CCD (Charge Coupled Device) positioning gapless die-cutting machine

Abstract

The utility model discloses a CCD (Charge Coupled Device) positioning gapless die-cutting machine, which relates to the technical field of die-cutting machines and comprises a machine table, a cutting die base is arranged on the machine table, four guide pillars are arranged at four corners of the cutting die base, an upper die holder capable of moving up and down is connected to the upper ends of the four guide pillars, an alignment bottom plate is fixedly connected to the lower end of the upper die holder, and the alignment bottom plate is fixedly connected to the machine table. A plurality of alignment motor modules are installed on the alignment bottom plate, the alignment motor modules are in driving connection with an alignment top plate capable of moving along the X axis, the Y axis and the R axis, a plurality of supporting side plates are fixedly connected to the alignment top plate, and a plurality of sets of guide rollers are installed on the supporting side plates. A discharging assembly and a collecting assembly are installed on the alignment top plate through a first support. According to the utility model, the material can be utilized to the greatest extent, the gapless punching on the die-cutting material is realized, and the waste of the material is effectively reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of die-cutting machines, in particular to a CCD positioning non-spacing die-cutting machine. Background Art

[0002] Die-cutting machines are mainly used for die-cutting, indentation, hot stamping, laminating, and automatic waste discharging of some non-metallic materials, self-adhesive labels, EVA, etc. Die-cutting machines use templates engraved with steel knives, hardware molds, and steel plates. By applying a certain pressure through an impression plate, the printed matter or cardboard is cut into a certain shape, which is an important device for post-printing packaging processing and forming; in the printing carton processing production line, it is used to cut the cardboard into un-folded cartons. To adapt to different specifications of cartons, it is necessary to replace the template in the die-cutting machine. Therefore, an opening for pulling out the template is provided on the side wall of the die-cutting machine.

[0003] The die-cutting machines in the prior art cannot make full use of materials to achieve non-spacing punching on die-cutting materials, which is relatively wasteful of materials. Therefore, a CCD positioning non-spacing die-cutting machine is proposed here. Summary of the Utility Model

[0004] Technical Problems to be Solved

[0005] The purpose of the utility model is to make up for the deficiencies of the prior art and provide a CCD positioning non-spacing die-cutting machine.

[0006] Technical Solutions

[0007] To achieve the above purpose, the utility model provides the following technical solutions: A CCD positioning non-spacing die-cutting machine, including a machine table, a die mold base is installed on the machine table, four guide columns are installed at the four corners of the die mold base, the upper ends of the four guide columns are connected to an upper mold base that can move up and down, a positioning bottom plate is fixedly connected to the lower end of the upper mold base, a plurality of positioning motor modules are installed on the positioning bottom plate, the positioning motor modules are drivingly connected to a positioning top plate that can move along the X, Y, and R axes, a plurality of support side plates are fixedly connected to the positioning top plate, a plurality of groups of guide rollers are installed on the plurality of support side plates, a feeding component and a material receiving component are installed on the positioning top plate through a first bracket, a CCD inspection camera with a downward-facing lens is arranged on the upper mold base through a second bracket, and a servo feeding component is further arranged at the bottom of the positioning bottom plate.

[0008] Preferably, the upper mold base is an I-shaped member, and a camera inspection hole is provided thereon.

[0009] Preferably, a feeding guide roller bracket is arranged on one side of the die mold base, and a discharging guide roller is installed on the other side.

[0010] Preferably, a die mold lower plate is installed on the die mold base, and an upper die mold is installed at the bottom of the upper mold base.

[0011] Preferably, the XYR three-axis movement of the alignment top plate includes linear movement along the X-axis direction, linear movement along the Y-axis direction, and rotation along the R-axis direction.

[0012] Preferably, the multiple alignment motor modules include four motor modules of the alignment top plate, including a first X-axis motor module, a second Y-axis linear module, a third X-axis linear module, and a fourth Y-axis linear module. Each of the four motor modules includes a motor and a three-axis slide table drivenly connected to the output shaft of the motor.

[0013] Preferably, the multiple groups of guide rollers include a feeding guide roller and a discharging guide roller II respectively arranged on the left and right of the upper die.

[0014] Preferably, a first die-cutting material is placed on the material receiving assembly. The first die-cutting material is sequentially pulled to the material receiving assembly after passing through the feeding guide roller and the discharging guide roller II, and the upper die is located directly above the first die-cutting material.

[0015] Preferably, a second die-cutting material is placed on the lower die plate. The second die-cutting material sequentially passes through the feeding guide roller bracket and the lower die plate and then is output from the discharging guide roller.

