Cable structure of three-section type telescopic pallet fork for intelligent stereoscopic warehouse

By designing the cable structure of the three-section telescopic fork, using flexible flat cables and rotating wheel limits, the problem of unreasonable cable layout is solved, the stability of load power supply and signal transmission is achieved, and the space utilization rate and equipment operation stability is improved.

CN223087534UActive Publication Date: 2025-07-11FUJIAN ZKLJAN INTELLIGENT EQUIP ANDTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421752955.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-07-11
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

In the telescopic forks of multi-layer shuttle vehicles, unreasonable cable arrangement leads to low space utilization and unstable electronic equipment operation, and the cables are prone to wrap, twist and cut.

Method used

A three-section telescopic fork is designed, and a flexible flat cable is used to change the extension direction through the rotating wheel, and limit parts are set on the fixed fork, middle fork and outer fork to ensure that the cable is not subject to stress during the telescopic fork, and a linkage component is used to achieve synchronous movement of the middle fork and outer fork.

Benefits of technology

It realizes the stability of load power supply and signal transmission, saves space on forks, avoids cable twisting and cutting, and improves the operating stability and space utilization of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a cable structure of a three-section type telescopic pallet fork for an intelligent vertical warehouse. The cable structure comprises a fixed fork, a middle fork, an outer fork, a rotating wheel and a cable. The middle fork is axially and movably arranged on the fixed fork, and the outer fork is axially and movably arranged on the middle fork; the cable supplies power to the load and / or transmits electric signals; the rotating wheel is rotatably arranged on the middle fork, and the first end of the cable is fixed on the fixed fork; the middle part of the cable is wound on the rotating wheel, and the extending direction is changed through the rotating wheel; and the second end of the cable is fixed on the outer fork. According to the technical scheme, the novel load power supply and signal transmission system of the three-section type telescopic pallet fork is achieved, and the system can be hidden in the middle of the pallet fork with the extremely small size. For a multi-section telescopic pallet fork, the cable of the structure is not stressed in the telescopic operation process of the pallet fork, the stable state of the cable can be ensured, the phenomena of cable twisting and cutting cannot be caused, the stability of load power supply and signal transmission is well ensured, and the space of the telescopic pallet fork is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of intelligent warehousing and logistics, in particular to a cable structure of a three-section telescopic fork used in an intelligent vertical warehouse. Background Art

[0002] The automated warehousing system is composed of high-rise shelves, stackers, various types of forklifts, access systems, unmanned transport vehicles, control systems and peripheral equipment. The multi-layer shuttle is an indispensable part of the automated warehousing logistics system. It completes the transportation and storage of goods by traveling back and forth on the tracks of the storage shelves.

[0003] At present, in the warehousing and logistics industry, in the application of multi-pass vehicles, in order to adapt to materials of various sizes, for higher fork positioning accuracy, and for a more comprehensive fool-proof fault-tolerant system, an appropriate amount of motors, lighting, various sensors and other electrical loads will be installed at the end of the telescopic fork. The power supply and signal transmission of the loads involve the design of cable layout and wiring related mechanisms. For telescopic forks, how to ensure that the cables are not entangled with each other and realize the telescopic design of the cables to save space and ensure the stable operation of electronic equipment is a technical problem that needs to be solved urgently. Utility Model Content

[0004] Based on this, it is necessary to provide a cable structure of a three-section telescopic fork for an intelligent vertical warehouse to address the problem that the cable design of the multi-car telescopic fork is not reasonable, resulting in low space utilization and unstable operation of electronic equipment.

[0005] A cable structure of a three-section telescopic fork for an intelligent vertical warehouse, comprising a fixed fork, a middle fork, an outer fork, a rotating wheel and a cable; the middle fork is axially movably arranged on the fixed fork, and the outer fork is axially movably arranged on the middle fork; the cable supplies power to a load and / or transmits electrical signals; the rotating wheel is rotatably arranged on the middle fork, and the first end of the cable is fixed to the fixed fork; the middle part of the cable is wound around the rotating wheel, and the extension direction is changed by the rotating wheel; the second end of the cable is fixed to the outer fork.

