Assembling and discharging device for tool with small outside and large inside

Abstract

An assembling and discharging device for a tool with a small outside and a large inside comprises a crimping mechanism and an assembling and discharging mechanism, the crimping mechanism is connected with a support, the support is connected with a guide rail, the crimping mechanism comprises an air cylinder mounting plate, a crimping air cylinder and a crimping plate, the air cylinder mounting plate is connected with the crimping air cylinder, the crimping air cylinder is connected with the crimping plate, and the crimping plate is connected with the crimping air cylinder. The assembling and discharging mechanism comprises a profiling tongue, a discharging device, a rolling wheel train, a front panel and a rear panel, the profiling tongue is connected with the discharging device, the discharging device is connected with the rolling wheel train, and the rolling wheel train is connected with the front panel and the rear panel; according to the utility model, the problem of material scrapping caused by violent assembly can be effectively solved, the durability and the stability of equipment are ensured, the quality of a tool is improved, errors and waste are reduced, and effective arrangement and rapid assembly of components are realized through accurate calculation and layout. The production efficiency can be improved, the labor cost can be reduced, and the quality stability of products can be guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of assembly and discharging, in particular to an assembly and discharging device for an external-small and internal-large tooling. Background Art

[0002] In the prior art, when assembling two kinds of materials, it is necessary to manually place the large internal material flat on the desktop, then put the small external material on the surface of the large internal material, and then assemble the small external material onto the large internal material by manual extrusion, and it is necessary to ensure that the bottom buckle of the small external material is stuck into the edge of the large internal material. This method wastes a great deal of manpower, the work of employees is quite boring, and it is easy to get tired and make mistakes. Moreover, there is a risk of deformation and damage to the large internal material due to violent assembly and pressing for the two kinds of materials, and the efficiency is extremely low during mass production. Content of the Utility Model

[0003] In order to overcome the above-mentioned drawbacks of the prior art, the purpose of the utility model is to provide an assembly and discharging device for an external-small and internal-large tooling.

[0004] The technical solution adopted by the utility model to solve its technical problems is: an assembly and discharging device for an external-small and internal-large tooling, including a crimping mechanism and an assembly and discharging mechanism. The crimping mechanism is connected to a bracket, and the bracket is connected to a guide rail. The crimping mechanism includes a cylinder mounting plate, a crimping cylinder and a crimping plate. The cylinder mounting plate is connected to the crimping cylinder, and the crimping cylinder is connected to the crimping plate. The assembly and discharging mechanism includes a profiling tongue, a discharging device, a rolling wheel system and front and rear panels. The profiling tongue is connected to the discharging device, the discharging device is connected to the rolling wheel system, and the rolling wheel system is connected to the front and rear panels.

[0005] As a further improvement of the utility model: the bracket includes a bottom frame and a cross beam frame. One end of the bottom frame is connected to a sensor, and the cross beam frame is connected to the crimping mechanism.

[0006] As a further improvement of the utility model: the front and rear panels include a front panel and a rear panel, and the rear panel is connected to the bracket.

[0007] As a further improvement of the utility model: the front panel is coaxially connected to the center point through which the material to be crimped passes.

[0008] As a further improvement of the utility model: the material to be crimped includes an external small material and an internal large material, and the external small material is connected to the internal large material.

[0009] As a further improvement of the utility model: the number of both the profiling tongue and the discharging device is four groups. The discharging device is arranged at the four vertices of the front and rear panels, and there are support blocks between the profiling tongues.

[0010] As a further improvement of the present utility model: the number of the support blocks and the rolling wheel systems is four groups.

[0011] As a further improvement of the present utility model: the crimping mechanism and the assembly and discharging mechanism are connected to a belt line, and the belt line is installed and connected to the tooling at an inclination angle of 20 degrees.

[0012] As a further improvement of the present utility model: when the assembly and discharging mechanism moves to the sensor, the system starts to operate, the crimping plate is pressed down by a crimping cylinder, and timing starts when the pressing cylinder extends.

[0013] As a further improvement of the present utility model: when the timing reaches the set value, the crimping cylinder and the assembly and discharging mechanism retract while timing, and when the timing reaches, the assembly and discharging mechanism automatically extends.

