Surface grinding machine for flange machining
The flange surface grinding machine facilitates continuous operation and safe, remote flange exchange, addressing efficiency and safety issues in existing machines by automating the loading and unloading process.
Patent Information
- Application Number
- CN202421579787.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-07-04
AI Technical Summary
The existing flange surface grinder needs to be suspended after the grinding is finished, and the finished flange is removed and replaced with a new flange, resulting in low working efficiency and safety hazards.
A surface grinder for flange processing is designed to automatically replace the flange by rotating the placement plate, allowing the next grinding to quickly start after the grinding is finished, and can be replaced far away from the grinding mechanism, reducing manual intervention and improving safety.
It improves the working efficiency of flange polishing, reduces the time for replacing flanges, avoids accidents of grinding mechanisms, and improves safety.
Smart Images

Figure CN223098765U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flanges, in particular to a surface grinding machine for flange processing. Background Technique
[0002] A flange, also known as a flange convex disk or a flange. A flange is a part used for connecting shafts to each other and is used for connecting pipe ends; there are also flanges used at the inlets and outlets of equipment for connecting two pieces of equipment, such as a reducer flange. A flange connection or a flange joint refers to a detachable connection formed by connecting a flange, a gasket, and bolts as a set of combined sealing structures. Pipe flanges refer to the flanges used for piping in pipeline installations, and when used on equipment, they refer to the inlet and outlet flanges of the equipment. After the flange is processed, there will be a lot of burrs and protrusions on its surface, and it needs to be polished.
[0003] The existing surface grinding machine for flanges needs to pause after grinding, remove the ground flange from the grinding machine and replace it with a new one, and it takes a certain amount of time to start the grinding work again, reducing the working efficiency of flange grinding. Moreover, when replacing the flange, the worker needs to be located near the grinding mechanism, which is dangerous during the flange replacement. Content of the Utility Model
[0004] (1) Technical Problem to be Solved
[0005] Aiming at the deficiencies of the prior art, the utility model provides a surface grinding machine for flange processing, which has the advantages that it can quickly start the next flange grinding work after grinding, reduces the time consumed during flange replacement, improves the working efficiency of flange grinding, can replace the flange at a relatively far distance from the grinding mechanism during flange replacement, avoids accidents of the grinding mechanism hurting people, and improves the safety of flange grinding work. It solves the problem that the existing surface grinding machine for flanges needs to pause after grinding, remove the ground flange from the grinding machine and replace it with a new one, takes a certain amount of time to start the grinding work again, reduces the working efficiency of flange grinding, and when replacing the flange, the worker needs to be located near the grinding mechanism, which is dangerous during the flange replacement.
[0006] (2) Technical Solution
[0007] In order to achieve the above object of being able to quickly start the next flange grinding work after the grinding is completed, reducing the time consumed when replacing the flange, improving the work efficiency during flange grinding, being able to replace the flange at a relatively far distance from the grinding mechanism during flange replacement, avoiding accidents of the grinding mechanism hurting people, and improving the safety of the flange grinding work, the present utility model provides the following technical solutions: A surface grinding machine for flange processing, including a base, one end of a rotating shaft is rotatably connected to the top of the base, and the other end of the rotating shaft is fixedly connected to the middle of the bottom of a placement plate. One end of the bottom of the placement plate is fixedly connected to one end of a first telescopic outer tube, the inner wall of the other end of the first telescopic outer tube is sleeved with the outer surface of one end of a first telescopic inner rod, and the other end of the first telescopic inner rod is fixedly connected to the middle of the top of a connecting plate. The bottom of the connecting plate is fixedly connected to one end of a second telescopic outer tube, and the inner wall of the other end of the second telescopic outer tube is sleeved with the outer surface of one end of a second telescopic inner rod.
[0008] One side of the top of the connecting plate is rotatably connected to the inner wall of one end of a connecting rod through a U-shaped frame, the inner wall of the other end of the connecting rod is rotatably connected to the bottom of a sliding frame through a U-shaped frame, and the top of the sliding frame is fixedly connected to the bottom of a fixing claw through a fixing rod.
[0009] One side of the placement plate is fixedly connected to one side of a connecting frame through a fixing block, and the middle inner wall of the connecting frame is slidably connected to the outer surface of the middle of a limiting rod.
[0010] The top of the base is fixedly connected to one side of a grinding mechanism through a fixing frame.
[0011] Preferably, one end of the inner wall of the first telescopic outer tube is fixedly connected to one end of a first spring, and the other end of the first spring is fixedly connected to one end of the first telescopic inner rod.
[0012] Preferably, one end of the inner wall of the second telescopic outer tube is fixedly connected to one end of a second spring, and the other end of the second spring is fixedly connected to one end of the second telescopic inner rod.
[0013] Preferably, the middle inner wall of the sliding frame is slidably connected to the outer surface of the middle of a sliding rod, and one end of the sliding rod is fixedly connected to one side of the bottom of the placement plate through a fixing plate.