[0016] Preferably, the servo feeding assembly includes a feeding roller for driving the first die-cutting material and a servo motor for driving the feeding roller to rotate.

[0017] Advantageous effects:

[0018] Compared with the prior art, the CCD positioning non-spacing die-cutting machine has the following advantageous effects:

[0019] The utility model can make the most of materials, achieve non-spacing punching on the die-cutting material, and effectively reduce material waste. Description of the drawings

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0021] Figure 1 It is a structural schematic diagram of the present utility model;

[0022] Figure 2 It is a front view structural schematic diagram of the present utility model;

[0023] Figure 3 It is a partial structural schematic diagram of the present utility model;

[0024] Figure 4 It is a partial structural schematic diagram of the present utility model;

[0025] Figure 5 It is a structural schematic diagram of the alignment motor module of the present utility model.

[0026] In the figure:

[0027] 1. Machine table; 2. Die base; 3. Guide pillar; 5. Upper die base; 6. Alignment bottom plate; 7. Alignment motor module; 8. Alignment top plate; 9. Support side plate; 10. Guide roller; 11. First bracket; 12. Unloading component; 13. Loading component; 14. Second bracket; 15. CCD inspection camera; 16. Feed guide roller bracket; 17. Discharge guide roller; 18. Lower die plate; 19. Upper die; 20. Feed guide roller; 21. Second discharge guide roller; 22. First die-cutting material; 23. Second die-cutting material; 24. Servo feeding component; 2401. Feeding roller; 2402. Servo motor; 501. Camera inspection hole; 701. First X-axis motor module; 702. Second Y-axis linear module; 703. Third X-axis linear module; 704. Fourth Y-axis linear module; 71. Motor; 72. Three-axis slide table. Specific embodiments

[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0029] Please refer to Figures 1 to 4As shown in the figure, the present utility model provides a technical solution: a CCD positioning non-spacing die cutting machine, which includes a machine table 1. A die cutting base 2 is installed on the machine table 1. Four guide columns 3 are installed at the four corners of the die cutting base 2. The upper ends of the four guide columns 3 are connected to an upper die base 5 that can move up and down. A positioning bottom plate 6 is fixedly connected to the lower end of the upper die base 5. A plurality of positioning motor modules 7 are installed on the positioning bottom plate 6. The positioning motor modules 7 are drivingly connected to a positioning top plate 8 that can move along the X, Y, and R axes. A plurality of support side plates 9 are fixedly connected to the positioning top plate 8. A plurality of groups of guide rollers 10 are installed on the plurality of support side plates 9. A feeding component 12 and a material receiving component 13 are installed on the positioning top plate 8 through a first bracket 11. The upper die base 5 is provided with a CCD inspection camera 15 with a downward-facing lens through a second bracket 14. The CCD inspection camera takes pictures of the die cutting material, transmits the picture information to the controller, and the controller transmits a displacement instruction to the positioning motor module. The positioning motor module drives the positioning top plate to move, thereby causing the first die cutting material to displace, and then die cutting. Each punching can be aligned once. This working method can save materials to the greatest extent, achieve non-spacing punching on the die cutting material, and effectively reduce material waste.

[0030] Please refer specifically to Figure 1 、 Figure 2 and Figure 3 The upper die base 5 is an I-shaped member, and a camera inspection hole 501 is provided thereon. One side of the die cutting base 2 is provided with a feeding guide roller bracket 16, and an outlet guide roller 17 is installed on the other side. A die cutting lower plate 18 is installed on the die cutting base 2. An upper die 19 is installed at the bottom of the upper die base 5. A second die cutting material 23 is placed on the die cutting lower plate 18. The second die cutting material 23 passes through the feeding guide roller bracket 16 and the die cutting lower plate 18 in sequence and is output from the outlet guide roller 17.

[0031] Please refer specifically to Figure 4 , the X, Y, and R axis movement of the positioning top plate 8 includes linear movement along the X axis direction, linear movement along the Y axis direction, and rotation along the R axis direction. The plurality of positioning motor modules 7 include four motor modules of the positioning top plate 8, including a first X-axis motor module 701, a second Y-axis linear module 702, a third X-axis linear module 703, and a fourth Y-axis linear module 704. The four motor modules all include a motor 71 and a three-axis slide table 72 that is drivingly connected to the output shaft of the motor.

[0032] Please refer specifically to Figure 2, the multiple groups of guide rollers 10 include a feeding guide roller 20 and a discharging guide roller 21 respectively arranged on the left and right of the upper die 19. The material receiving assembly 13 holds a first die-cutting material 22. The first die-cutting material 22 is successively drawn to the material receiving assembly 13 after passing through the feeding guide roller 20 and the discharging guide roller 21. The upper die 19 is located directly above the first die-cutting material 22. The servo feeding assembly 24 includes a feeding roller 2401 for driving the first die-cutting material 22 and a servo motor 2402 for driving the feeding roller 2401 to rotate.