[0014] As a further improvement of the present utility model: through the sensors and algorithms built in the device, the position and direction of the tooling can be accurately judged, thus avoiding errors in manual operation.

[0015] As a further improvement of the present utility model: the device can perform assembly and discharging according to a preset program, and can be completed in a short time, greatly improving the efficiency.

[0016] As a further improvement of the present utility model: the device is equipped with a motion sensing system, which can monitor the position and status in real time. Once a problem is found, an alarm will be immediately issued to remind the operator to handle it. In this way, the risk of production efficiency decline caused by human factors can be greatly reduced.

[0017] As a further improvement of the present utility model: the maintenance cost of the device is relatively low, and it does not need to replace parts frequently.

[0018] Compared with the prior art, the beneficial effects of the present utility model are:

[0019] The present utility model solves the problem that the materials are deformed and damaged due to violent assembly during mass production, and realizes the automatic discharging of the materials after assembly; solves the fatigue and low efficiency of employees due to long-term heavy physical assembly during mass production; during mass production, it can effectively solve the problem of material scrapping caused by violent assembly, ensure the durability and stability of the equipment, improve the quality of the tooling, reduce errors and waste, and realize the effective arrangement and rapid assembly of components through precise calculation and layout. It can not only improve production efficiency, reduce labor costs, but also ensure the quality stability of products. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a structural schematic diagram of the present utility model Figure 1 ;

[0021] Figure 2 Structural schematic diagram of the present utility model Figure 2 ;

[0022] Figure 3 Front view structural schematic diagram of the present utility model;

[0023] Figure 4 Bottom view structural schematic diagram of the present utility model;

[0024] Figure 5 Structural schematic diagram of the discharging device of the present utility model;

[0025] Figure 6 Front view structural schematic diagram of the discharging device of the present utility model;

[0026] Figure 7 Cross-sectional structural schematic diagram of the discharging device of the present utility model;

[0027] Figure 8 Structural schematic diagram of the profiling tongue of the present utility model;

[0028] Figure 9 Structural schematic diagram of the material to be crimped of the present utility model;

[0029] Figure 10 Cross-sectional structural schematic diagram of the material to be crimped of the present utility model;

[0030] Figure 11 Schematic diagram of the crimping mechanism of the present utility model;

[0031] In the figure: 1. Crimping mechanism; 2. Assembly discharging mechanism; 3. Bracket; 4. Guide rail; 5. Cylinder mounting plate; 6. Crimping cylinder; 7. Crimping plate; 8. Profiling tongue; 9. Discharging device; 10. Rolling wheel system; 11. Sensor; 12. Front panel; 13. Rear panel; 14. Material to be crimped; 15. External small material; 16. Internal large material; 17. Support block. Specific embodiments

[0032] To make the objectives, technical solutions and advantages of the present utility model clearer, the technical solutions of the present utility model will be clearly and completely described below in conjunction with the specific embodiments of the present utility model and the corresponding drawings. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of the present utility model.

[0033] It should be noted that the terms "comprising" and "having" and any variations thereof in the description, claims and the above-mentioned drawings of the present utility model are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device comprising a series of steps or units does not necessarily have to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products or devices.

[0034] In the description of the present application, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection" and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific situations.

[0035] Now, the present utility model will be further described in conjunction with the accompanying drawings and embodiments: As Figures 1-11 shown, an assembly and discharging device for an external-small and internal-large tooling includes a crimping mechanism 1 and an assembly and discharging mechanism 2. The crimping mechanism 1 is connected to a bracket 3, and the bracket 3 is connected to a guide rail 4. The crimping mechanism 1 includes a cylinder mounting plate 5, a crimping cylinder 6 and a crimping plate 7. The cylinder mounting plate 5 is connected to the crimping cylinder 6, and the crimping cylinder 6 is connected to the crimping plate 7. The assembly and discharging mechanism 2 includes a profiling tongue 8, a discharging device 9, a rolling wheel system 10 and front and rear panels. The profiling tongue 8 is connected to the discharging device 9, the discharging device 9 is connected to the rolling wheel system 10, and the rolling wheel system 10 is connected to the front and rear panels.

