Tippler positive hook structure and tippler thereof

By designing lifting and adjustment components on the overturner, and using the motor-driven screw and rack mechanism to achieve automatic straightening of the hook, the problem of manual resetting of the hook after the existing overturner is solved, and the unloading efficiency is improved.

CN223087165UActive Publication Date: 2025-07-11HUADIAN POWER INTERNATIONAL CORPORATION LTD
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Patent Information

Application Number
CN202422114505.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-07-11
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The existing overturner lacks a regular hook structure, which causes the tilt of the hook after unloading to require manual reset, affecting the unloading efficiency.

Method used

A reverse hook structure is designed, including lifting and adjusting components. The screw and rack mechanism are driven by the motor to slide up and down and move forward, thereby realizing the automatic straightening of the hook.

Benefits of technology

The automatic straightening of the hook is achieved, which avoids manual resetting, and improves the unloading efficiency and operation convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of car dumper, in particular to a car dumper positive hook structure and a car dumper comprising the car dumper, machine shells are arranged on the left side and the right side of the front end of the car dumper respectively, and lifting assemblies are arranged in inner cavities of the two machine shells. The front ends of the two lifting assemblies extend to the front ends of the two machine shells correspondingly and are fixedly connected with fixed box plates correspondingly. According to the car dumper positive hook structure and the car dumper thereof, through the arrangement of the lifting assembly, the fixing box can drive the adjusting assembly and the reset plate to slide up and down, the height of the reset plate and the car coupler are located on the same horizontal line, and through the arrangement of the adjusting assembly, the reset plate can slide towards the middle of the front end of the car dumper; therefore, the car coupler is straightened to be perpendicular to the car dumper, connection of the car coupler is facilitated, and the problem that due to the fact that the car dumper in the prior art is not provided with a positive hook structure in the actual using process, the car coupler inclines after unloading, and the car coupler needs to be hung after manual reset is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dumper, in particular to a positive hook structure of a dumper and the dumper. Background Technique

[0002] A dumper refers to a large mechanical device used for dumping bulk materials in railway gondolas. It is a loading and unloading machine that can turn or tilt a rail vehicle to unload materials, and is applicable to ports with large transportation volumes and industrial sectors such as metallurgy, coal, and thermal power generation. Most of the mine cars in mines are also unloaded by small dumper. A dumper can dump 1-4 carriages at a time. Early equipment could only dump 1 carriage, and the largest dumper can dump 4 carriages.

[0003] However, the existing dumper does not have a positive hook structure during actual use, resulting in the need for manual resetting of the coupler after unloading before the coupler can be suspended. To address this problem, a positive hook structure of a dumper and the dumper are provided. Summary of the Invention

[0004] The purpose of the utility model is to provide a positive hook structure of a dumper and the dumper to solve the problems raised in the above background technique. To achieve the above purpose, the utility model provides the following technical solution: A positive hook structure of a dumper and the dumper, including a dumper, the left and right sides of the front end of the dumper are respectively provided with casings, the inner cavities of the two casings are both provided with lifting components, the front ends of the two lifting components respectively extend to the front ends of the two casings and are respectively fixedly connected with fixed boxes, and an adjusting component is arranged in the inner cavity of each fixed box, and a reset plate is arranged on one side where the two adjusting components are close to each other.

[0005] Preferably, the lifting component includes a first motor, a lead screw, a slider, a slideway, a moving rod and a limiting component. The first motor is arranged at the top of the casing, the output end of the first motor extends into the inner cavity of the casing, one end of the lead screw is rotatably connected to the bottom end of the inner cavity of the casing through a bearing, the other end of the lead screw is fixedly connected to the output end of a motor, the slider is screwed on the outer wall of the lead screw, the slideway is opened at the front end of the casing, the moving rod is slidably embedded in the inner cavity of the slideway, one end of the moving rod is fixedly connected to the slider, the other end of the moving rod is fixedly connected to the fixed box, and the limiting component is arranged at the rear side of the inner cavity of the casing and is fixedly connected to the slider.

