the dust removal box 26 can filter the dust, and the filtering efficiency is high.

[0033] Finally, it should be noted that: In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "vertical", "upper", "lower", "horizontal", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.

[0034] In the description of the present invention, it should also be noted that unless otherwise clearly specified and limited, the terms "set", "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0035] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A pneumatic foam cutting machine, comprising a workbench (1), characterized in that, On both sides of the workbench (1), there are moving frames (2) slidably connected through slide rails. On one side of the moving frame (2), a driving motor (3) is bolted. The output end of the driving motor (3) passes through the moving frame (2) and is drivingly connected to a rotating shaft (4). At both ends of the rotating shaft (4), there are driving wheels (5) fixedly connected. The outer circumference of the driving wheel (5) is drivingly connected to a driven wheel (7) through a toothed belt (6). The driven wheel (7) is movably connected to the inner wall of the moving frame (2). At the lower ends of both sides of the inner wall of the moving frame (2), there are threaded sleeves (8) fixedly connected. At the top of the threaded sleeve (8), there is a cylinder (9) fixedly connected. The outer circumference of the cylinder (9) is slidably connected to a slider (10). On one side of the slider (10), there is a limiting plate (11) fixedly connected, and the limiting plate (11) is meshed with the toothed belt (6). On one side of the slider (10), there is a cutting wire (12).

2. The pneumatic foam cutting machine according to claim 1, characterized in that, On one side of the workbench (1), a power motor (13) is bolted. The output end of the power motor (13) is drivingly connected to a rotating shaft (14) through a connecting plate. At both ends of the rotating shaft (14), there are two bevel gears (15) fixedly connected. The outer circumference of the bevel gear (15) is meshed with a cone gear (16). On one side of the cone gear (16), there is a ball screw (17) fixedly connected, and the outer circumference of the ball screw (17) is threadedly connected to the threaded sleeve (8).

3. The pneumatic foam cutter according to claim 1, characterized in that, On the surface of the workbench (1), there are two guide rails (18) fixedly connected. On the outer circumferences of the two guide rails (18), there are two clamping plates (19) slidably connected. At the lower part of the central end of the workbench (1), a servo motor (20) is bolted.

4. The pneumatic foam cutter according to claim 3, characterized in that, The output end of the servo motor (20) passes through the workbench (1) and is drivingly connected to a turntable (21). On the surface of the turntable (21), there is a storage groove (22). Inside the storage groove (22), there is a limiting pin (23) rotatably connected.

5. The pneumatic foam cutter according to claim 1, characterized in that, On the outside of the moving frame (2), a dust suction box (24) is fixedly installed. At the lower end of the workbench (1), a waste box (25) is fixedly installed. On the outside of the waste box (25), a dust removal box (26) is fixedly installed. The upper end of the dust removal box (26) is communicated with the lower end of the dust suction box (24) through a telescopic hose (27).

6. The pneumatic foam cutter according to claim 5, characterized in that, On one side of the dust removal box (26), a vacuum cleaner (28) is communicated. Inside the dust removal box (26), a filter screen (29) is detachably connected.

7. The pneumatic foam cutter according to claim 1, wherein The inner wall of the toothed belt (6) is meshed with the groove on the surface of the driving wheel (5).