Feeding mechanism used in cooperation with winding equipment
By synchronizing the design of components such as pulleys, pressing pulleys and guide grooves, combined with servo motors and cylinder drives, the problem of low loading efficiency of the transformer of the winding equipment is solved, and an automated, stable and efficient loading process is achieved.
Patent Information
- Application Number
- CN202422271512.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-18
AI Technical Summary
The transformer loading mechanism of existing winding equipment is inefficient, artificial loading increases labor, and the robot loading method is single and inefficient, resulting in a reduced winding efficiency of transformer products.
The synchronous pulley, synchronous belt, press pulley and guide groove body are used, combined with servo motor and cylinder drive, to realize the automatic horizontal roll-out and stable fixation of the products in the material pipe, and use counterweight blocks to assist in the reset of the synchronous belt to improve the loading efficiency and stability.
It realizes convenient feeding of transformer products, improves feeding efficiency, reduces tedious steps, enhances the stability of the placement of the material pipe, and adapts to the loading needs of various transformers.
Smart Images

Figure CN223086892U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire winding feeding mechanisms, and specifically relates to a feeding mechanism used in conjunction with a wire winding device. Background Art
[0002] Due to actual needs, a transformer feeding mechanism needs to be equipped on a wire winding device. This mechanism is convenient to use as a whole and is convenient for switching transformers of different product names. In the prior art, for the feeding of transformers, it is generally manual or by a manipulator to carry out the feeding activity. Manual feeding increases the labor of workers, while the manipulator feeding method has relatively low overall efficiency. Generally, it realizes the clamping and feeding of a single transformer product. When dealing with the feeding of a series of transformer products, it takes more time, resulting in the problem of reduced winding efficiency of subsequent transformer products. Summary of the Utility Model
[0003] The purpose of the utility model is to provide a feeding mechanism used in conjunction with a wire winding device to solve the problems raised in the above background art.
[0004] To achieve the above purpose, the utility model adopts the following technical solutions: A feeding mechanism used in conjunction with a wire winding device includes a support plate. A servo motor is installed at the rear side of the upper end of the support plate. A synchronous pulley is connected to the front side of the servo motor. A synchronous belt is connected to the outside of the synchronous pulley. A counterweight block is connected to the bottom of the synchronous belt. The upper ends of both sides of the synchronous belt are respectively connected to a first belt pressing wheel and a second belt pressing wheel, and both the first belt pressing wheel and the second belt pressing wheel are rotatably connected to the front side of the support plate. A third belt pressing wheel is oppositely arranged at the upper end of the synchronous pulley, and the outside of the third belt pressing wheel is connected to the synchronous belt. A guide groove body is oppositely arranged on the right side of the synchronous pulley. A support plate is fastened to the top of the guide groove body. A first driving cylinder is arranged at the upper end of the support plate. A pressing block is connected to the end of the first driving cylinder. A first support block is connected to the right side of the guide groove body. A guide rail is arranged at the upper end of the first support block. The right side of the guide rail is connected to a second support block. A support shell is arranged at the bottom of the second support block. A second driving cylinder is installed inside the lower end of the support shell. The upper end of the second driving cylinder is connected to a connecting rod. Swing arms are respectively connected to both outer ends of the connecting rod. The upper ends of the swing arms are connected to a pressing rod. A transformer fixture is arranged at the upper end of the support shell. A material pipe is placed inside the guide rail, and a transformer product main body is arranged inside the material pipe.
[0005] Preferably, the synchronous pulley, the first belt pressing wheel and the third belt pressing wheel are arranged in a vertical straight line in sequence, and the installation height of the first belt pressing wheel is higher than that of the second belt pressing wheel.
[0006] Preferably, the first driving cylinder is integrally installed obliquely at the upper end of the support plate, and the pressing block connected to the end of the first driving cylinder is connected to the upper left side of the material pipe.
[0007] Preferably, both the first support block and the second support block are arranged in a concave block shape, and the first support block and the second support block are symmetrically arranged left and right.
[0008] Preferably, the swing arm is integrally arranged in an L-shaped plate shape, and the swing arm is respectively rotatably connected to the front and rear sides of the upper end of the support shell.
[0009] Preferably, the pressure rod is oppositely arranged at the upper end of the second support block, and the pressure rod is connected to the upper right side of the material pipe.
