Ceramic atomizing core, atomizing assembly and atomizer

The ceramic vaporization core design with central airflow and internal grooves addresses airflow and heating inefficiencies in flat ceramic cores, ensuring rapid heating and stable vapor production with improved structural integrity and oil distribution.

CN223094776UActive Publication Date: 2025-07-15DONGGUAN SHIKAI TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421497663.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-07-15
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The existing flat-panel ceramic atomizing core has problems such as poor airflow, uneven oil supply, slow temperature rise and small smoke when atomizing aerosol.

Method used

The unique structural design is adopted for heating the bottom surface of the ceramic atomized core, layered ventilation of the middle convex, and internal groove oil guide. It is combined with a sealed silicone sleeve to achieve atomization of the bottom surface of the flat ceramic, smoke is emitted from the center hole, and sealing and support are enhanced.

Benefits of technology

The atomized gas enters the cigarette mouth almost vertically, the air flow is smooth and stable, the smoke is large, the heating rate is fast, the formation of condensate is reduced, the oil supply is uniform, the structure is firm, and the oil is reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223094776U_ABST
    Figure CN223094776U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of electronic equipment, in particular to a ceramic atomizing core, an atomizing assembly and an atomizer, the ceramic atomizing core comprises a ceramic body, a heating element is arranged at the bottom of the ceramic body, the two ends of the heating element are respectively connected with a lead, the ceramic body comprises a hollow base body, and the base body is provided with a through hole. The hollow air channel part protrudes along a central hole of the base body, and a concave groove part is arranged between the base body and the air channel part. The atomization assembly comprises a ceramic atomization core and a silicon rubber sleeve arranged on the ceramic atomization core in a sleeving mode. Through the unique structural design of heating of the bottom face of the ceramic atomizing core, layered ventilation of the middle protrusion and oil guiding of the groove formed in the ceramic atomizing core, and the unique sealing silica gel sleeve, the effects of atomizing of the flat ceramic bottom face and smoke discharging of the center hole are achieved, and meanwhile the ceramic atomizing core has the advantages of being high in temperature rising speed, stable in atomizing and large in smoke amount.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of electronic devices, and particularly relates to a ceramic atomization core, an atomization assembly and an atomizer. Background Art

[0002] Most of the existing flat ceramic atomization cores can only discharge the atomized aerosol from the bottom along the side wall channel of the oil cup, resulting in a bend between the atomized aerosol and the mouthpiece, poor air flow, easy condensation in the bent channel, poor air flow during atomization, uneven oil supply, slow heating, and small smoke volume. Summary of the Invention

[0003] The purpose of the utility model is to provide a ceramic atomization core, an atomization assembly, an atomizer and an electronic cigarette. Through the unique structural design of the ceramic atomization core with bottom heating, middle convex layered ventilation and internal groove oil guiding, and then cooperating with a unique sealing silica gel sleeve, the utility model realizes bottom atomization of the flat ceramic and smoke outlet from the central hole, and at the same time has the advantages of fast heating rate, stable atomization and large smoke volume, and solves the problems of poor air flow, uneven oil supply, slow heating and small smoke volume of the existing products during bottom atomization.

[0004] To achieve the above purpose, the utility model provides the following technical solutions:

[0005] A ceramic atomization core includes a ceramic body, a heating element is arranged at the bottom of the ceramic body, leads are respectively connected to both ends of the heating element, the ceramic body includes a hollow matrix and a hollow airway part protruding along the central hole of the matrix, and a sunken groove part is arranged between the matrix and the airway part.

[0006] Further, the airway part includes a first section and a second section, the horizontal height of the first section is higher than the horizontal height of the matrix, the second section is arranged directly above the first section, a first platform surface is arranged between the first section and the second section, the cross-sectional area of the second section is smaller than that of the first section, and the first section and the second section have hollow channels with the same inner diameter.

[0007] Preferably, the matrix is cylindrical, and the heating element is of an annular structure.

[0008] An atomization assembly includes the above-mentioned ceramic atomization core, and also includes a silica gel sleeve. The silica gel sleeve is sleeved on the outer walls of the matrix and the airway part of the ceramic atomization core. The silica gel sleeve has a first vertical section wrapping the matrix and a second vertical section wrapping the airway part. The top of the first vertical section is higher than the top of the matrix; a second platform is arranged between the first vertical section and the second vertical section. The bottom of the second platform supports on the first platform surface. Two or more liquid guiding holes are arranged on the second platform. The liquid guiding holes are communicated with the groove part of the atomization core, and the liquid guiding holes are evenly distributed on the second platform.

