Excess material punching device for fan frame

By designing the fan frame residual material punching device, the blower frame residual material is cut by using a punching platform and a servo cylinder-driven punching mechanism, which solves the problems of inefficiency and safety hazards in the existing technology, and achieves efficient and safe removal of residual material.

CN223085326UActive Publication Date: 2025-07-11JIASHAN KAKU ELECTRICAL EQUIP
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Patent Information

Application Number
CN202422339844.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-07-11
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

In the prior art, the removal of residual material of the fan frame is inefficient and has safety hazards, and it mainly relies on manual tapping or manual removal.

Method used

A fan frame residual material punching device is designed, including a cutting platform, positioning block, blanking hole, aggregate box and punching mechanism. The residual material is cut through the punching member of the servo cylinder driving punching mechanism, and the residual material is collected uniformly through the blanking hole and the guide plate.

Benefits of technology

It significantly improves the efficiency of removing residual materials, avoids safety hazards, and ensures that the fan frame is not damaged during the cutting process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fan frame excess material punching device which comprises a punching platform arranged above the ground. The positioning block is arranged at the upper end of the punching platform; a plurality of blanking holes are uniformly formed in the surface of the punching platform along the periphery of the positioning block; the material collecting box is arranged below the punching platform; the plate punching mechanism is arranged above the punching platform, a punching face is arranged at the bottom of the plate punching mechanism, a plurality of punching components protrude out of the bottom of the punching face, a containing space is defined by the punching components, and the plate punching mechanism moves downwards so that the punching components can cut off excess materials on the fan frame. According to the technical scheme, the fan frame is fixed through the positioning block, then excess materials on the fan frame are cut off through the punching component of the punching plate mechanism, the cut-off excess materials are collected in a unified mode through the blanking hole, and compared with the prior art, the production efficiency is remarkably improved, and potential safety hazards do not exist.
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Description

Technical Field

[0001] The utility model relates to the technical field of fan component processing, in particular to a device for punching surplus materials of a fan frame. Background Art

[0002] A fan is a machine that relies on the input mechanical energy to increase the gas pressure and pump the gas. It is a driven fluid machine and is widely used in the ventilation, dust removal, and cooling of factories, mines, tunnels, cooling towers, vehicles, ships, and buildings, as well as the ventilation and air extraction of boilers and industrial furnaces; the cooling and ventilation in air conditioning equipment and household electrical appliances.

[0003] As a main component of a fan, the fan frame generally includes an outer frame, a motor mounting seat arranged inside the outer frame, and a connecting member for connecting the outer frame and the motor mounting seat. Most of this type of fan frame is produced by casting. Due to the pouring channel, there will be surplus materials on the frame, and these surplus materials need to be removed. The existing methods for removing surplus materials mostly use manual knocking or manual operation of instruments, which leads to very low efficiency and production hazards. Therefore, we need a device for punching surplus materials that can improve work efficiency. Summary of the Utility Model

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a device for punching surplus materials of a fan frame.

[0005] The utility model is realized through the following technical solutions:

[0006] A device for punching surplus materials of a fan frame, comprising:

[0007] A punching platform, arranged above the ground;

[0008] Positioning blocks, arranged at the upper end of the punching platform;

[0009] Blanking holes, a plurality of blanking holes are evenly arranged on the surface of the punching platform along the outer periphery of the positioning blocks;

[0010] An aggregate box, arranged below the punching platform;

[0011] A punching plate mechanism, arranged above the punching platform. The bottom of the punching plate mechanism has a punching surface, and a plurality of punching members protrude from the bottom of the punching surface. The plurality of punching members enclose to form a receiving space. The punching plate mechanism moves downward so that the punching members cut off the surplus materials on the fan frame.

[0012] A further setting of the present utility model is that a support frame is provided at the lower end of the punching and cutting platform, and the support frame is used to provide support for the punching and cutting platform; an inclined material guiding plate is arranged inside the support frame, the aggregate box is located below the material guiding plate, and the material guiding plate is located below the punching and cutting platform.

[0013] A further setting of the present utility model is that a mounting plate is fixed above the punching and cutting platform through four guide posts, a servo electric cylinder is fixed at the upper end of the mounting plate, a guiding plate is arranged at the lower end of the mounting plate, the guiding plate is slidably sleeved outside the four guide posts, the punching plate mechanism is fixed at the lower end of the guiding plate, the output end of the servo electric cylinder passes through the mounting plate and is connected to the guiding plate, and the servo electric cylinder is used to provide a power source for the guiding plate.