[0014] Preferably, the top of the base is fixedly connected to the bottom of a limiting block through a fixing rod, one end of the outer surface of the top of the limiting block is inclined, and the outer surface of the top of the limiting block is slidably connected to the outer surface of one end of the second telescopic inner rod.
[0015] Preferably, the outer surface of one end of the limiting rod is slidably connected to the middle inner wall of a limiting frame, and one side of the limiting frame is fixedly connected to the top of the base through a fixing frame.
[0016] (III) Beneficial effects
[0017] Compared with the prior art, the present utility model provides a surface grinding machine for flange processing, which has the following beneficial effects:
[0018] 1. The surface grinding machine for flange processing rotates the rotating shaft by pushing the placement plate, causing the flange that has been ground at one end of the top of the placement plate to move away from below the grinding mechanism. At the same time, the flange that has not been ground at the other end of the placement plate is conveyed to below the grinding mechanism. This achieves the effect of quickly starting the next flange grinding work after grinding is completed, reducing the time consumed when replacing the flange, and solving the problem of having to pause work after grinding is completed, removing the ground flange from the grinding machine and replacing it with a new flange.
[0019] 2. The surface grinding machine for flange processing can place the next flange to be ground in advance when grinding the flange. After grinding is completed, the next flange grinding work can be quickly started, reducing the time consumed when replacing the flange, improving the work efficiency when grinding the flange. When replacing the flange, it can be replaced at a location farther away from the grinding mechanism, avoiding accidents where the grinding mechanism injures people, improving the safety of the flange grinding work, and having a simple structure and being easy to operate. Description of the Drawings
[0020] Figure 1 It is a three-dimensional schematic diagram of the structure of the present invention;
[0021] Figure 2 It is a front schematic diagram of the structure of the present invention;
[0022] Figure 3 It is a right-side schematic diagram of the structure of the present invention;
[0023] Figure 4 It is a three-dimensional sectional schematic diagram of the structure of the present invention;
[0024] Figure 5 It is a right-side sectional schematic diagram of the structure of the present invention;
[0025] Figure 6 It is a connection schematic diagram of the limit block and the base of the structure of the present invention.
[0026] In the figure: 1 base, 2 rotating shaft, 3 placement plate, 4 first telescopic outer tube, 5 first telescopic inner rod, 6 connecting plate, 7 second telescopic outer tube, 8 second telescopic inner rod, 9 connecting rod, 10 sliding frame, 11 fixed claw, 12 sliding rod, 13 connecting frame, 14 limiting rod, 15 limiting frame, 16 limit block, 17 grinding mechanism, 18 first spring, 19 second spring. Detailed Embodiments
[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0028] Please refer to Figure 1-6 , a surface grinding machine for flange processing, including a base 1. The top of the base 1 is fixedly connected to the bottom of a limiting block 16 through a fixed rod. One end of the outer surface of the top of the limiting block 16 is inclined. The outer surface of the top of the limiting block 16 is slidably connected to the outer surface of one end of a second telescopic inner rod 8. When one end of the second telescopic inner rod 8 slides on the inclined outer surface of one end of the top of the limiting block 16, the limiting block 16 will push the second telescopic inner rod 8 to move upward, driving a connecting plate 6 to move upward. The top of the base 1 is rotatably connected to one end of a rotating shaft 2, and the other end of the rotating shaft 2 is fixedly connected to the middle of the bottom of a placing plate 3. By pushing the placing plate 3, the rotating shaft 2 is rotated, so that the flange that has been ground at one end of the top of the placing plate 3 moves away from below a grinding mechanism 17, and at the same time, the flange that has not been ground at the other end of the placing plate 3 is conveyed to below the grinding mechanism 17. One end of the bottom of the placing plate 3 is fixedly connected to one end of a first telescopic outer tube 4. One end of the inner wall of the first telescopic outer tube 4 is fixedly connected to one end of a first spring 18. The other end of the first spring 18 is fixedly connected to one end of a first telescopic inner rod 5. The thrust of the first spring 18 can push the first telescopic inner rod 5 to extend out of the first telescopic outer tube 4, driving the connecting plate 6 to move downward for resetting. The other end of the inner wall of the first telescopic outer tube 4 is sleeved on the outer surface of one end of the first telescopic inner rod 5. The other end of the first telescopic inner rod 5 is fixedly connected to the middle of the top of the connecting plate 6. The bottom of the connecting plate 6 is fixedly connected to one end of a second telescopic outer tube 7. One end of the inner wall of the second telescopic outer tube 7 is fixedly connected to one end of a second spring 19. The other end of the second spring 19 is fixedly connected to one end of a second telescopic inner rod 8. The setting of the second spring 19 enables the second telescopic inner rod 8 to push the second telescopic outer tube 7 to move upward through the second spring 19. At the same time, after the second telescopic outer tube 7 moves upward to the limit and cannot move further, the second telescopic inner rod 8 can be retracted into the second telescopic outer tube 7. The other end of the inner wall of the second telescopic outer tube 7 is sleeved on the outer surface of one end of the second telescopic inner rod 8.