[0006] Preferably, the limiting component includes a limiting groove and a limiting block. The limiting groove is opened at the rear side of the inner cavity of the casing, and the limiting block is slidably embedded in the inner cavity of the limiting groove and is fixedly connected to the slider.

[0007] Preferably, the inner cavity of the limiting groove and the outer wall of the limiting block are adapted to each other and are both in a "T" shape.

[0008] Preferably, the adjusting assembly includes a second motor, a gear, a connecting assembly and a rack. The second motor is arranged at the front end of the fixed box, and the output end of the second motor extends into the inner cavity of the fixed box and is rotatably connected to the rear side of the inner cavity of the fixed box through a bearing. The gear is fixedly sleeved on the output end of the second motor. The connecting assembly is arranged at the bottom end of the inner cavity of the fixed box, and the rack is arranged at the top end of the connecting assembly.

[0009] Preferably, the rack is meshed with the gear.

[0010] Preferably, the connecting assembly includes a connecting groove and a connecting block.

[0011] Preferably, the connecting groove is formed in the bottom end of the inner cavity of the fixed box.

[0012] Preferably, the connecting block is slidably embedded in the inner cavity of the connecting groove and fixedly connected to the bottom end of the rack.

[0013] Preferably, the inner cavity of the connecting groove and the outer wall of the connecting block are adapted to each other and are both in a dovetail shape.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] 1. Through the arrangement of the lifting assembly, the fixed box can drive the adjusting assembly and the reset plate to slide up and down, so that the height of the reset plate is on the same horizontal line as the coupler. Through the arrangement of the adjusting assembly, the reset plate can slide towards the middle of the front end of the dumper, and then the coupler is straightened to a state perpendicular to the dumper, which is convenient for the connection of the coupler, and solves the problem that the dumper in the prior art does not have a positive hook structure in the actual use process, resulting in the coupler being tilted after unloading and needing to be manually reset before the coupler can be suspended. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a three-dimensional structural diagram of the present utility model;

[0017] Figure 2 is a top view sectional view of the fixed box of the present utility model;

[0018] Figure 3 is a front view sectional view of the fixed box of the present utility model;

[0019] Figure 4 is a left view sectional view of the casing of the present utility model;

[0020] Figure 5 is of the present utility model Figure 4 enlarged view of part A.

[0021] In the figure: 1. tipping machine; 2. casing; 3. fixing box; 4. reset plate; 5. first motor; 6. screw rod; 7. slider; 8. slideway; 9. moving rod; 10. limit groove; 11. limit block; 12. second motor; 13. gear; 14. connecting groove; 15. connecting block; 16. rack. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figures 1 to 5 The utility model provides a technical solution: a tipping machine hook structure and a tipping machine thereof, comprising a tipping machine 1, a casing 2 is respectively arranged on the left and right sides of the front end of the tipping machine 1, the inner cavities of the two casings 2 are respectively provided with a lifting assembly, the front ends of the two lifting assemblies respectively extend to the front ends of the two casings 2 and are respectively fixedly connected with a fixing box 3, the inner cavity of each fixing box 3 is provided with an adjusting assembly, and a reset plate 4 is arranged on the side where the two adjusting assemblies are close to each other. Through the setting of the lifting assembly, the fixing box 3 can drive the adjusting assembly and the reset plate 4 to slide up and down, so that the height of the reset plate 4 and the hook are at the same horizontal line, and through the setting of the adjusting assembly, the reset plate 4 can slide toward the middle of the front end of the tipping machine 1, thereby making the hook upright to a state vertical to the tipping machine 1, facilitating the connection of the hook, solving the problem that the tipping machine 1 in the prior art does not have a positive hook structure in actual use, resulting in the problem that the hook is tilted after unloading and needs to be manually reset before the hook can be hung.