[0014] A further setting of the present utility model is that the punching plate mechanism includes a fixing plate, the fixing plate is fixed at the lower end of the guiding plate, a punching plate is arranged below the fixing plate, the punching surface is the bottom surface of the punching plate, and the punching plate is connected to the fixing plate through four guiding members, and a spring is sleeved outside each guiding member, and the spring is located between the fixing plate and the punching plate.

[0015] A further setting of the present utility model is that a first frame is vertically fixed on one side of the upper end of the punching and cutting platform, the first frame is a rectangular frame, a lifting door is slidably arranged inside the first frame, and a lifting cylinder is fixed at the upper end inside the first frame, and the lifting cylinder can control the lifting door to move up and down.

[0016] The present utility model discloses a punching and cutting device for the surplus material of a fan frame. Compared with the prior art:

[0017] In this technical solution, the fan frame is fixed by the positioning block, and then the surplus material on the fan frame is cut off by the punching and cutting component of the punching plate mechanism. The cut-off surplus material is uniformly collected through the blanking hole. Compared with the prior art, the production efficiency of this technical solution is significantly improved, and there are no safety hazards; a plurality of punching and cutting frames surround to form an accommodating space at the punching surface, so that the fan frame will not be damaged during the punching and cutting process. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is the structural schematic diagram of the present utility model Figure 1 .

[0019] Figure 2 is the structural schematic diagram of the present utility model Figure 2 .

[0020] Figure 3 is Figure 2 the enlarged view of surface A in

[0021] Figure 4 is the structural schematic diagram of the fan frame of the present utility modelFigure 1 。

[0022] Figure 5 This is a schematic diagram of the structure of the fan frame of the present utility model Figure 2 。

[0023] The corresponding component names represented by the numbers and letters in the figure are as follows

[0024] Among them: 1. Punching platform; 2. Positioning block; 3. Blanking hole; 4. Aggregate box; 5. Punching plate mechanism; 6. Punching surface; 7. Punching component; 8. Accommodation space; 9. Support frame; 10. Guide plate; 11. Guide post; 12. Mounting plate; 13. Servo electric cylinder; 14. Guide plate; 15. Fixed plate; 16. Punching plate; 17. Guide member; 18. Spring; 19. First frame; 20. Lifting door; 21. Lifting cylinder; 22. Motor mounting seat; 23. Connecting rib; 24. Outer frame; 25. Air inlet channel Specific embodiments

[0025] The technical solution of the present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments. Among them, the accompanying drawings are only for illustrative purposes, showing only schematic diagrams, not physical diagrams, and should not be construed as a limitation to this patent; in order to better illustrate the embodiments of the present utility model, some components in the accompanying drawings will be omitted, enlarged or reduced, which do not represent the actual dimensions of the product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the accompanying drawings may be omitted

[0026] In the accompanying drawings of the embodiments of the present utility model, the same or similar reference numerals correspond to the same or similar components; in the description of the present utility model, it should be understood that if terms such as "upper", "lower", "left", "right", "inner", "outer", etc. are used to indicate the orientation or positional relationship, it is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the positional relationship in the accompanying drawings are only for illustrative purposes and should not be construed as a limitation to this patent. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific circumstances

[0027] Refer to Figure 4 and Figure 5 As shown, the fan frame mentioned in this technical solution includes an outer frame 24 and a motor mounting seat 22 disposed inside the outer frame 24. The motor mounting seat 22 is connected to the outer frame 24 by three connecting ribs 23. The motor mounting seat 22 and the outer frame 24 are separated by three connecting ribs 23 into three air inlet channels 25. When the fan frame is cast, the surplus material is mainly located outside the bottom surface of the motor mounting seat 22, that is, the surplus material is located in the air inlet channel 25