[0006] Furthermore, the cable is a flexible flat cable.

[0007] Furthermore, the cable passes around the rotating wheel and then extends in the opposite direction.

[0008] Furthermore, the fixed fork, the middle fork and / or the outer fork are provided with a limiting member to limit the middle fork and / or the outer fork in the axial direction so that the fixing points of the cable and the fixed fork and the outer fork are all on the same side of the rotating wheel.

[0009] Further, the load is arranged on the outer fork, and the load includes a motor and / or a photoelectric sensor.

[0010] The technical solution of the present utility model realizes a novel load power supply and signal transmission system for a three-section telescopic fork, which can be hidden in the middle of the fork with extremely small dimensions. For a multi-section telescopic fork, the cable of this structure is not stressed during the telescopic operation of the fork, which can ensure the stable state of the cable and will not cause the phenomena of cable torsion and cutting, thus well ensuring the stability of load power supply and signal transmission and saving the space of the telescopic fork. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 is an overall schematic diagram of the fork in the unfolded state according to an embodiment of the present utility model;

[0012] Figure 2 is Figure 1 an exploded view of a partial structure in

[0013] Figure 3 is an overall schematic diagram of the fork in the contracted state according to an embodiment of the present utility model;

[0014] Figure 4 is Figure 3 a front view of

[0015] Figure 5 is Figure 2 a schematic diagram of the structure of the fixed fork and the driving assembly in

[0016] Figure 6 is Figure 2 a schematic diagram of the structure of the outer fork part in

[0017] Figure 7 is Figure 2 a schematic diagram of the structure of the middle fork part in

[0018] Figure 8 is Figure 2 a schematic diagram of the structure of the linkage assembly part in

[0019] Figure 9 is Figure 2 a schematic diagram of the structure of the cable and the rotating wheel part in

[0020] Figure 10 is a schematic diagram of the state of the linkage assembly during the forward and reverse telescoping of the fork;

[0021] Figure 11 is a schematic diagram of the state of the cable during the forward and reverse telescoping of the fork.

[0022] In the drawings, the list of components represented by each reference numeral is as follows:

[0023] 1. Linkage component; 11. Linkage belt; 12. Linkage wheel; 13. Rack; 2. Fixed fork; 21. First slide rail; 3. Middle fork; 31. Through-hole groove; 32. First slider; 33. Second slide rail; 4. Outer fork; 41. Second slider; 5. Driving component; 51. Motor; 52. Transmission shaft; 53. Synchronous belt; 54. Synchronous belt pulley; 55. Belt pressing wheel; 61. Rotating wheel; 62. Cable. Detailed implementation manner

[0024] To make the above objects, features and advantages of the present utility model more obvious and understandable, the following clearly and completely describes the detailed implementation manner of the present utility model in conjunction with the accompanying drawings. Obviously, the specific details described below are only a part of the embodiments of the present utility model, and the present utility model can also be implemented in many other embodiments different from those described herein. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.

[0025] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration and do not represent the only implementation manner.

[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present utility model belongs. The terms used in the description of the present utility model herein are only for the purpose of describing specific embodiments and are not intended to limit the present utility model.

[0027] In one embodiment, please refer to the attached drawings Figure 1 to the attached Figure 11 As shown, a cable structure of a three-section telescopic fork for an intelligent storage rack includes a linkage component 1, a fixed fork 2, a middle fork 3, an outer fork 4, a rotating wheel 61 and a cable 62; the middle fork 3 is axially movably arranged on the fixed fork 2, and the outer fork 4 is axially movably arranged on the middle fork 3; the cable 62 supplies power to the load and / or transmits electrical signals; the rotating wheel 61 is rotatably arranged on the middle fork 3, and the first end of the cable 62 is fixed to the fixed fork 2; the middle part of the cable 62 is wound around the rotating wheel 61 and changes the extension direction through the rotating wheel 61; the second end of the cable 62 is fixed to the outer fork 4.