[0010] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0011] By providing a synchronous pulley, a synchronous belt, a first belt pressing pulley, a second belt pressing pulley and a third belt pressing pulley, after the material pipe completes the placement activity, through the transmission activity, the synchronous belt can move into the material pipe to realize the convenient horizontal pushing and feeding of the products placed inside the material pipe, achieving convenient feeding of the products without too many cumbersome steps. Moreover, a pressing block and a pressure rod are provided, which can assist in realizing the extrusion and fixation of the left and right sides of the upper end of the material pipe when the material pipe is connected to the guiding track, improving the placement stability of the material pipe and avoiding the problem of movement and deviation of the material pipe. In addition, a counterweight block is provided to cooperate with the subsequent reset of the synchronous belt to realize a certain gravity assistance, strengthening the smoothness and rapidity of the synchronous belt reset. Brief Description of the Drawings
[0012] Figure 1 is a schematic structural diagram of the feeding mechanism of the present utility model;
[0013] Figure 2 is of the present utility model Figure 1 is an enlarged schematic view of part A in;
[0014] Figure 3 is of the present utility model Figure 1 is an enlarged schematic view of part B in.
[0015] In the figure: support plate - 1, servo motor - 2, synchronous pulley - 3, synchronous belt - 4, counterweight block - 5, first belt pressing pulley - 6, second belt pressing pulley - 7, third belt pressing pulley - 8, guiding groove body - 9, supporting plate - 10, first driving cylinder - 11, pressing block - 12, first support block - 13, guiding track - 14, second support block - 15, support shell - 16, second driving cylinder - 17, connecting rod - 18, swing arm - 19, pressure rod - 20, transformer jig - 21, material pipe - 22, main body of transformer product - 23. Detailed Description of the Preferred Embodiments
[0016] In order to further explain the technical solution of the present utility model, the following will be elaborated in detail through specific embodiments.
[0017] Please refer toFigures 1-3 , the present utility model provides a feeding mechanism for use with a wire winding device, including a support plate 1 for installation and support. A servo motor 2 is installed at the rear side of the upper end of the support plate 1. The front output end of the servo motor 2 is butted with a synchronous pulley 3 for rotary push-pull transmission. A synchronous belt 4 is connected to the outside of the synchronous pulley 3. The upper end of the synchronous belt 4 extends linearly to the right, and the lower end of the synchronous belt 4 extends vertically. A counterweight 5 is butted at the bottom of the synchronous belt 4. In this way, when the synchronous belt 4 is reset later, with the counterweight effect of the counterweight 5, the gravity reset assistance activity can be realized. The two sides of the upper end of the synchronous belt 4 are respectively butted with a first belt pressing wheel 6 and a second belt pressing wheel 7, and both the first belt pressing wheel 6 and the second belt pressing wheel 7 are rotatably connected to the front side of the support plate 1. In this way, through the rotational combination of the first belt pressing wheel 6 and the second belt pressing wheel 7, the process of the synchronous belt 4 pushing the material and resetting can be ensured. A third belt pressing wheel 8 is oppositely arranged at the upper end of the synchronous pulley 3, and the outside of the third belt pressing wheel 8 is connected to the synchronous belt 4. In this way, the stable horizontal movement and material pushing activity of the upper end of the synchronous belt 4 can be ensured. A guiding groove body 9 is oppositely arranged on the right side of the synchronous pulley 3. Through the guiding groove body 9, the accuracy of the rightward material pushing direction of the synchronous belt 4 can be ensured. A supporting plate 10 is fastened to the top of the guiding groove body 9. A first driving cylinder 11 is arranged at the upper end of the supporting plate 10. A pressing block 12 is butted at the end of the first driving cylinder 11. In this way, under the pressing of the pressing block 12, the placement and limiting cooperation of the material pipe 22 can be ensured. The right side of the guiding groove body 9 is connected to a first supporting block 13 for support. A guiding track 14 is arranged at the upper end of the first supporting block 13. In this way, through the guiding of the guiding track 14, the rightward feeding activity of the product can be conveniently realized. The right side of the guiding track 14 is connected to a second supporting block 15. A supporting shell 16 is arranged at the bottom of the second supporting block 15. A second driving cylinder 17 is installed inside the lower end of the supporting shell 16. The upper end of the second driving cylinder 17 is connected to a connecting rod 18. Swing arms 19 are butted on both sides of the outer end of the connecting rod 18. The upper end of the swing arm 19 is connected to a pressing rod 20. In this way, the second driving cylinder 17, the connecting rod 18, the swing arm 19 and the pressing rod 20 can be combined to realize the pressing and supporting of the other side of the material pipe 22, ensuring that the material pipe 22 is not prone to moving and offsetting problems during the placement and feeding process. A transformer jig 21 is arranged at the upper end of the supporting shell 16, and the transformer jig 21 is opposite to the discharging position on the right side of the material pipe 22. A material pipe 22 is placed inside the guiding track 14, and a transformer product main body 23 is arranged inside the material pipe 22. Through the material pipe 22, the placement and feeding preparation of a row of transformer product main bodies 23 can be realized in advance, so as to improve the feeding efficiency of the transformer product main body 23.
