Adsorption type compressed air dryer
By introducing a heating mechanism and a regulating mechanism into the adsorption compressed air dryer, automated temperature control is achieved, and the problem of low heating efficiency in the prior art is solved, and the adsorbent regeneration effect and air drying efficiency are improved.
Patent Information
- Application Number
- CN202422240353.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-12
AI Technical Summary
The existing adsorption dryers require compressed air with high humidity as a heating source during the regeneration process, resulting in low efficiency of the heater and affecting the regeneration effect of the adsorbent.
An adsorption compressed air dryer is designed, including a heating mechanism and an adjustment mechanism. Through the cooperation of the heating shell, piston block, fixing rod and start switch, automated temperature control is achieved to ensure that the heating pipe heats the air at an appropriate temperature.
It improves the regeneration effect of adsorbent, enhances the air drying efficiency, prevents dust clogging, and improves the cleaning efficiency of the filter.
Smart Images

Figure CN223096504U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dryers, in particular to an adsorption type compressed air dryer. Background Technique
[0002] Adsorption dryers are mainly used for the post-treatment purification of compressed gases. By utilizing the characteristics of adsorbents, the water molecules present in the compressed gases are effectively adsorbed in the adsorbents. Through the principle of pressure swing adsorption, they are recycled and regenerated. The adsorbent is also called molecular sieve, and its main component is alumina. After being used for a period of time, the adsorbent will gradually become ineffective and needs to be replaced with a new one.
[0003] After retrieval, the existing patent (publication number: CN216321012U) discloses an adsorption dryer, which includes a mobile vehicle. Two drying cylinders are symmetrically and fixedly connected to the upper end surface of the mobile vehicle. Two air suction fans are symmetrically and fixedly connected to the upper end surface of the mobile vehicle. The output ends of the two air suction fans respectively penetrate the side walls of the two drying cylinders and are communicated with the drying cylinders. A worm is rotatably connected to the inner wall of each drying cylinder. In this utility model, through the cooperative setting of the fixing rod, the connecting block and the flat plate, it is convenient to disassemble the flat plate, so as to conveniently replace the desiccant on the flat plate, prevent the aging of the desiccant from affecting the drying of air, and thus improve the drying effect; through the cooperative setting of the fan, the worm and the worm gear, the rotating rod can be driven to rotate, and the rotating rod drives the brush to rotate to clean the dust on the filter screen, prevent the dust from accumulating on the filter screen and causing blockage to the filter screen, and thus improve the air filtration efficiency.
[0004] It can clean the filter screen and thus improve the air filtration efficiency. However, it has deficiencies. The adsorption dryer requires compressed air with a very high humidity as the regeneration air flow, and uses an electric heater to heat the inlet air, but it does not have a heating mechanism, which reduces the regeneration effect of the adsorbent. Content of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the utility model provides an adsorption type compressed air dryer, which solves the problems raised in the above background technique.
[0006] To achieve the above object, the utility model is realized by the following technical solutions: An adsorption type compressed air dryer includes a left adsorption drying tower and a right adsorption drying tower. An air outlet pipe is fixed between the tops of the left adsorption drying tower and the right adsorption drying tower. A connecting pipe is fixed inside the air outlet pipe. A communicating pipe is fixed between the connecting pipe and the air outlet pipe. An air inlet pipe is fixed between the bottoms of the left adsorption drying tower and the right adsorption drying tower. A heating mechanism is provided at the bottom of the air inlet pipe. The heating mechanism includes a heating shell, a heating pipe, an air box, a piston pipe, a piston block, a fixing rod, a fixing plate, a top rod, a starting switch and a power cord. A ventilation pipe is fixed on the front surface of the heating shell.
[0007] Preferably, the top of the heating shell is fixedly connected to the bottom of the air inlet pipe. The right side of the air box is fixedly connected to the right side inside the heating shell. The upper end of the piston pipe is fixedly connected to the right end of the air box. The outer side wall of the piston block is slidably connected to the inner side wall of the piston pipe.