[0028] Refer to Figures 1 to 3 As shown, the punching device for the remaining material of the fan frame includes: a punching platform 1, which is arranged above the ground, and the punching platform 1 provides a supporting platform for punching the remaining material; a positioning block 2, which is arranged at the upper end of the punching platform 1, and the positioning block 2 is used to fix the fan frame. Refer to Figure 1 and Figure 4 As shown, the positioning block 2 is cylindrical, and a positioning groove is recessed in the central part of the positioning block 2. The positioning groove corresponds to the rotor seat in the motor mounting seat 22 of the fan frame. The fan frame is placed upside down at the positioning block 2 to fix the fan frame; a blanking hole 3, a plurality of blanking holes 3 are uniformly arranged on the surface of the punching platform 1 along the outer periphery of the positioning block 2. Since the remaining material of the fan frame needs to be cut off, the setting of the blanking hole 3 can make the remaining material fall through the blanking hole 3 after being cut off, and the situation that the remaining material is scattered on the punching platform 1 will not occur; a collecting box 4, which is arranged below the punching platform 1. The collecting box 4 is mainly used for collecting the remaining material, so as to facilitate remelting the remaining material subsequently; a punching plate mechanism 5, which is arranged above the punching platform 1. The bottom of the punching plate mechanism 5 has a punching surface 6, and a plurality of punching members 7 protrude from the bottom of the punching surface 6. The plurality of punching members 7 enclose a containing space 8. The punching plate mechanism 5 moves downward so that the punching members 7 cut off the remaining material on the fan frame; in this technical solution, the fan frame is placed on the punching platform 1 and limited and fixed by the positioning block 2, and then the punching plate mechanism 5 moves downward so that the punching members 7 move downward. The number of the punching members 7 is three, and their shapes are adapted to the air inlet passage 25 of the fan frame. When the punching members 7 move downward, they enter the air inlet passage 25 to cut off the remaining material. The cut-off remaining material falls into the collecting box 4 through the blanking hole 3 for unified collection. The containing space 8 formed by enclosing the three punching members 7 is mainly used to adapt to the motor mounting seat 22 and the connecting ribs 23 of the fan frame. The containing space 8 can provide a safety control for the motor mounting seat 22 and the connecting ribs 23, and prevent the punching plate mechanism 5 from damaging the fan frame.

[0029] Refer to Figure 1 As shown, a support frame 9 is arranged at the lower end of the punching platform 1. The support frame 9 is used to support the punching platform 1, and the support frame 9 makes the punching platform 1 located above the ground; an inclined guide plate 10 is arranged inside the support frame 9. The collecting box 4 is located below the guide plate 10, and the guide plate 10 is located below the punching platform 1. The inclined guide plate 10 has its top located below the blanking hole 3. The remaining material falling through the blanking hole 3 moves to the collecting box 4 through the guide plate 10. It should be noted that the guide plate 10 is of a U-shaped structure.

[0030] Refer to Figures 1 to 3Above the punching platform 1 shown, a mounting plate 12 is fixed by four guide posts 11. At the upper end of the mounting plate 12, a servo cylinder 13 is fixed. At the lower end of the mounting plate 12, a guide plate 14 is provided. The guide plate 14 is slidably sleeved outside the four guide posts 11. The punching plate mechanism 5 is fixed to the lower end of the guide plate 14. The output end of the servo cylinder 13 passes through the mounting plate 12 and is connected to the guide plate 14. The servo cylinder 13 is used to provide a power source for the guide plate 14. The four guide posts 11 are arranged in a rectangular structure. The bottom of the guide post 11 is fixed to the punching platform 1. The top of the guide post 11 has a threaded section, and the diameter of this threaded section is smaller than the diameter of the main body part of the guide post 11. This threaded section passes through the mounting plate 12 and the mounting plate 12 is fastened to the guide post 11 by a nut. The guide plate 14 can move up and down relative to the guide post 11. The guide plate 14 is a rectangular plate-like structure. At the four corners of the guide plate 14, connecting ears protrude. A guide hole is penetrated at the connecting ear, and a bushing is fixed in the guide hole. The inner diameter of the bushing is the same as the outer diameter of the guide post 11. The servo cylinder 13 can control the guide plate 14 to move up and down. The servo cylinder 13 is a prior art, and those skilled in the art can select it according to actual needs.

