Rack device and forging equipment
By introducing guide components and support components into the bench device, the problem of easy wear of the guide plate is solved, the stability and accuracy of workpiece conveying is ensured, the service life of the guide plate is extended, maintenance costs are reduced, and production efficiency is improved.
Patent Information
- Application Number
- CN202422108946.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-28
AI Technical Summary
The guide plates of existing benches are susceptible to wear, resulting in poor support effect, affecting the production of high-temperature alloy varieties and the normal operation of fast forging machines.
A bench device is designed, including a guide assembly, a bench body and a support assembly. The guide assembly consists of a mounting plate, a guide plate and a side plate. It adopts a wear-resistant steel plate structure. The support assembly is fixed to the ground through a support block and a pad, which enhances supportability and uses an open positioning pin for easy installation and disassembly.
It improves the stability and accuracy of workpiece conveying, reduces damage and offset of guide plates, extends the service life of guide plates, reduces maintenance costs, and improves production efficiency and equipment service life.
Smart Images

Figure CN223097932U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of forging equipment, and particularly provides a bench device and forging equipment. Background Art
[0002] The production mode of the 45MN quick forging unit is free forging, which consists of one main machine and two 50-ton manipulators. The tools required for free forging of the main machine are placed on the workbench. The movement of the workbench is controlled by two working cylinders, which are divided into horizontal and vertical directions. The workbench for placing the tools required for free forging is supported by the bottom bench. During work, it reciprocates on the bench guide plate. Therefore, once the bench is deformed or the guide plate is worn, resulting in the two sides not being on the same horizontal line and the support effect being poor, it will directly affect the production of high-temperature alloys with high quality and special properties, and even the production of the entire quick forging machine will be seriously affected.
[0003] Correspondingly, there is a need in the art for a new bench device and forging equipment to solve the above technical problems. Summary of the Utility Model
[0004] The utility model aims to solve the above technical problems, that is, to solve the problem that the guide plate of the existing bench is easily worn.
[0005] In a first aspect, the utility model provides a bench device, which includes a guiding component, a bench body and a supporting component, wherein:
[0006] A workpiece conveying space is arranged at the top of the bench body; the conveying direction of the workpiece by the bench body is set as the first direction, and the guiding component is arranged on both sides of the workpiece conveying space along the first direction;
[0007] The guiding component includes a mounting plate, a guide plate and a side plate. The mounting plate is fixedly installed on the top of the bench body; a first mounting position and a second mounting position are arranged on the mounting plate. The first mounting position is arranged on the side of the mounting plate close to the workpiece conveying space, and the second mounting position is arranged on the side of the mounting plate far from the workpiece conveying space; the guide plate is laid on the first mounting position through a connecting piece; the side plate is laid on the second mounting position through the connecting piece;
[0008] The supporting component is arranged at the bottom of the bench body for improving the support of the bench.
[0009] Based on the above settings, the bench device can effectively guide the workpiece transportation by setting a workpiece transportation space at the top of the bench body and arranging guiding components on both sides thereof, ensuring the stability of the workpiece during transportation. The setting of the guiding components makes the workpiece transportation process smoother, reduces damage or deviation caused by unstable transportation, improves the precision of workpiece processing, and through the combined installation of the side plate and the guiding plate, it can play a positioning role for the guiding plate to prevent deviation during use.
[0010] In the preferred technical solution of the above bench device, the connecting piece is an open-type positioning pin.
[0011] Based on the above settings, the connecting piece adopts an open-type positioning pin structure, which is convenient for the quick installation and disassembly of the guiding plate and the side plate. This design not only simplifies the operation process of installation and maintenance, but also reduces the equipment downtime and improves the production efficiency.
[0012] In the preferred technical solution of the above bench device, the guiding plate is of wear-resistant steel plate structure.
[0013] Based on the above settings, the guiding plate adopts a wear-resistant steel plate structure, enhancing the wear resistance of the guiding plate, extending the service life of the guiding plate, reducing the replacement frequency of the guiding plate, thus reducing the maintenance cost, and reducing the downtime caused by the damage of the guiding plate during the production process.
[0014] In the preferred technical solution of the above bench device, the thickness of the side plate is 15mm - 40mm.
[0015] Based on the above settings, the thickness of the side plate is set to 15mm - 40mm. The appropriate thickness range not only improves the anti-deformation ability of the side plate, but also reduces the overall weight of the bench while ensuring the strength, which helps to improve the structural stability of the bench.
[0016] In the preferred technical solution of the above bench device, the width of the guiding plate is set to 220mm - 250mm.
[0017] Based on the above settings, the width of the guiding plate is set to 220mm - 250mm. The moderate width can not only provide sufficient support and guiding functions, but also avoid the problems of material waste and increased installation difficulty caused by too wide a guiding plate, optimizing the material use and production cost.
[0018] In the preferred technical solution of the above bench device, the supporting component includes a backing plate and a supporting block. The supporting block is arranged at both ends of the bottom of the bench body along the workpiece transportation direction; the backing plate is installed at the bottom of the supporting block, and the weight of the bench is supported by contacting the ground through the backing plate.