[0018] Among them, the synchronous pulley 3, the first pressure pulley 6 and the third pressure pulley 8 are arranged in a vertical straight line in sequence, and the installation height of the first pressure pulley 6 is higher than that of the second pressure pulley 7, ensuring that through the combination of the synchronous pulley 3, the first pressure pulley 6, the second pressure pulley 7 and the third pressure pulley 8, the synchronous belt 4 can be stably driven, enabling the synchronous belt 4 to perform convenient horizontal pushing and feeding activities; the first driving cylinder 11 is integrally inclined and installed at the upper end of the supporting plate 10, and the pressing block 12 connected to the end of the first driving cylinder 11 is connected to the upper left side of the material pipe 22, thereby ensuring the firmness of the placement and feeding state of the material pipe 22.
[0019] Among them, the first support block 13 and the second support block 15 are both arranged in a concave block shape, and the first support block 13 and the second support block 15 are symmetrically arranged left and right. Thus, the first support block 13 and the second support block 15 can be combined to guide the track 14 to achieve horizontal linear support cooperation; the swing arm 19 is integrally arranged in an L-shaped plate shape, and the swing arm 19 is respectively rotatably connected to the front and rear sides of the upper end of the support shell 16, ensuring that the two swing arms 19 rotate in cooperation to conveniently drive the upper-connected pressure rod 20 to achieve pressing or convenient disassembly cooperation on the other side of the material pipe 22; the pressure rod 20 is oppositely arranged at the upper end of the second support block 15, and the pressure rod 20 is connected to the upper right side of the material pipe 22, ensuring that the pressure rod 20 can assist in strengthening the placement stability of the material pipe 22 and avoiding problems such as movement and deviation during subsequent material pushing.
[0020] The working principle is as follows:
[0021] When convenient feeding activities of the main body 23 of the transformer product are to be carried out, first, the main body 23 of the transformer product is connected to the inside of the material pipe 22. Thus, the feeding preparation of a row of the main bodies 23 of the transformer product can be achieved. At this time, the material pipe 22 with a row of the main bodies 23 of the transformer product can be placed inside the upper end of the guiding track 14. Among them, the first driving cylinder 11 installed at the upper end of the supporting plate 10 will operate to drive the pushing of the pressing block 12 connected to the end. In this way, the pressing block 12 will squeeze and fix the upper left side of the material pipe 22, and the second driving cylinder 17 located at the lower end inside the support shell 16 will drive to pull down the upper-connected connecting rod 18. As the connecting rod 18 moves downward, the swing arms 19 connected to the front and rear sides of the connecting rod 18 will rotate to make the upper-connected pressure rod 20 squeeze and fix the upper right side of the material pipe 22. Thus, the whole material pipe 22 can be stably placed inside the upper end of the guiding track 14 to avoid problems such as movement and deviation of the subsequent material-pushing material pipe 22;
[0022] When the material tube 22 completes the extrusion, fixing and placing activities, the servo motor 2 provided on the rear side of the upper end of the support plate 1 can be driven to enable the servo motor 2 to realize the rotation of the synchronous pulley 3 connected to the front output end. As the synchronous pulley 3 rotates, the synchronous belt 4 connected to the outer side of the synchronous pulley 3 is driven to move into the guide groove 9 through the transmission combination of the first pressure pulley 6, the second pressure pulley 7 and the third pressure pulley 8. At the same time, the guide groove 9 guides the synchronous belt 4 to move horizontally into the material tube 22 to move the top of the transformer product body 23 inside the material tube 22, so that the transformer product body 23 can automatically enter the transformer fixture 21 placed on the upper end of the support shell 16 for equipment processing. In this way, the overall convenient pushing and feeding activity of the transformer product body 23 is realized, which greatly improves the convenience of feeding the transformer product body 23 without too many cumbersome steps.