[0024] In this embodiment, the lifting assembly includes a first motor 5, a screw rod 6, a slider 7, a slide 8, a moving rod 9 and a limit assembly. The first motor 5 is arranged at the top of the casing 2, and the output end of the first motor 5 extends to the inner cavity of the casing 2. One end of the screw rod 6 is rotatably connected to the bottom end of the inner cavity of the casing 2 through a bearing, and the other end of the screw rod 6 is fixedly connected to the output end of a motor. The slider 7 is screwed to the outer wall of the screw rod 6, and the slide 8 is opened at the front end of the casing 2. The moving rod 9 can be slidably embedded in the inner cavity of the slide 8. One end of the rod 9 is fixedly connected to the slider 7, and the other end of the moving rod 9 is fixedly connected to the fixed box 3. The limiting assembly is arranged on the rear side of the inner cavity of the casing 2 and is fixedly connected to the slider 7, so that the first motor 5 drives the screw rod 6 to rotate. Under the action of the rotational force of the thread on the outer wall of the screw rod 6, when the screw rod 6 rotates, the slider 7 can drive the fixed box 3, the rack 16 and the reset plate 4 to slide up and down through the moving rod 9 under the limiting action of the limiting groove 10 and the limiting block 11, so that the height of the reset plate 4 is at the same horizontal line as the hook.

[0025] In this embodiment, the limit assembly includes a limit groove 10 and a limit block 11. The limit groove 10 is opened on the rear side of the inner cavity of the casing 2. The limit block 11 can be slidably embedded in the inner cavity of the limit groove 10 and fixedly connected to the slider 7. Under the joint action of the limit groove 10 and the limit block 11, the slider 7 can be prevented from rotating with the screw rod 6 when the screw rod 6 rotates, thereby improving the stability of the lifting assembly when in use.

[0026] In this embodiment, the inner cavity of the limiting groove 10 is matched with the outer wall of the limiting block 11 and both are in a "T" shape, so that one end of the limiting block 11 can always remain embedded in the inner cavity of the limiting groove 10, thereby improving the stability of the limiting assembly during use.

[0027] In this embodiment, the adjustment component includes a second motor 12, a gear 13, a connecting component and a rack 16. The second motor 12 is arranged at the front end of the fixed box 3. The output end of the second motor 12 extends to the inner cavity of the fixed box 3 and is rotatably connected to the rear side of the inner cavity of the fixed box 3 through a bearing. The gear 13 is fixedly sleeved on the output end of the second motor 12. The connecting component is arranged at the bottom end of the inner cavity of the fixed box 3. The rack 16 is arranged at the top of the connecting component. The second motor 12 is started to drive the gear 13 to rotate. Since the gear 13 is meshed with the rack 16, when the gear 13 rotates, the rack 16 can be driven to reset along a straight line to the middle of the front end of the tipping machine 1 under the limiting action of the connecting block 15 and the connecting groove 14, so that the hook is straightened to a state perpendicular to the tipping machine 1, which facilitates the connection of the hook.

[0028] In this embodiment, the rack 16 is meshed with the gear 13 .

[0029] In this embodiment, the connection assembly includes a connection slot 14 and a connection block 15 .

[0030] In this embodiment, the connection groove 14 is provided at the bottom end of the inner cavity of the fixing box 3 .

[0031] In this embodiment, the connection block 15 is slidably embedded in the inner cavity of the connection groove 14 and fixedly connected to the bottom end of the rack 16 .

[0032] In this embodiment, the inner cavity of the connecting groove 14 is matched with the outer wall of the connecting block 15 and both are dovetail-shaped, so that one end of the connecting block 15 can always remain embedded in the inner cavity of the connecting groove 14, so that the rack 16 always remains in meshing with the gear 13.