[0009] An atomizer includes the above-mentioned atomization component, and further includes an oil cup, an airway tube, an atomization core mounting seat, a silica gel seat, a base, and an insulating sleeve and an electrode component provided under the base. The atomization component is mounted on the atomization core mounting seat. The silica gel seat is provided under the ceramic atomization core and mounted in the base. The silica gel seat is provided with an airway protrusion and a wire hole. The atomization core mounting seat and the base are fixed by a tight fit or a snap connection.

[0010] Preferably, the oil cup and the airway tube are made of glass and integrally formed. The bottom of the oil cup is adhesively connected with a metal tube including an internal thread.

[0011] Furthermore, it further includes an oil absorption cotton. The oil absorption cotton is installed in the silica gel seat. The oil absorption cotton is provided with an opening for installing the airway protrusion and a wire passing hole for the wire to pass through.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] 1. By reducing the volume of the ceramic body, the atomization core can be quickly heated and atomized during the operation of the device, with a large amount of smoke, and the user experience is better.

[0014] 2. The atomized gas of the present utility model enters the mouthpiece approximately vertically, the air flow is smoother, more stable, and condensate is not easily formed.

[0015] 3. The base body and the airway part of the present utility model are integrally in a stepped structure, so that the atomization component forms a stable double-support and double-seal structure, enhancing the reliability and sealing performance of the structure.

[0016] 4. The oil inlet and the air outlet of the present utility model occur on different levels, which can prevent the e-liquid from entering the airway part and reduce the situation of e-liquid splashing.

[0017] 5. The base body, the airway part, and the groove of the present utility model are arranged in layers, which is beneficial to the direct pressing force of each part during the ceramic pressing forming, the overall ceramic pressing force is uniform, and the structure is firm.

[0018] 6. The present utility model is provided with a groove part that can buffer the e-liquid. When the atomization core is heated, the penetration rate of the e-liquid in the ceramic base body increases, the e-liquid penetrating into the heating element is atomized, and the e-liquid in the oil cup is further compensated to the groove part by gravity to maintain the oil supply balance and reduce the situation of insufficient oil supply when smoking quickly and repeatedly. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 Schematic diagram of the atomization core structure of Embodiment 1 of the present utility model Figure 1 ;

[0020] Figure 2Schematic diagram of the atomization core structure of the first embodiment of the present utility model Figure 2 ;

[0021] Figure 3 Schematic diagram of the atomization core structure of the second embodiment of the present utility model;

[0022] Figure 4 Schematic diagram of the atomization component structure of the third embodiment of the present utility model;

[0023] Figure 5 Schematic diagram of the atomizer structure of the fourth embodiment of the present utility model Figure 1 ;

[0024] Figure 6 Schematic diagram of the atomizer structure of the fourth embodiment of the present utility model Figure 2 。

[0025] In the figure:

[0026] 1, ceramic body; 11, matrix; 12, airway part; 121, first section; 122, second section; 123, first platform surface; 13, groove part; 2, heating element; 3, lead wire; 4, oil cup; 41, metal tube; 411, internal thread; 5, airway tube; 6, silica gel sleeve; 61, first vertical section; 62, second vertical section; 63, second platform; 7, atomization core mounting seat; 71, external thread; 8, silica gel seat; 81, airway protrusion; 9, base; 10, oil absorption cotton; 101, wire passing hole; 20, insulating sleeve; 21, electrode. Specific implementation manners

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model. Embodiment 1

[0028] Please refer to Figure 1-2 As shown, a ceramic atomization core in this embodiment includes a ceramic body 1, a heating element 2 arranged at the bottom of the ceramic body 1, and a lead wire 3 connected to the heating element 2. The heating element 2 is a heating wire or a heating sheet. The ceramic body 1 includes a hollow matrix 11 and an upwardly protruding and hollow airway part 12 arranged at the center of the matrix 11. There is an annular downwardly concave groove part 13 between the matrix 11 and the airway part 12.