[0028] It should be noted that in this embodiment, the load is arranged on the outer fork 4, and the load includes a motor 51 and / or a photoelectric sensor.

[0029] Through the cable 62 layout structure, a new load power supply and signal transmission system for a three-section telescopic fork is realized, which can be hidden in the middle of the fork with extremely small dimensions. For multi-section telescopic forks, the cable 62 of this structure is not stressed during the telescopic operation of the fork, which can ensure the stable state of the cable 62 and prevent the phenomena of cable 62 torsion and cutting, thus well guaranteeing the stability of load power supply and signal transmission and saving the space of the telescopic fork.

[0030] In this embodiment, in order to facilitate bending and routing and avoid breaking of the cable 62, the cable 62 is a flexible cable 62. And in order to facilitate winding around the rotating wheel 61, increase the friction force and avoid slipping, the cable 62 is flat.

[0031] In this embodiment, the cable 62 extends in the opposite direction after passing around the rotating wheel 61. Of course, it can also have a certain included angle in its direction, and it is not limited by the description in this embodiment.

[0032] On this basis, in order to prevent the middle fork 3 and the outer fork 4 from telescoping excessively and causing the cable 62 to fall off the rolling wheel, a limiting member is provided on the fixed fork 2, the middle fork 3 and / or the outer fork 4 to limit the middle fork 3 and / or the outer fork 4 in the axial direction, so that the fixed points of the cable 62 with the fixed fork 2 and the outer fork 4 are all on the same side of the rotating wheel 61 to ensure its stability.

[0033] During operation, the part of the cable 62 connected to the fixed fork 2 at one end is fixed together without relative friction; the part of the cable 62 in contact with the middle fork 3 is equipped with a roller with a bearing, and the cable 62 is semi-wound around the roller. Because it has a bearing and can rotate freely, the contact point between the cable 62 and the roller is relatively stationary and frictionless during the contact process; and for the connection part of the cable 62 with the outer fork 4: the cable 62 is relatively fixed to the outer fork 4 without relative friction.

[0034] When the fork linkage structure is in operation, the fixed fork 2 remains stationary, the middle fork 3 expands and contracts with the power output, and the outer fork 4 will expand and contract due to the expansion and contraction of the middle fork 3. At the same time, the expansion and contraction stroke and speed of the outer fork 4 are twice that of the middle fork 3. It can be obtained that the length of the cable 62 between the two fixed points in the fork system always remains the same during the telescopic fork process. Because the connection part with the middle fork 3 is a roller with a bearing and the roller can rotate freely, that is, the whole cable 62 is not stressed and can be regarded as a stable state, which can provide stable power input and signal transmission for the terminal load. Through the above results, a reasonable layout of the cable 62 is realized, the space is reasonably utilized, and there is no folding and interference of the cable 62 throughout the process, ensuring the stable operation of the equipment.

[0035] In one embodiment, it further includes a linkage assembly 1, a fixed fork 2, a middle fork 3 and an outer fork 4; the middle fork 3 is axially movably arranged on the fixed fork 2, and the outer fork 4 is axially movably arranged on the middle fork 3; the first end of the linkage assembly 1 is arranged between the fixed fork 2 and the middle fork 3, and the second end of the linkage assembly 1 is arranged between the middle fork 3 and the outer fork 4; when the driving assembly 5 drives the middle fork 3 to move relative to the fixed fork 2, the outer fork 4 is driven by the linkage assembly 1 to move in the same direction relative to the middle fork 3, and at this time, the moving distance of the outer fork 4 relative to the fixed fork 2 is twice the moving distance of the middle fork 3.