[0008] Preferably, the top of the piston block is fixedly connected to the bottom end of the fixing rod. The top of the fixing rod is fixedly connected to the bottom of the fixing plate. The bottom end of the top rod passes through the fixing plate. A fixing block is fixed to the top of the top rod. A tension spring is fixed to the bottom of the fixing block.
[0009] Preferably, the other end of the tension spring is fixedly connected to the top of the fixing plate. The heating pipe is fixed inside the heating shell. A power cord is fixed to the outer side wall of the heating pipe. The other end of the power cord is fixedly connected to the bottom of the starting switch. An adjusting mechanism is provided on the left side of the piston pipe.
[0010] Preferably, the adjusting mechanism includes a screw rod, a limiting rod, a moving plate and two connecting blocks. The two ends of the screw rod are rotatably connected to the two connecting blocks. The left end of the connecting block is fixedly connected to the right side of the heating shell. The screw rod passes through the moving plate and is screwed to the moving plate. The top of the screw rod passes through the upper connecting block and is fixed with a rotating block.
[0011] Preferably, the two ends of the limiting rod are fixedly connected to the connecting blocks. The limiting rod passes through the moving plate. A temperature scale is fixed to the outer side wall of the limiting rod. The bottom of the starting switch is fixedly connected to the bottom of the moving plate. The power cord passes through the moving plate.
[0012] Beneficial effects
[0013] The utility model provides an adsorption type compressed air dryer. Compared with the prior art, the following beneficial effects are achieved:
[0014] 1. For this adsorption type compressed air dryer, by setting up a heating mechanism, when hot air enters the heating shell, if the temperature of the air is relatively low, the air inside the air box contracts, which will cause the piston block and the fixed rod to descend. The fixed rod drives the fixed plate and the ejector rod to descend, and the ejector rod presses the start switch, so that the heating tube starts heating. The heating tube heats the air. After the temperature rises, the air inside the air box expands, and the gas enters the inside of the piston tube, pushing the piston block, the fixed rod, the fixed plate and the ejector rod to rise, and the ejector rod separates from the start switch, so that the heating tube stops heating.
[0015] 2. For this adsorption type compressed air dryer, by setting up an adjusting mechanism, according to the required temperature, rotate the rotating block. The rotating block drives the screw rod to rotate. The rotation of the screw rod makes the moving plate move. The moving plate drives the start switch to move. Observe the temperature scale on the limiting rod and move the moving plate to the position of the set temperature. When the temperature inside the heating shell does not reach the set temperature, the ejector rod will press the start switch. After reaching the temperature, the gas inside the air box will reach the expansion volume at this temperature, and the gas pushes the piston block, the fixed rod, the fixed plate and the ejector rod to rise, and the ejector rod separates from the start switch, so that the heating tube stops heating. Description of the Drawings
[0016] Figure 1 It is a schematic structural diagram of the present utility model;
[0017] Figure 2 It is a schematic structural diagram of the heating mechanism in the present utility model;
[0018] Figure 3 It is a sectional structural diagram of the heating shell in the present utility model;
[0019] Figure 4 It is a sectional structural diagram of the piston tube in the present utility model.