[0023] After the loading of the transformer product body 23 is completed, the synchronous pulley 3 can be rotated in the reverse direction to make the synchronous belt 4 exit the material tube 22 from the left side to achieve the reset activity. At the same time, when the synchronous belt 4 is reset by moving to the left, the counterweight block 5 connected to the bottom of the synchronous belt 4 can be used to assist the reset process of the synchronous belt 4 to ensure the flow of the reset process of the synchronous belt 4 and reduce the jamming problem.
[0024] After the synchronous belt 4 completes the reset activity, it is necessary to operate the first drive cylinder 11 and the second drive cylinder 17 respectively to release the squeezing and fixing effect of the pressure block 12 and the pressure rod 20 on the left and right sides of the upper end of the material tube 22. In this way, the material tube 22 as a whole can be conveniently taken out from the upper end of the guide rail 14 to carry out the placement and loading activity of a new material tube 22. Among them, when the appearance of the material tube 22 is consistent, the feeding mechanism can be adapted to the convenient feeding of various transformers, which greatly improves the scope of use of the feeding mechanism.
[0025] The above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A feeding mechanism for use with a winding device, characterized in that: It includes a support plate (1). A servo motor (2) is installed at the rear side of the upper end of the support plate (1). A synchronous pulley (3) is connected to the front side of the servo motor (2). A synchronous belt (4) is connected to the outside of the synchronous pulley (3). A counterweight (5) is connected to the bottom of the synchronous belt (4). The upper end of the synchronous belt (4) is respectively connected to a first belt pressing pulley (6) and a second belt pressing pulley (7) on both sides. Both the first belt pressing pulley (6) and the second belt pressing pulley (7) are rotatably connected to the front side of the support plate (1). A third belt pressing pulley (8) is oppositely arranged at the upper end of the synchronous pulley (3), and the outside of the third belt pressing pulley (8) is connected to the synchronous belt (4). A guide groove body (9) is oppositely arranged on the right side of the synchronous pulley (3). A support plate (10) is fastened to the top of the guide groove body (9). A first driving cylinder (11) is arranged at the upper end of the support plate (10). A pressing block (12) is connected to the end of the first driving cylinder (11). A first support block (13) is connected to the right side of the guide groove body (9). A guide track (14) is arranged at the upper end of the first support block (13). The right side of the guide track (14) is connected to a second support block (15). A support shell (16) is arranged at the bottom of the second support block (15). A second driving cylinder (17) is installed inside the lower end of the support shell (16). The upper end of the second driving cylinder (17) is connected to a connecting rod (18). Swing arms (19) are respectively connected to both sides of the outer end of the connecting rod (18). The upper end of the swing arm (19) is connected to a pressing rod (20). A transformer jig (21) is arranged at the upper end of the support shell (16). A material pipe (22) is placed inside the guide track (14), and a transformer product main body (23) is arranged inside the material pipe (22).
2. The feeding mechanism used in conjunction with the winding device according to claim 1, characterized in that: The synchronous pulley (3), the first belt pressing pulley (6) and the third belt pressing pulley (8) are arranged in a vertical straight line in sequence, and the installation height of the first belt pressing pulley (6) is higher than that of the second belt pressing pulley (7).
3. The feeding mechanism for use with the winding device according to claim 1, characterized in that: The first driving cylinder (11) is integrally installed obliquely at the upper end of the support plate (10), and the pressing block (12) connected to the end of the first driving cylinder (11) is connected to the upper left side of the material pipe (22).
4. The feeding mechanism used in conjunction with the winding device according to claim 1, characterized in that: Both the first support block (13) and the second support block (15) are arranged in a concave block shape, and the first support block (13) and the second support block (15) are symmetrically arranged left and right.
5. The feeding mechanism used in combination with the winding device according to claim 1, characterized in that: The swing arm (19) is integrally arranged in an L-shaped plate shape, and the swing arm (19) is respectively rotatably connected to the front and rear sides of the upper end of the support shell (16).
6. The feeding mechanism used in conjunction with the winding device according to claim 1, characterized in that: The pressing rod (20) is oppositely arranged at the upper end of the second support block (15), and the pressing rod (20) is connected to the upper right side of the material pipe (22).