[0036] This technical solution proposes a linkage structure to synchronously link the three-section fork body of the telescopic fork. Through this linkage structure, when the middle fork 3 is driven to move, the outer fork 4 can also be synchronously linked, so that the displacement distance of the outer fork 4 always remains twice the displacement distance of the middle fork 3. This linkage structure is novel in design. Only one set of power structure is needed to realize the synchronous telescoping of the middle fork 3 and the outer fork 4, which greatly saves the space of the equipment and lengthens the stroke of the telescopic fork.

[0037] By setting a telescopic middle fork 3 on the fixed fork 2 and a telescopic outer fork 4 on the middle fork 3, the telescoping of the three-layer fork is realized, which greatly lengthens the stroke of the fork. Through reasonable structural optimization, this solution effectively improves the telescopic stroke of the fork, reduces the proportion of the vehicle body width size, and thus improves the space utilization rate of the warehousing system.

[0038] In this embodiment, the linkage assembly 1 includes a linkage belt 11 and two linkage wheels 12 arranged at different positions on the middle fork 3; the linkage belt 11 is wound around the two linkage wheels 12 to form a loop in the axial direction of the middle fork 3; the first end of the linkage belt 11 is connected to the fixed fork 2, and the second end of the linkage belt 11 is connected to the outer fork 4; when the middle fork 3 moves relative to the fixed fork 2, the linkage belt 11 drives the outer fork 4 to move in the same direction relative to the middle fork 3.

[0039] Of course, the form of the linkage assembly 1 can also be other component structures, such as a structure of a chain plus rollers, and the form is not limited to that described in this embodiment.

[0040] It can be understood that through the above linkage assembly 1, when the middle fork 3 moves forward, the linkage belt 11 drives the outer fork 4 to move forward the same distance relative to the middle fork 3. At this time, the moving distance of the outer fork 4 relative to the fixed fork 2 is twice the moving distance of the middle fork 3. When the middle fork 3 is controlled to move backward, the linkage belt 11 drives the outer fork 4 to move backward the same distance relative to the middle fork 3. At this time, the moving distance of the outer fork 4 relative to the fixed fork 2 is still twice the moving distance of the middle fork 3.

[0041] Based on this embodiment, an axial rack 13 is provided on the side of the fixed fork 2 facing the middle fork 3, and an axial rack 13 is also provided on the side of the outer fork 4 facing the middle fork 3; the two ends of the linkage belt 11 are respectively engaged with the racks 13 on the fixed fork 2 and the outer fork 4.

[0042] The meshing structure of the rack 13 has the advantages of being stable, non-slip and low cost. Of course, the linkage mode between the linkage belt 11 and the fixed fork 2 and the outer fork 4 can also be other, such as using a contact surface material with greater friction, as long as the contact surface between the linkage belt 11 and the fixed fork 2 and the outer fork 4 has sufficient friction to avoid slipping, and it is not limited to the description in this embodiment; similarly, the setting position of the rack 13 can also be other.

[0043] On this basis, in order to save space, prevent the linkage wheel 12 from being interfered with and stuck by other components, and ensure the stability of the linkage structure, through-hole grooves 31 are respectively opened at both ends of the middle fork 3 of this embodiment, and the two linkage wheels 12 can be rotatably arranged in the two through-hole grooves 31 respectively; the linkage wheel 12 on one through-hole groove 31 limits one end of the linkage belt 11 so that it meshes with the rack 13 on the fixed fork 2; the linkage wheel 12 on the other through-hole groove 31 limits the other end of the linkage belt 11 so that it meshes with the rack 13 on the outer fork 4.

[0044] This embodiment saves space and avoids interference through the hollow embedded structure. Of course, the arrangement of the linkage wheel 12 can also be other, and is not limited to the description in this embodiment.

[0045] It is understandable that a belt-pressing wheel 55 may be provided in the linkage belt 11 according to the spatial layout, which may change the direction of the linkage belt 11 on the one hand, and further squeeze and limit it to avoid slipping on the other hand.