[0036] As a preferred embodiment, the bracket 3 includes a chassis and a crossbeam frame. One end of the chassis is connected to a sensor 11, and the crossbeam frame is connected to the crimping mechanism 1.

[0037] As a preferred embodiment, the front and rear panels include a front panel 12 and a rear panel 13, and the rear panel 13 is connected to the bracket 3.

[0038] As a preferred embodiment, the front panel 12 is coaxially connected to the center point through which the material 14 to be crimped passes.

[0039] As a preferred embodiment, the material 14 to be crimped includes an external small material 15 and an internal large material 16, and the external small material 15 is connected to the internal large material 16.

[0040] As a preferred embodiment, the number of both the profiling tongue 8 and the discharging device 9 is four groups. The discharging device 9 is arranged at the four vertices of the front and rear panels, and a support block 17 is provided between the profiling tongues 8.

[0041] As a preferred embodiment, the number of the support blocks 17 and the rolling wheel systems 10 is four groups.

[0042] As a preferred embodiment, the crimping mechanism 1 and the assembling and discharging mechanism 2 are connected to a belt line, and the belt line is installed and connected to the tooling at an inclination angle of 20 degrees.

[0043] As a preferred embodiment, when the assembling and discharging mechanism 2 moves to the sensor 11, the system starts to run, and the crimping plate 7 is pressed down by the crimping cylinder 6, and timing starts when the pressing cylinder 6 extends.

[0044] As a preferred embodiment, when the timing reaches the set value, the crimping cylinder 6 and the assembling and discharging mechanism 2 retract while timing, and when the timing reaches, the assembling and discharging mechanism 2 automatically extends.

[0045] As a preferred embodiment, the bracket 3 is stable and durable, ensuring the smooth operation of the device; the assembling and discharging mechanism 2 is flexibly designed and can achieve precise operations in multiple angles and dimensions.

[0046] As a preferred embodiment, the traditional manual assembly method not only takes time and effort but also affects the assembly accuracy and quality stability due to the fatigue of the operators. Using this device, the assembly time is shortened by 50%, and the product qualification rate is increased by nearly 30%. This improvement significantly improves the production efficiency and product quality and reduces the production cost.

[0047] As a preferred embodiment, the conveyor belt is responsible for transporting the tooling from the previous process to the device; the assembling and discharging mechanism 2 ensures that each tooling can be accurately discharged to the designated position through precise positioning of the tooling; and the control system is responsible for controlling and managing the operation process of the entire device.

[0048] The working principle of the present utility model:

[0049] The present utility model adopts an automatic pressing mechanism to adjust the pressure direction to force the large internal material to squeeze the small external material, so as to ensure that the material can be squeezed and assembled in place with the minimum pressure.

[0050] The present utility model adopts a profiling positioning mechanism to ensure that the pressing force directly acts on the material pressing point, and the material support point and the pressing point are as close as possible in a straight line state, ensuring that the pressure is directly released to the profiling tooling to avoid material damage.

[0051] The present utility model adopts an automatic discharging mechanism to ensure that the pressed material can be directly discharged in place, which can effectively avoid manual repeated handling, reduce manpower waste, and reduce the labor intensity of employees.

[0052] Implementation case one:

[0053] As Figures 1-11 shown, an assembly and discharging device for an outer-small and inner-large tooling includes a crimping mechanism 1 and an assembly and discharging mechanism 2. The crimping mechanism 1 is connected to a bracket 3, and the bracket 3 is connected to a guide rail 4. The crimping mechanism 1 includes a cylinder mounting plate 5, a crimping cylinder 6 and a crimping plate 7. The cylinder mounting plate 5 is connected to the crimping cylinder 6, and the crimping cylinder 6 is connected to the crimping plate 7. The assembly and discharging mechanism 2 includes a profiling tongue 8, a discharging device 9, a rolling wheel system 10 and front and rear panels. The profiling tongue 8 is connected to the discharging device 9, the discharging device 9 is connected to the rolling wheel system 10, and the rolling wheel system 10 is connected to the front and rear panels.