[0029] With the above structure, compared with traditional products, the volume of the ceramic body is generally reduced, facilitating the rapid heating and atomization of the atomization core during operation; the base body 11 and the protruding airway part 12 are integrally in a stepped structure, which can conveniently connect and install the base body 11 and the airway part 12 with other atomization components respectively to form a stable double-support and double-seal structure, enhancing the reliability and tightness of the product structure. At the same time, it enables the oil inlet (through the base body 11) and the air outlet (through the airway part 12) to occur at different levels, preventing e-liquid from entering the airway part and reducing the occurrence of e-liquid splashing; the base body 11, the airway part 12, and the groove part 13 are arranged in layers, which is beneficial to the direct pressing force acceptance of each part during the ceramic pressing and forming process. The overall ceramic pressing force acceptance is uniform and the structure is firm; the protruding hollow design of the airway part 12 enables the airway part to be directly installed and connected to the airflow channel of the atomizer. When the atomization core works, the atomized aerosol generated preferentially enters the airway part, and the atomized gas enters the mouthpiece approximately vertically, with smooth airflow; the groove part 13 can play a role in caching e-liquid. When the atomization core is heated, the penetration rate of e-liquid in the ceramic base body increases, and the e-liquid penetrating into the heating element 2 is atomized. The newly entered e-liquid in the atomization core is further compensated into the groove part 13 by gravity, forming a uniform and smooth e-liquid supply.

[0030] Preferably, the inner diameter of the airway part can be set to be greater than or equal to 3 mm. Among them, a more smooth ventilation effect can be obtained with 3 mm - 5 mm, reducing the generation of condensate.

[0031] Preferably, the base body 11 of this embodiment is set in a circular plate shape, and the heating element 2 is set in an annular structure corresponding to the shape of the base body 11. The annularly distributed heating elements are further beneficial to maintaining heating balance. Embodiment 2

[0032] As Figure 3 shown, on the basis of Embodiment 1, the airway part 12 of the atomization core in this embodiment includes a first section part 121 and a second section part 122. The horizontal height of the first section part 121 is higher than the horizontal height of the base body 11. The second section part 122 is arranged directly above the first section part 121. A first platform surface 123 is provided between the first section part 121 and the second section part 122. The cross-sectional area of the second section part 122 is smaller than the cross-sectional area of the first section part 121. The first section part and the second section part have hollow channels with the same inner diameter.

[0033] With the above structure, when installing the atomization core with other atomization components, the first platform surface 123 in the middle position of the atomization core can play a further supporting role, is not easily collapsed, and forms a more stable connection; at the same time, it provides space for setting the groove part 13 as large as possible, and can expand the e-liquid caching capacity of the atomization core assembly. The first section part 121 of this embodiment is set as a smaller plane, which can further reduce the volume of the ceramic body and improve the heating efficiency. Embodiment 3

[0034] As Figure 4 shown, this embodiment is an atomization assembly including the atomization core described in Embodiment 2.

[0035] An atomization assembly of this embodiment includes a silica gel sleeve 6 and the atomization core described in Embodiment 2. The silica gel sleeve 6 is sleeved on the outer walls of the atomization core base 11 and the airway part 12. The silica gel sleeve has a first vertical section 61 that wraps the outer wall of the base 11 and a second vertical section 62 that wraps the outer wall of the airway part 12. The top of the first vertical section 61 is higher than the top of the disc base 11; there is a second platform 63 between the first vertical section 61 and the second vertical section 62. The bottom part of the second platform 63 is supported on the first platform surface 123. More than 2 evenly distributed liquid guide holes are provided on the second platform 63, and the liquid guide holes are communicated with the groove part 13 of the atomization core.

[0036] Due to the above structure, the inner wall of the silica gel sleeve 6 of this embodiment is respectively attached to the outer wall of the base 11, the outer wall of the airway part 12, and the surface of the first platform surface 123, which can play a comprehensive sealing role. At the same time, the airway part 12 of the atomization core can be connected to the main air flow channel of the atomizer through the top of the silica gel sleeve 6, thus forming a complete air flow channel; by providing a plurality of liquid guide holes on the second platform 63, the e-liquid can uniformly enter the groove part 13 through the liquid guide holes. The top of the first vertical section 61 exceeds the top of the disc base 11, which can increase the volume of the atomization core oil storage transition bin composed of the groove part 13 and the airway part 12, thereby forming a more uniform e-liquid conveying channel; the silica gel sleeve 6 also plays a role in protecting and supporting the atomization core.

[0037] The atomization assembly of this embodiment can be widely applied to other types of atomizers in addition to being used in common rod-shaped atomizers. Embodiment 4

[0038] As Figure 5-6 shown, this embodiment provides an atomizer, which includes an oil cup 4, an airway tube 5, and the atomization assembly described in Embodiment 3. The oil cup 4 and the airway tube 5 are made of glass material and are integrally formed. The bottom of the oil cup 4 is connected with a metal tube 41 containing internal threads by an adhesive method.