[0046] During the telescopic process, the linkage belt 11 and the rack 13 are meshed, and the synchronous belt and the rack 13 are relatively static. During the positive and negative fork extension process, the contact points between the synchronous belt and the rack 13 at two locations are relatively static. At the same time, it can be seen that the telescopic speed and stroke of the outer fork 4 are twice that of the middle fork 3. This embodiment realizes the synchronous linkage of the middle fork 3 and the outer fork 4 of the three-section telescopic fork through the structure of the linkage assembly 1, which has the advantages of small size, simple structure and high reliability.

[0047] In this embodiment, in order to drive the movement of the telescopic fork, it also includes a driving assembly 5; the driving assembly 5 is respectively connected to the middle fork 3 and the outer fork 4 through the transmission assembly to drive the middle fork 3 and the outer fork 4 to move in the same direction.

[0048] On the basis of this embodiment, further, the fixed fork 2 and the middle fork 3, and the middle fork 3 and the outer fork 4 are connected by slide rails. Of course, the fixed fork 2 and the middle fork 3, and the middle fork 3 and the outer fork 4 can also be connected in other forms of movement, such as by setting rollers and track structures between each other to achieve the functions of relative displacement, guidance, and positioning, which is not limited to the description in this embodiment.

[0049] On this basis, further, the fixed fork 2 is provided with an axially extending first slide rail 21, a first sliding block 32 is fixed on the first surface of the middle fork 3, and the first sliding block 32 is slidably set on the first slide rail 21; the second surface of the middle fork 3 is provided with a second slide rail 33 extending in the same direction as the first slide rail 21, and the second surface is opposite to the first surface, and the outer fork 4 is provided with a second sliding block 41, and the second sliding block 41 is slidably set on the second slide rail 33. Of course, the setting positions of the above slide rail sliders can also be other, as long as the two sliding blocks can achieve displacement in the same direction, and are not limited to the description in this embodiment.

[0050] It should be noted that the "axial direction" described in this embodiment refers to the direction in which the three-section fork is extended and retracted, which can be forward extension and retracted in the opposite direction. This is also the case in the subsequent description and will not be repeated here.

[0051] On the basis of this embodiment, a limiting member is provided on the first slide rail 21 and / or the second slide rail 33 to limit the middle fork 3 and / or the outer fork 4 in the axial direction. It can be a limiting block or other structure at the end of the slide rail, as long as it can limit the middle fork 3 and the outer fork 4 and prevent the slider from sliding out of the slide rail, and is not limited to the description in this embodiment.

[0052] In this design, in order to save space and prevent the driving component 5 from being hit or bumped, the driving component 5 is arranged at the bottom position of the fixing fork 2 to provide driving force.

[0053] Specifically, the driving assembly 5 includes a motor 51, a transmission shaft 52, a synchronous belt and a synchronous pulley 54; the motor 51 drives the transmission shaft 52 to rotate, and the synchronous pulley 54 is sleeved on the transmission shaft 52; the synchronous pulley 54 is connected to the middle fork 3 and the outer fork 4 through the synchronous belt. Of course, the driving assembly 5 can also be other structures, such as driven by a linear motor 51, a cylinder, etc.

[0054] On this basis, further, the synchronous belt is a toothed belt meshed with the synchronous belt pulley 54; the middle fork 3 and / or the outer fork 4 are provided with teeth meshed with the synchronous belt. The driving assembly 5 also includes at least two belt-pressing rollers 55, the synchronous belt meshes with two teeth on the middle fork 3, and the meshing position of the synchronous belt is limited by the belt-pressing rollers 55.

[0055] It can be understood that the structure of the toothed belt and the pressure belt wheel 55 is used to change the running direction of the synchronous belt, and the mutual slipping between the synchronous belt and the middle fork 3 is avoided. Of course, the synchronous belt can also be other structures such as a chain structure,

[0056] In this embodiment, in order to avoid slipping and increase the driving force of the middle fork 3, two contact points are provided between the synchronous belt and the middle fork 3 to drive the forward and reverse displacements of the middle fork 3 relative to the fixed fork 2.