[0054] The bracket 3 includes a chassis and a crossbeam frame. One end of the chassis is connected to a sensor 11, and the crossbeam frame is connected to the crimping mechanism 1. The front and rear panels include a front panel 12 and a rear panel 13. The rear panel 13 is connected to the bracket 3. The front panel 12 is coaxially connected to the center point through which the material 14 to be crimped passes. The material 14 to be crimped includes an outer-small material 15 and an inner-large material 16. The outer-small material 15 is connected to the inner-large material 16. The number of the profiling tongues 8 and the discharging devices 9 is four groups each. The discharging devices 9 are arranged at the four vertices of the front and rear panels. A support block 17 is provided between the profiling tongues 8. The number of the support blocks 17 and the rolling wheel systems 10 is four groups each. The crimping mechanism 1 and the assembly and discharging mechanism 2 are connected to a belt line. The belt line is installed and connected to the tooling at a 20-degree inclination. When the assembly and discharging mechanism 2 moves to the sensor 11, the system starts to run. The crimping plate 7 is pressed down by the crimping cylinder 6. When the pressing cylinder 6 extends, timing starts. When the timing reaches the setting, while the crimping cylinder 6 and the assembly and discharging mechanism 2 retract, timing starts. When the timing reaches, the assembly and discharging mechanism 2 automatically extends.

[0055] A mechanism for assembling and discharging an outer-small and inner-large tooling is developed for crimping materials with inner-large and outer-small shapes and has functions of automatic crimping and automatic discharging. The mechanism consists of a crimping mechanism 1, an assembly and discharging mechanism 2, a bracket 3, a guide rail 4, and a material 14 to be crimped. The mechanism cooperates with an automatic control program to achieve functions of automatic centering (profiling funnel positioning) of the material, automatic crimping, automatic discharging after crimping, and automatic return of the assembly and discharging mechanism 2 to the initial point.

[0056] The working process is as follows: 1) In the initial state of the tooling, it is installed on the belt line at a 20-degree inclination, with the end near the sensor 11 being higher. Under the action of gravity, the assembly and discharging mechanism 2 will slide to the end far from the sensor 11, that is, the front end of the bracket 3 and the guide rail 4, and be positioned there.

[0057] 2) The operator holds the external small material 15 in the left hand and the internal large material 16 in the right hand. First, the external small material 15 is placed into the assembly and discharging mechanism 2, and then the internal large material 16 is placed inside the external small material 15.

[0058] 3) The operator manually pushes the assembly and discharging mechanism 2 forward. When the assembly and discharging mechanism 2 hits the sensors 11 on the bracket 3 and the guide rail 4 forward, the system starts to run at this time, and the operator can let go of the hand to pick up the two materials required for the next crimping.

[0059] 4) After the system starts to run, the crimping cylinder 6 in the crimping mechanism 1 extends, and quickly presses down the crimping plate 7 in the crimping mechanism 1. After the crimping plate 7 is pressed down, it squeezes the internal large material 16 to move downward. Because the external small material 15 has been positioned under the action of the profiling tongue 8 inside the assembly and discharging mechanism 2, the internal large material 16 can only expand the external small material 15 and is finally assembled inside the external small material 15.

[0060] Embodiment 2:

[0061] In this embodiment, as Figures 1-11 shown, an assembly and discharging device for an external small and internal large tooling has the same technical means as the assembly and discharging device in Embodiment 1.

[0062] When the crimping cylinder 6 in the crimping mechanism 1 extends, timing starts. When the timing reaches the set value, the crimping cylinder 6 in the crimping mechanism 1 retracts. At the same time, the discharging device 9 in the assembly and discharging mechanism 2 retracts, and the crimped material 14 will automatically fall under the action of gravity. When the discharging device 9 in the assembly and discharging mechanism 2 retracts, timing starts. When the timing reaches the set value, the discharging device 9 in the assembly and discharging mechanism 2 automatically extends.