[0031] Refer to Figures 1 to 3 As shown, the punching plate mechanism 5 includes a fixing plate 15. The fixing plate 15 is fixed to the lower end of the guide plate 14. Below the fixing plate 15, a punching plate 16 is provided. The punching surface 6 is the bottom surface of the punching plate 16. The punching plate 16 and the fixing plate 15 are connected by four guiding members 17. A spring 18 is sleeved outside each guiding member 17. The spring 18 is located between the fixing plate 15 and the punching plate 16. The guiding member 17 is a bolt. The outer wall of the middle part of the guiding member 17 is smooth. The top of the guiding member 17 has a threaded section, and this threaded section is screwed with the fixing plate 15. At the four corners of the bottom of the punching plate 16, sinking grooves are provided. A mounting hole is penetrated inside the sinking groove. The depth of the sinking groove is greater than the thickness of the bottom of the guiding member 17. The rod part of the guiding member 17 passes through the mounting hole and is connected to the fixing plate 15. The servo cylinder 13 applies a downward force to the guide plate 14 so that the punching plate 16 moves downward. The surplus material of the fan frame is cut off by the punching member 7 at the punching plate 16. Since a spring 18 is provided between the fixing plate 15 and the punching plate 16, a buffering force is provided when the punching plate 16 cuts the surplus material.

[0032] Refer to Figure 2As shown, on one side of the upper end of the punching platform 1, a first frame 19 is vertically fixed. The first frame 19 is a rectangular frame, and a lifting door 20 is slidably arranged inside the first frame 19. A lifting cylinder 21 is fixed to the upper end inside the first frame 19, and the lifting cylinder 21 can control the up and down movement of the lifting door 20. By setting a lifting door 20 during punching, the waste materials during the punching process can be prevented from scattering to the outside, avoiding injury to the operators.

[0033] The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and the inventive concept of the present invention, making equivalent substitutions or changes, shall be covered by the protection scope of the present invention.

[0034] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the element.

Claims

1. Blanking device for the surplus material of the fan frame, characterized in that Including: A punching platform (1), arranged above the ground; A positioning block (2), arranged at the upper end of the punching platform (1); Blanking holes (3), a plurality of blanking holes (3) are evenly formed on the surface of the punching platform (1) along the outer periphery of the positioning block (2); An aggregate box (4), arranged below the punching platform (1); A punching plate mechanism (5), arranged above the punching platform (1), the bottom of the punching plate mechanism (5) has a punching surface (6), and a plurality of punching members (7) protrude from the bottom of the punching surface (6), and the plurality of punching members (7) enclose to form a receiving space (8), and the punching plate mechanism (5) moves downward so that the punching members (7) cut off the surplus material on the fan frame.

2. The punching device for the remaining material of the fan frame according to claim 1, wherein: A support frame (9) is arranged at the lower end of the punching platform (1), and the support frame (9) is used to support the punching platform (1); an inclined guide plate (10) is arranged inside the support frame (9), the aggregate box (4) is located below the guide plate (10), and the guide plate (10) is located below the punching platform (1).

3. The punching device for the waste material of the fan frame according to claim 1, characterized in that: An installation plate (12) is fixed above the punching platform (1) through four guide columns (11), a servo electric cylinder (13) is fixed at the upper end of the installation plate (12), a guide plate (14) is arranged at the lower end of the installation plate (12), the guide plate (14) is slidably sleeved outside the four guide columns (11), the punching plate mechanism (5) is fixed at the lower end of the guide plate (14), and the output end of the servo electric cylinder (13) passes through the installation plate (12) and is connected to the guide plate (14), and the servo electric cylinder (13) is used to provide a power source for the guide plate (14).

4. The blanking device for the surplus material of the fan frame according to claim 3, characterized in that: The punching plate mechanism (5) includes a fixing plate (15), the fixing plate (15) is fixed at the lower end of the guide plate (14), a punching plate (16) is arranged below the fixing plate (15), the punching surface (6) is the bottom surface of the punching plate (16), and the punching plate (16) is connected to the fixing plate (15) through four guiding members (17), and a spring (18) is sleeved outside each guiding member (17), and the spring (18) is located between the fixing plate (15) and the punching plate (16).

5. The blanking device for the surplus material of the fan frame according to claim 2, characterized in that: A first frame (19) is also vertically fixed on one side of the upper end of the punching platform (1), the first frame (19) is a rectangular frame, a lifting door (20) is slidably arranged inside the first frame (19), and a lifting cylinder (21) is fixed at the upper end inside the first frame (19), and the lifting cylinder (21) can control the up and down movement of the lifting door (20).