[0019] Based on the above settings, the support component effectively improves the support of the bench by arranging support blocks at both ends of the bottom of the bench body and installing cushion plates at the bottom of the support blocks. After the cushion plate contacts the ground, it can stably support the weight of the bench, prevent the vibration or displacement of the bench during operation, and ensure the smooth progress of the production process.
[0020] In the preferred technical solution of the above bench device, the support block and the cushion plate are fixed on the bench through the anchor bolts.
[0021] Based on the above settings, the support block and the cushion plate are fixed on the bench through anchor bolts, which enhances the firmness of the support component, avoids the problems of bench instability or deformation caused by the loosening of the support component, and improves the service life and safety of the bench.
[0022] In the preferred technical solution of the above bench device, the bench is of a box-shaped structure.
[0023] Based on the above settings, the bench adopts a box-shaped structure, which enhances the overall rigidity and bending resistance of the bench, enables the bench to withstand a large load without deformation, ensures the stable structural form of the equipment during long-term use, and extends the service life of the equipment.
[0024] In a second aspect, the present utility model provides a forging equipment, and the forging equipment includes the bench device described in any one of the above. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The following describes the preferred embodiments of the present utility model with reference to the drawings. In the drawings:
[0026] Figure 1 shows a schematic structural diagram of a bench device according to an embodiment of the present utility model.
[0027] Reference numerals:
[0028] 1. Bench body; 2. Guide plate; 3. Side plate; 4. Installation plate; 5. Support block; 6. Cushion plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0029] The following describes the preferred embodiments of the present utility model with reference to the drawings. Those skilled in the art should understand that these embodiments are only used to explain the technical principle of the present utility model and are not intended to limit the protection scope of the present utility model. Those skilled in the art can adjust it as needed to adapt to specific application scenarios.
[0030] It should be noted that in the description of the present utility model, the terms indicating the direction or positional relationship such as "middle", "upper", "lower", "left", "right", "inner", "outer", etc. are based on the direction or positional relationship shown in the drawings. This is only for the convenience of description and does not indicate or imply that the structure must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0031] In addition, it should be noted that in the description of the present utility model, unless otherwise clearly specified and defined, the terms "connected", "communicated", "connected" should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0032] First, refer to Figure 1 , as Figure 1 shown, the present utility model provides a bench device, which includes a guiding component, a bench body 1 and a supporting component. Among them: a workpiece conveying space is provided at the top of the bench body 1; it should be noted that the present utility model does not impose any restrictions on the specific structure of the bench body 1, and those skilled in the art can set it according to needs. For example, the bench body 1 can be a square structure, or for another example, the bench body 1 can also be a trapezoidal structure, as long as it is ensured that the bench body 1 can support the equipment. In this preferred embodiment, the bench is a box-shaped structure. The bench adopts a box-shaped structure, which enhances the overall rigidity and bending resistance of the bench, enables the bench to bear a large load without deformation, ensures that the equipment maintains a stable structural form during long-term use, and extends the service life of the equipment.
[0033] The direction in which the bench body 1 conveys the workpiece is set as the first direction, and the guiding components are arranged on both sides of the workpiece conveying space along the first direction; the guiding components include a mounting plate 4, a guiding plate 2 and a side plate 3, and the mounting plate 4 is fixedly mounted on the top of the bench body 1; a first mounting position and a second mounting position are arranged on the mounting plate 4, the first mounting position is arranged on the side of the mounting plate 4 close to the workpiece conveying space, and the second mounting position is arranged on the side of the mounting plate 4 away from the workpiece conveying space; the guiding plate 2 is laid on the first mounting position through a connecting piece; the side plate 3 is laid on the second mounting position through a connecting piece; a supporting component is arranged at the bottom of the bench body 1 for improving the supportability of the bench. Of course, it should be noted that the present utility model does not impose any restrictions on the specific structure of the guiding plate 2, and those skilled in the art can set it according to requirements, as long as it is ensured that the guiding plate 2 can be used for a long time without being damaged. In this preferred embodiment, the guiding plate 2 is of a wear-resistant steel plate structure. The guiding plate 2 being of a wear-resistant steel plate structure enhances the wear resistance of the guiding plate 2, extends the service life of the guiding plate 2, reduces the replacement frequency of the guiding plate 2, thereby reducing the maintenance cost, and reduces the downtime caused by the damage of the guiding plate 2 during the production process.
[0034] In addition, it should be noted that the present utility model does not impose any restrictions on the specific shapes of the mounting plate 4, the guiding plate 2 and the side plate 3, and those skilled in the art can set them according to requirements. For example, the mounting plate 4, the guiding plate 2 and the side plate 3 can be square-shaped, or for another example, the mounting plate 4, the guiding plate 2 and the side plate 3 can also be irregular-shaped, as long as it is ensured that the mounting plate 4, the guiding plate 2 and the side plate 3 can play a good guiding role for the workpiece. In this preferred embodiment, the thickness of the side plate 3 is 15 mm - 40 mm. The thickness of the side plate 3 is set to 15 mm - 40 mm. The appropriate thickness range not only improves the anti-deformation ability of the side plate 3, but also reduces the overall weight of the bench while ensuring the strength, which helps to improve the structural stability of the bench; the width of the guiding plate 2 is set to 220 mm - 250 mm. The width of the guiding plate 2 is set to 220 mm - 250 mm. The moderate width can not only provide sufficient support and guiding functions, but also avoid the problems of material waste and increased installation difficulty caused by the over-wide guiding plate 2, optimizing the material use and production cost.