[0063] After the crimping cylinder 6 in the crimping mechanism 1 retracts, the assembly and discharging mechanism 2 will slide down along the guide rail 4 on the bracket 3 under the action of gravity and finally be positioned at the front end of the bracket 3 and the guide rail 4, waiting for the operator to re-place the materials.

[0064] In mass production, one set of this mechanism can effectively replace one employee.

[0065] In mass production, it can effectively solve the problem of material scrapping caused by violent assembly.

[0066] The main functions of the present utility model:

[0067] The utility model solves the problems that the materials are deformed and damaged due to violent assembly during mass production, and realizes the automatic discharge of the materials after assembly; it solves the fatigue and low efficiency of employees caused by long-term heavy physical assembly during mass production; during mass production, it can effectively solve the problem of material scrapping caused by violent assembly, ensure the durability and stability of the equipment, improve the quality of the tooling, reduce errors and waste, and realize the effective arrangement and rapid assembly of components through precise calculation and layout. It can not only improve production efficiency, reduce labor costs, but also ensure the quality stability of products.

[0068] In summary, after reading the documents of the utility model, those of ordinary skill in the art can make various corresponding transformation schemes without creative mental labor according to the technical solutions and technical concepts of the utility model, and all of them belong to the scope protected by the utility model.

[0069] In the description of the utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper end face", "lower end face", "top", "bottom", "left", "right", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model, so it cannot be understood as a limitation on the actual use direction of the utility model.

[0070] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it; although the utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or equivalently replace some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be covered by the scope of the claims and the description of the utility model.

Claims

1. An assembly and discharging device for a tooling with a small outer size and a large inner size, characterized in that, It includes a crimping mechanism and an assembly and discharging mechanism. The crimping mechanism is connected to a bracket, and the bracket is connected to a guide rail. The crimping mechanism includes a cylinder mounting plate, a crimping cylinder, and a crimping plate. The cylinder mounting plate is connected to the crimping cylinder, and the crimping cylinder is connected to the crimping plate. The assembly and discharging mechanism includes a profiling tongue, a discharging device, a rolling gear train, and front and rear panels. The profiling tongue is connected to the discharging device, the discharging device is connected to the rolling gear train, and the rolling gear train is connected to the front and rear panels.

2. The assembling and discharging device for the outer-small and inner-large tooling according to claim 1, characterized in that, The bracket includes a chassis and a crossbeam frame. One end of the chassis is connected to a sensor, and the crossbeam frame is connected to the crimping mechanism.

3. The assembly and discharging device for an outer-small and inner-large tooling according to claim 1, wherein, The front and rear panels include a front panel and a rear panel, and the rear panel is connected to the bracket.

4. The assembly and discharging device for an outer-small and inner-large tooling according to claim 3, wherein, The front panel is coaxially connected to the center point through which the material to be crimped passes.

5. The assembling and discharging device for an outer-small and inner-large tooling according to claim 4, wherein, The material to be crimped includes an external small material and an internal large material, and the external small material is connected to the internal large material.

6. The assembly and discharging device for the outer-small and inner-large tooling according to claim 1, wherein, The number of the profiling tongues and the discharging devices is four groups each. The discharging devices are arranged at the four vertices of the front and rear panels, and support blocks are provided between the profiling tongues.

7. The assembling and discharging device for the outer-small and inner-large tooling according to claim 6, wherein, The number of the support blocks and the rolling gear trains is four groups.

8. The assembly and discharging device for a tooling with a small outer and large inner size according to claim 1, characterized in that, The crimping mechanism and the assembly and discharging mechanism are connected to a belt line, and the belt line is installed and connected to the tooling at a 20-degree inclination.

9. The assembly and discharging device for a tooling with a small outer and large inner size according to claim 1, characterized in that, When the assembly and discharging mechanism moves to the sensor, the system starts to run. The crimping plate is pressed down by the crimping cylinder, and timing starts when the pressing cylinder extends.

10. The assembly and discharging device for the outer-small and inner-large tooling according to claim 9, characterized in that, When the timing reaches the set value, the crimping cylinder and the assembly and discharging mechanism retract while timing, and when the timing reaches, the assembly and discharging mechanism automatically extends.

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