[0033] The use method and advantages of the utility model: When in use, the working process is as follows:

[0034] Start the first motor 5, so that the first motor 5 drives the screw rod 6 to rotate. Under the action of the rotational force of the outer wall thread of the screw rod 6, when the screw rod 6 rotates, the slider 7 can drive the fixed box 3, the rack 16 and the reset plate 4 to slide up and down through the moving rod 9 under the limiting action of the limiting groove 10 and the limiting block 11, so that the height of the reset plate 4 is at the same horizontal line as the hook. Start the second motor 12, so that the second motor 12 drives the gear 13 to rotate. Since the gear 13 is meshed with the rack 16, when the gear 13 rotates, the rack 16 can be driven to reset along a straight line to the middle of the front end of the tipping machine 1 under the limiting action of the connecting block 15 and the connecting groove 14, so that the hook is straightened to a state perpendicular to the tipping machine 1, which is convenient for the connection of the hook and solves the problem that the tipping machine 1 in the prior art does not have a positive hook structure during actual use, resulting in the tilting of the hook after unloading and the need for manual reset before the hook can be hung.

[0035] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A right hook structure of a car dumper and the car dumper, comprising a car dumper (1), characterized in that: On the left and right sides at the front end of the dumper (1), there are respectively provided with machine casings (2). Inside the cavities of the two machine casings (2), there are provided lifting components. The front ends of the two lifting components respectively extend to the front ends of the two machine casings (2) and are respectively fixedly connected with fixed boxes (3). Inside the cavity of each fixed box (3), there is provided an adjusting component. On one side where the two adjusting components are close to each other, there is provided a reset plate (4).

2. The positive hook structure of a car dumper and the car dumper according to claim 1, characterized in that: The lifting component includes a first motor (5), a lead screw (6), a slider (7), a slideway (8), a moving rod (9) and a limiting component. The first motor (5) is arranged at the top of the machine casing (2). The output end of the first motor (5) extends into the cavity of the machine casing (2). One end of the lead screw (6) is rotationally connected to the bottom end inside the cavity of the machine casing (2) through a bearing. The other end of the lead screw (6) is fixedly connected to the output end of a motor. The slider (7) is screwed on the outer wall of the lead screw (6). The slideway (8) is opened at the front end of the machine casing (2). The moving rod (9) is slidably embedded in the cavity of the slideway (8). One end of the moving rod (9) is fixedly connected to the slider (7). The other end of the moving rod (9) is fixedly connected to the fixed box (3). The limiting component is arranged at the rear side inside the cavity of the machine casing (2) and is fixedly connected to the slider (7).

3. The positive hook structure of a dumper and the dumper according to claim 2, characterized in that: The limiting component includes a limiting groove (10) and a limiting block (11). The limiting groove (10) is opened at the rear side inside the cavity of the machine casing (2). The limiting block (11) is slidably embedded in the cavity of the limiting groove (10) and is fixedly connected to the slider (7).

4. The positive hook structure of a car dumper and the car dumper according to claim 3, characterized in that: The inner cavity of the limiting groove (10) and the outer wall of the limiting block (11) are adapted to each other and both are in a "T" shape.

5. A tippler positive hook structure and a tippler according to claim 1, characterized in that: The adjusting component includes a second motor (12), a gear (13), a connecting component and a rack (16). The second motor (12) is arranged at the front end of the fixed box (3). The output end of the second motor (12) extends into the cavity of the fixed box (3) and is rotationally connected to the rear side inside the cavity of the fixed box (3) through a bearing. The gear (13) is fixedly sleeved on the output end of the second motor (12). The connecting component is arranged at the bottom end inside the cavity of the fixed box (3). The rack (16) is arranged at the top of the connecting component.

6. The positive hook structure of a car dumper and the car dumper according to claim 5, characterized in that: The rack (16) meshes with the gear (13).

7. A tippler positive hook structure and a tippler according to claim 5, characterized in that: The connecting component includes a connecting groove (14) and a connecting block (15).

8. The positive hook structure of a car dumper and the car dumper according to claim 7, characterized in that: The connecting groove (14) is opened at the bottom end inside the cavity of the fixed box (3).

9. The positive hook structure of a car dumper and the car dumper according to claim 7, characterized in that: The connecting block (15) is slidably embedded in the cavity of the connecting groove (14) and is fixedly connected to the bottom end of the rack (16).

10. A tippler positive hook structure and a tippler according to claim 7, characterized in that: The inner cavity of the connecting groove (14) and the outer wall of the connecting block (15) are adapted to each other and both are in a dovetail shape.