[0035] By arranging a workpiece conveying space on the top of the bench body 1 and arranging guiding components on both sides thereof, the bench device can effectively guide the conveyance of the workpiece and ensure the stability of the workpiece during the conveyance process. The arrangement of the guiding components makes the workpiece conveyance process smoother, reduces the damage or deviation caused by unstable conveyance, and improves the machining accuracy of the workpiece.
[0036] As a preferred embodiment, the connecting member is an open locating pin. The connecting member adopts the structure of an open locating pin, which facilitates the quick installation and disassembly of the guide plate 2 and the side plate 3. This design not only simplifies the operation process of installation and maintenance, but also reduces the equipment downtime and improves the production efficiency. It should be noted that the present utility model does not impose any restrictions on the specific structure of the connecting member, and those skilled in the art can set it according to their needs. For example, the connecting member can be a fixing bolt, or the connecting member can also be a snap structure, as long as the installation of the guide plate 2 and the side plate 3 is firm enough.
[0037] Furthermore, the support assembly includes a backing plate 6 and a support block 5. The support block 5 is arranged at both ends of the bottom of the bench body 1 along the workpiece conveying direction; a backing plate 6 is installed at the bottom of the support block 5, and the weight of the bench is supported by contacting the ground through the backing plate 6. By arranging the support block 5 at both ends of the bottom of the bench body 1 and installing the backing plate 6 at the bottom of the support block 5, the supportability of the bench is effectively improved. After the backing plate 6 contacts the ground, it can stably support the weight of the bench, prevent the vibration or displacement of the bench during operation, and ensure the smooth progress of the production process. It should be noted that the present utility model does not impose any restrictions on the specific structure of the support block 5, and those skilled in the art can set it according to their needs. For example, the support block 5 can be a long strip structure, or the support block 5 can also be a short block structure, as long as the support block 5 can play a good connecting role between the backing plate 6 and the bench body 1.
[0038] In addition, the present utility model does not impose any restrictions on the specific connection method between the support block 5 and the backing plate 6, and those skilled in the art can set it according to their needs. For example, the support block 5 and the backing plate 6 can be fixed by bolts, or the support block 5 and the backing plate 6 can also be fixed by an integral structure, as long as the connection method between the support block 5 and the backing plate 6 is stable. In this preferred embodiment, the support block 5 and the backing plate 6 are fixed to the bench by anchor bolts. The support block 5 and the backing plate 6 are fixed to the bench by anchor bolts, which enhances the firmness of the support assembly, avoids the problems of bench instability or deformation caused by the loosening of the support assembly, and improves the service life and safety of the bench.
[0039] The present utility model also provides a forging device, and the forging device includes the bench device described above.
[0040] So far, the technical solutions of the present utility model have been described in combination with the optional embodiments shown in the drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present utility model is obviously not limited to these specific embodiments. Without departing from the principle of the present utility model, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will all fall within the protection scope of the present utility model.
Claims
1. A bench device, characterized in that, The bench device includes a guiding component, a bench body, and a supporting component, where: A workpiece conveying space is provided at the top of the bench body; the conveying direction of the bench body for the workpiece is set as the first direction, and the guiding component is arranged on both sides of the workpiece conveying space along the first direction; The guiding component includes a mounting plate, a guide plate, and a side plate. The mounting plate is fixedly installed on the top of the bench body; a first mounting position and a second mounting position are provided on the mounting plate. The first mounting position is arranged on the side of the mounting plate close to the workpiece conveying space, and the second mounting position is arranged on the side of the mounting plate far from the workpiece conveying space; the guide plate is laid on the first mounting position through a connecting piece; the side plate is laid on the second mounting position through the connecting piece; The supporting component is arranged at the bottom of the bench body to improve the support of the bench.
2. The bench device according to claim 1, characterized in that, The connecting piece is an open-type positioning pin.
3. The bench device according to claim 1, characterized in that, The guide plate is of a wear-resistant steel plate structure.
4. The bench device according to claim 1, characterized in that, The thickness of the side plate is 15 mm - 40 mm.
5. The bench device according to claim 1, characterized in that The width of the guide plate is set to 220 mm - 250 mm.
6. The bench device according to claim 1, characterized in that, The supporting component includes a backing plate and a supporting block. The supporting block is arranged at both ends of the bottom of the bench body along the workpiece conveying direction; the backing plate is installed at the bottom of the supporting block, and the weight of the bench is supported by contacting the ground through the backing plate.
7. The bench device according to claim 6, wherein, The supporting block and the backing plate are fixed to the bench through anchor bolts.
8. The bench device according to claim 7, characterized in that, The bench is of a box-type structure.
9. A forging device, characterized in that, The forging equipment includes the bench device according to any one of claims 1 to 8.