[0020] In the figure: 1. Vent pipe; 2. Heating mechanism; 3. Inlet pipe; 4. Right adsorption drying tower; 5. Left adsorption drying tower; 6. Connecting pipe; 7. Communication pipe; 8. Outlet pipe; 9. Fixed block; 10. Rotating block; 11. Screw rod; 12. Limiting rod; 13. Moving plate; 14. Heating tube; 15. Power cord; 16. Switch; 17. Ejector rod; 18. Piston tube; 19. Fixed plate; 20. Tensile spring; 21. Heating shell; 22. Temperature scale; 23. Connecting block; 24. Adjusting mechanism; 25. Air box; 26. Piston block; 27. Fixed rod. Detailed Embodiment
[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0022] Please refer to Figures 1-4 , the present invention provides a technical solution: an adsorption type compressed air dryer, including a left adsorption drying tower 5 and a right adsorption drying tower 4. An air outlet pipe 8 is fixed between the top of the left adsorption drying tower 5 and the top of the right adsorption drying tower 4. A connecting pipe 6 is fixed inside the air outlet pipe 8. A communicating pipe 7 is fixed between the connecting pipe 6 and the air outlet pipe 8. An air inlet pipe 3 is fixed between the bottom of the left adsorption drying tower 5 and the bottom of the right adsorption drying tower 4. A heating mechanism 2 is provided at the bottom of the air inlet pipe 3. The heating mechanism 2 includes a heating shell 21, a heating pipe 14, an air box 25, a piston pipe 18, a piston block 26, a fixing rod 27, a fixing plate 19, a top rod 17, a start switch 16 and a power cord 15. A ventilation pipe 1 is fixed on the front surface of the heating shell 21. The top of the heating shell 21 is fixedly connected to the bottom of the air inlet pipe 3. The right side of the air box 25 is fixedly connected to the right side inside the heating shell 21. The upper end of the piston pipe 18 is fixedly connected to the right end of the air box 25. The outer side wall of the piston block 26 is slidably connected to the inner side wall of the piston pipe 18. The top of the piston block 26 is fixedly connected to the bottom of the fixing rod 27. The top of the fixing rod 27 is fixedly connected to the bottom of the fixing plate 19. The bottom end of the top rod 17 passes through the fixing plate 19. A fixing block 9 is fixed to the top of the top rod 17. A tension spring 20 is fixed to the bottom of the fixing block 9. The other end of the tension spring 20 is fixedly connected to the top of the fixing plate 19. The heating pipe 14 is fixed inside the heating shell 21. A power cord 15 is fixed to the outer side wall of the heating pipe 14. The other end of the power cord 15 is fixedly connected to the bottom of the start switch 16. An adjusting mechanism 24 is provided on the left side of the piston pipe 18. When hot air enters the heating shell 21, if the temperature of the air is relatively low, the air inside the air box 25 contracts, which will cause the piston block 26 and the fixing rod 27 to descend. The fixing rod 27 drives the fixing plate 19 and the top rod 17 to descend. The top rod 17 presses the start switch 16, so that the heating pipe 14 starts to heat. The heating pipe 14 heats the air. After the temperature rises, the air inside the air box 25 expands, and the gas enters the inside of the piston pipe 18, which pushes the piston block 26, the fixing rod 27, the fixing plate 19 and the top rod 17 to rise. The top rod 17 is separated from the start switch 16, so that the heating pipe 14 stops heating.
[0023] Further, the adjusting mechanism 24 includes a screw rod 11, a limiting rod 12, a moving plate 13 and two connecting blocks 23. Both ends of the screw rod 11 are rotatably connected to the two connecting blocks 23. The left end of the connecting block 23 is fixedly connected to the right side of the heating shell 21. The screw rod 11 passes through the moving plate 13 and is threadedly connected to the moving plate 13. A rotating block 10 is fixedly provided at the top of the screw rod 11 passing through the upper connecting block 23. Both ends of the limiting rod 12 are fixedly connected to the connecting blocks 23. The limiting rod 12 passes through the moving plate 13. A temperature scale 22 is fixedly provided on the outer sidewall of the limiting rod 12. The bottom of the start switch 16 is fixedly connected to the bottom of the moving plate 13. The power cord 15 passes through the moving plate 13. According to the required temperature, rotate the rotating block 10. The rotating block 10 drives the screw rod 11 to rotate. The rotation of the screw rod 11 causes the moving plate 13 to move. The moving plate 13 drives the start switch 16 to move. Observe the temperature scale 22 on the limiting rod 12 to move the moving plate 13 to the position of the set temperature. In this way, when the internal temperature of the heating shell 21 does not reach the set temperature, the ejector rod 17 will squeeze the start switch 16. After reaching the temperature, the gas in the air box 25 will reach the expansion volume at this temperature. The gas pushes the piston block 26, the fixed rod 27, the fixed plate 19 and the ejector rod 17 to rise. The ejector rod 17 is separated from the start switch 16. In this way, the heating tube 14 stops heating.