[0033] Working principle: The CCD inspection camera takes pictures of the die-cutting material, transmits the picture information to the controller, and the controller transmits the displacement instruction to the alignment motor module. The alignment motor module drives the alignment top plate to move, thereby causing the first die-cutting material to displace, and then die-cutting. It can be aligned once every punching, and this working method can save materials to the greatest extent.

[0034] In some specific die-cutting scenarios, such as when a certain die-cutting process is to die-cut after laminating a type A film material (the first die-cutting material) and a type B film material (the second die-cutting material). The hole pitch on the type A film material is 5 mm, and the square hole pitch of the type B film material is 1 mm. Now during die-cutting processing, the type A film material is placed on the upper side and the type B film material is placed on the lower side. Each time die-cutting is performed, the CCD inspection camera needs to take a picture once, and then the alignment top plate drives the type A film material to displace. After aligning the square holes of the type A film material with the hole positions of the type B film material, the edge contour is punched.

[0035] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0036] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A CCD positioning non-spacing die-cutting machine, characterized in that: It includes a machine platform (1), on which a die base (2) is installed. Four guide columns (3) are installed at the four corners of the die base (2). The upper ends of the four guide columns (3) are connected to an upper die base (5) that can move up and down. A positioning bottom plate (6) is fixedly connected to the lower end of the upper die base (5). A plurality of positioning motor modules (7) are installed on the positioning bottom plate (6). The positioning motor modules (7) are drivingly connected to a positioning top plate (8) that can move along the X, Y, and R axes. A plurality of support side plates (9) are fixedly connected to the positioning top plate (8). A plurality of groups of guide rollers (10) are installed on the plurality of support side plates (9). A material feeding component (12) and a material receiving component (13) are installed on the positioning top plate (8) through a first bracket (11). The upper die base (5) is provided with a CCD inspection camera (15) with the lens facing downwards through a second bracket (14). A servo material feeding component (24) is also provided at the bottom of the positioning bottom plate (6).

2. The CCD positioning non-spacing die-cutting machine according to claim 1, wherein: The upper die base (5) is an I-shaped member, on which a camera inspection hole (501) is provided.

3. A CCD positioning non-spacing die-cutting machine according to claim 1, characterized in that: An inlet guide roller bracket (16) is provided on one side of the die base (2), and an outlet guide roller (17) is installed on the other side.

4. A CCD positioning non-spacing die cutting machine according to claim 1, characterized in that: A die lower plate (18) is installed on the die base (2), and an upper die (19) is installed at the bottom of the upper die base (5).

5. A CCD positioning non-spacing die-cutting machine according to claim 1, characterized in that: The movement of the positioning top plate (8) along the X, Y, and R axes includes linear movement along the X-axis direction, linear movement along the Y-axis direction, and rotation along the R-axis direction.

6. The CCD positioning non-spacing die-cutting machine according to claim 1, wherein: The plurality of positioning motor modules (7) include four motor modules of the positioning top plate (8), including a first X-axis motor module (701), a second Y-axis linear module (702), a third X-axis linear module (703), and a fourth Y-axis linear module (704). The four motor modules all include a motor (71) and a three-axis slide table (72) drivingly connected to the output shaft of the motor.

7. A CCD positioning non-spacing die-cutting machine according to claim 1, characterized in that: The plurality of groups of guide rollers (10) include an inlet guide roller (20) and an outlet guide roller two (21) respectively arranged on the left and right of the upper die (19).

8. A CCD positioning non-spacing die-cutting machine according to claim 1, characterized in that: The material receiving component (13) is placed with a first die-cutting material (22). The first die-cutting material (22) passes through the inlet guide roller (20) and the outlet guide roller two (21) in sequence and is then pulled to the material receiving component (13). The upper die (19) is located directly above the first die-cutting material (22).

9. The CCD positioning non-spacing die cutting machine according to claim 4, wherein: A second die-cutting material (23) is placed on the die lower plate (18). The second die-cutting material (23) passes through the inlet guide roller bracket (16) and the die lower plate (18) in sequence and is then output from the outlet guide roller (17).

10. A CCD positioning non-spacing die-cutting machine according to claim 1, wherein: The servo material feeding component (24) includes a feeding roller (2401) for driving the first die-cutting material (22) and a servo motor (2402) for driving the feeding roller (2401) to rotate.

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