[0039] The atomizer of this embodiment further includes an atomization core mounting seat 7, a silica gel seat 8, and a base 9. The atomization core mounting seat 7 is used to mount the atomization assembly described in Embodiment 3. The silica gel seat 8 is arranged below the atomization core. The silica gel seat 8 is installed in the base 9. The atomization core mounting seat 7 and the base 9 are fixed together by a tight fit or a snap connection.

[0040] There are more than 2 hollow airway protrusions 81 and 2 wire holes provided on the silica gel base 8. The provision of the airway protrusions is conducive to uniform air intake, and the provision of the wire holes is conducive to improving the sealing performance between the oil cup and the atomizing core, thereby preventing e-liquid leakage.

[0041] Preferably, it further includes an absorbent cotton 10. The absorbent cotton 10 is installed in the silica gel base 8. The absorbent cotton 10 is provided with an opening for installing the airway protrusion 81 and a wire passing hole 101 through which the wire can pass. The function of the absorbent cotton 10 is to adsorb the possible condensate or other e-liquid flowing out along the wire, preventing the e-liquid from damaging the operation of the electronic cigarette.

[0042] Preferably, the oil cup 4 is cylindrical, the atomizing core mounting seat 7 and the base 9 are made of metal. The atomizing core mounting seat is provided with an external thread 71 corresponding to the internal thread 411 of the metal tube 41. An insulating sleeve 20 and a hollow electrode member 21 are sequentially arranged below the base 9. The two leads of the atomizing core are insulated by the insulating sleeve 20. One of the leads is arranged inside the electrode member 21, and the other lead is clamped on the insulating sleeve 20 and connected to the base 9. By adopting the above structure, the electrode cost of the atomizer can be reduced.

[0043] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or sequence between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the element.

[0044] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A ceramic atomization core, comprising a ceramic body, characterized in that: A heating element is provided at the bottom of the ceramic body. Leads are respectively connected to both ends of the heating element. The ceramic body includes a hollow substrate and a hollow air passage portion protruding along the central hole of the substrate. The substrate and the protruding air passage portion form a stepped structure as a whole, and a sunken groove portion is provided between the substrate and the air passage portion.

2. The ceramic atomizing core according to claim 1, wherein: The air passage portion includes a first section and a second section. The horizontal height of the first section is higher than that of the substrate. The second section is disposed directly above the first section. A first platform surface is provided between the first section and the second section. The cross-sectional area of the second section is smaller than that of the first section. The first section and the second section have hollow channels with the same inner diameter.

3. A ceramic atomizing core according to claim 1, characterized in that: The substrate is cylindrical, and the heating element is in a ring structure.

4. An atomization component, comprising the ceramic atomization core according to any one of claims 1-3, characterized in that: It further includes a silica gel sleeve. The silica gel sleeve is sleeved on the outer walls of the ceramic atomization core substrate and the air passage portion. The silica gel sleeve has a first vertical section wrapping the substrate and a second vertical section wrapping the air passage portion. The top of the first vertical section is higher than the top of the substrate. A second platform is provided between the first vertical section and the second vertical section. The bottom of the second platform supports on the first platform surface. Two or more liquid guide holes are provided on the second platform. The liquid guide holes communicate with the groove portion of the atomization core and are evenly distributed on the second platform.

5. An atomizer, comprising the atomization assembly according to claim 4, characterized in that: It further includes an oil cup, an air passage tube, an atomization core mounting seat, a silica gel seat, a base, and an insulating sleeve and an electrode component provided below the base. The atomization assembly is mounted on the atomization core mounting seat. The silica gel seat is disposed below the ceramic atomization core and mounted in the base. The silica gel seat is provided with an air passage protrusion and a wire hole. The atomization core mounting seat and the base are fixed by a tight fit or a snap connection.

6. The atomizer according to claim 5, characterized in that: The oil cup and the air passage tube are made of glass and are integrally formed. The bottom of the oil cup is connected with a metal tube containing internal threads by an adhesive method.

7. An atomizer according to claim 5, wherein: It further includes an oil absorption cotton. The oil absorption cotton is installed in the silica gel seat. The oil absorption cotton is provided with an opening for installing the air passage protrusion and a wire passing hole for the wire to pass through.