[0024] During operation, according to the required temperature, rotate the rotating block 10. The rotating block 10 drives the screw rod 11 to rotate. The rotation of the screw rod 11 causes the moving plate 13 to move. The moving plate 13 drives the start switch 16 to move. Observe the temperature scale 22 on the limiting rod 12 to move the moving plate 13 to the position of the set temperature. Hot air enters the heating shell 21. If the temperature of the air is relatively low and does not reach the set temperature, the air inside the air box 25 shrinks. This will cause the piston block 26 and the fixed rod 27 to descend. The fixed rod 27 drives the fixed plate 19 and the ejector rod 17 to descend. The ejector rod 17 pushes the start switch 16. In this way, the heating tube 14 conducts heating. The heating tube 14 heats the air. After reaching the temperature, the gas in the air box 25 will reach the expansion volume at this temperature. The gas pushes the piston block 26, the fixed rod 27, the fixed plate 19 and the ejector rod 17 to rise. The ejector rod 17 is separated from the start switch 16. In this way, the heating tube 14 stops heating.
[0025] Meanwhile, the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
[0026] It should be noted that, in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising a..." does not exclude the presence of additional identical elements in the process, method, article or device comprising said element.
[0027] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present utility model, and the scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. An adsorption type compressed air dryer, comprising a left adsorption drying tower (5) and a right adsorption drying tower (4), characterized in that: An air outlet pipe (8) is fixed between the top of the left adsorption drying tower (5) and the top of the right adsorption drying tower (4). A connecting pipe (6) is fixed inside the air outlet pipe (8). A communicating pipe (7) is fixed between the connecting pipe (6) and the air outlet pipe (8). An air inlet pipe (3) is fixed between the bottom of the left adsorption drying tower (5) and the bottom of the right adsorption drying tower (4). A heating mechanism (2) is provided at the bottom of the air inlet pipe (3). The heating mechanism (2) includes a heating shell (21), a heating pipe (14), an air box (25), a piston pipe (18), a piston block (26), a fixing rod (27), a fixing plate (19), a push rod (17), a start switch (16) and a power cord (15). A ventilation pipe (1) is fixed to the front surface of the heating shell (21).
2. The adsorption type compressed air dryer according to claim 1, characterized in that: The top of the heating shell (21) is fixedly connected to the bottom of the air inlet pipe (3). The right side of the air box (25) is fixedly connected to the inner right side of the heating shell (21). The upper end of the piston pipe (18) is fixedly connected to the right end of the air box (25). The outer side wall of the piston block (26) is slidably connected to the inner side wall of the piston pipe (18).
3. The adsorption type compressed air dryer according to claim 2, characterized in that: The top of the piston block (26) is fixedly connected to the bottom end of the fixing rod (27). The top of the fixing rod (27) is fixedly connected to the bottom of the fixing plate (19). The bottom end of the push rod (17) passes through the fixing plate (19). A fixing block (9) is fixed to the top of the push rod (17). A tension spring (20) is fixed to the bottom of the fixing block (9).
4. The adsorption type compressed air dryer according to claim 3, wherein: The other end of the tension spring (20) is fixedly connected to the top of the fixing plate (19). The heating pipe (14) is fixed inside the heating shell (21). A power cord (15) is fixed to the outer side wall of the heating pipe (14). The other end of the power cord (15) is fixedly connected to the bottom of the start switch (16). An adjusting mechanism (24) is provided on the left side of the piston pipe (18).
5. The adsorption type compressed air dryer according to claim 4, wherein: The adjusting mechanism (24) includes: a screw rod (11), a limiting rod (12), a moving plate (13) and two connecting blocks (23). The two ends of the screw rod (11) are rotatably connected to the two connecting blocks (23). The left end of the connecting block (23) is fixedly connected to the right side of the heating shell (21). The screw rod (11) passes through the moving plate (13) and is threadedly connected to the moving plate (13). The top of the screw rod (11) passes through the upper connecting block (23) and is fixed with a rotating block (10).
6. The adsorption type compressed air dryer according to claim 5, wherein: The two ends of the limiting rod (12) are fixedly connected to the connecting blocks (23). The limiting rod (12) passes through the moving plate (13). A temperature scale (22) is fixed to the outer side wall of the limiting rod (12). The bottom of the start switch (16) is fixedly connected to the bottom of the moving plate (13). The power cord (15) passes through the moving plate (13).
Citation Information
Patent Citations
Adsorption type drying machine
CN216321012U