[0057] The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope recorded in this specification.

[0058] The above-described embodiments only express several implementation manners of the present invention. The description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the utility model patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several deformations, substitutions and improvements can be made, and these should all be covered within the protection scope of the present invention. Therefore, the protection scope of the utility model patent should be based on the claims.

Claims

1. A cable structure for a three-section telescopic fork in an intelligent automated storage and retrieval system, characterized in that, It includes a fixed fork, a middle fork, an outer fork, a rotating wheel and a cable; the middle fork is axially movably arranged on the fixed fork, and the outer fork is axially movably arranged on the middle fork; the cable supplies power to the load and / or transmits electrical signals. The rotating wheel is rotatably arranged on the middle fork, and the first end of the cable is fixed on the fixed fork; the middle part of the cable is wound around the rotating wheel and changes the extending direction through the rotating wheel; the second end of the cable is fixed on the outer fork.

2. The cable structure of the three-section telescopic fork for the intelligent automated storage and retrieval system according to claim 1, characterized in that, The cable is a flexible flat cable.

3. The cable structure of the three-section telescopic fork for the intelligent automated storage and retrieval system according to claim 1, wherein The cable extends in the opposite direction after passing around the rotating wheel.

4. The cable structure of the three-section telescopic forklift for an intelligent automated storage and retrieval system according to claim 3, wherein, Limiters are provided on the fixed fork, the middle fork and / or the outer fork to limit the middle fork and / or the outer fork in the axial direction, so that the fixing points of the cable with the fixed fork and the outer fork are on the same side of the rotating wheel.

5. The cable structure of the three-section telescopic forklift for the intelligent automated storage and retrieval system according to claim 1, characterized in that, The load is arranged on the outer fork, and the load includes a motor and / or a photoelectric sensor.

6. The cable structure of the three-section telescopic forklift for an intelligent automated storage and retrieval system according to claim 1, characterized in that, It further includes a linkage assembly, the first end of the linkage assembly is arranged between the fixed fork and the middle fork, and the second end of the linkage assembly is arranged between the middle fork and the outer fork; when the middle fork moves relative to the fixed fork, the linkage assembly drives the outer fork to move in the same direction relative to the middle fork.

7. The cable structure of the three-section telescopic fork for the intelligent automated storage and retrieval system according to claim 6, characterized in that, It further includes a driving assembly, the driving assembly is in transmission connection with the middle fork through a transmission assembly to drive the middle fork to move in one direction.

8. The cable structure of the three-section telescopic forklift for the intelligent automated storage and retrieval system according to claim 7, characterized in that, The linkage assembly includes a linkage belt and two linkage wheels arranged at different positions on the middle fork; the linkage belt is wound around the two linkage wheels to form a ring in the axial direction of the middle fork; the first end of the linkage belt is connected to the fixed fork, and the second end of the linkage belt is connected to the outer fork; when the middle fork moves relative to the fixed fork, the linkage belt drives the outer fork to move in the same direction relative to the middle fork.

9. The cable structure of the three - section telescopic forklift for the intelligent automated storage and retrieval system according to claim 8, wherein, On the side of the fixed fork facing the middle fork, there is a rack in the axial direction, and on the side of the outer fork facing the middle fork, there is also a rack in the axial direction; the two ends of the linkage belt are respectively engaged with the racks on the fixed fork and the outer fork.

10. The cable structure of the three - section telescopic fork for an intelligent automated storage and retrieval system according to claim 7, characterized in that, The driving assembly includes a motor, a transmission shaft, a synchronous belt and a synchronous belt pulley; the motor drives the transmission shaft to rotate, and the synchronous belt pulley is sleeved on the transmission shaft; the synchronous belt pulley is in transmission connection with the middle fork through the synchronous belt.