[0029] One side of the top of the connecting plate 6 is rotatably connected to the inner wall of one end of the connecting rod 9 through a U-shaped frame, and the inner wall of the other end of the connecting rod 9 is rotatably connected to the bottom of the sliding frame 10 through a U-shaped frame. The inner wall of the middle part of the sliding frame 10 is slidably connected to the outer surface of the middle part of the sliding rod 12. One end of the sliding rod 12 is fixedly connected to one side of the bottom of the placing plate 3 through a fixing plate. By sliding the inner wall of the middle part of the sliding frame 10 on the outer surface of the middle part of the sliding rod 12, the moving track of the fixing claw 11 can be fixed, improving the stability of the fixing claw 11 when moving. The top of the sliding frame 10 is fixedly connected to the bottom of the fixing claw 11 through a fixing rod.
[0030] One side of the placing plate 3 is fixedly connected to one side of the connecting frame 13 through a fixing block. The inner wall of the middle part of the connecting frame 13 is slidably connected to the outer surface of the middle part of the limiting rod 14. The outer surface of one end of the limiting rod 14 is slidably connected to the inner wall of the middle part of the limiting frame 15. One side of the limiting frame 15 is fixedly connected to the top of the base 1 through a fixing frame. When the outer surface of one end of the limiting rod 14 slides into the inner wall of the middle part of the limiting frame 15, the limiting rod 14 can cooperate with the limiting frame 15 to fix the angle of the placing plate 3, preventing the placing plate 3 from shifting when the grinding mechanism 17 grinds the flange below, resulting in grinding deviation.
[0031] The top of the base 1 is fixedly connected to one side of the grinding mechanism 17 through a fixing frame.
[0032] The electrical components appearing in this article are all electrically connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device such as a computer for control.
[0033] During use, place the flange to be polished on one end of the inclined outer surface of the top of the placing plate 3 near one end of the top of the limiting block 16, and place the central hole of the flange on the outside of the fixing claw 11. Push the placing plate 3 to make the rotating shaft 2 start to rotate counterclockwise, so that the outer surface of one end of the second telescopic inner rod 8 contacts the inclined outer surface of one end of the top of the limiting block 16. Continuously push the placing plate 3 to make the outer surface of one end of the second telescopic inner rod 8 slide on the inclined outer surface of one end of the limiting block 16, so that the second telescopic inner rod 8 starts to move upward through the limiting block 16, driving the connecting plate 6 to move upward. When the connecting plate 6 moves upward, it will drive the first telescopic inner rod 5 to move upward and gradually insert into the first telescopic outer tube 4, squeezing the first spring 18. At the same time, the upward movement of the connecting plate 6 will push the corresponding three connecting rods 9 to swing. When the three connecting rods 9 swing, they will drive the inner walls of the middle parts of the three sliding frames 10 to slide on the outer surfaces of the middle parts of the three sliding rods 12 respectively, and the distance between the corresponding three fixing claws 11 gradually increases. The three fixing claws 11 cooperate with each other to contact the inner wall of the flange central hole to fix the flange and position the center of the flange. When the fixing claws 11 finish fixing the flange, the corresponding connecting plate 6 will stop moving upward. After the connecting plate 6 stops moving upward, when the outer surface of one end of the second telescopic inner rod 8 slides on the inclined outer surface of one end of the top of the limiting block 16, the other end of the second telescopic inner rod 8 will gradually insert into the second telescopic outer tube 7, squeezing the second spring. Until the outer surface of one end of the second telescopic inner rod 8 slides to the horizontal outer surface of the top of the limiting block 16, continuously push the placing plate 3 to convey the flange to be polished under the grinding mechanism 17. Then insert the outer surface of one end of the limiting rod 14 into the inner wall of the middle part of the limiting frame 15 to limit the position of the placing plate 3. The grinding mechanism 17 starts to work to grind the outer surface of the flange below. At the same time, put the next flange to be polished on the fixing claw 11 far from the grinding mechanism 17. When the grinding mechanism 17 finishes grinding the flange below, pull up the limiting rod 14 to make the outer surface of one end of the limiting rod 14 withdraw from the inner wall of the middle part of the limiting frame 15. Then push the placing plate 3 to rotate counterclockwise again to make the polished flange gradually move away from the grinding mechanism 17. The second telescopic inner rod 8 corresponding to the polished flange disengages from the contact with the limiting block 16. The second spring 19 releases the thrust to push the second telescopic inner rod 8 to extend out of the second telescopic outer tube 7. The first spring 18 releases the thrust to push the first telescopic inner rod 5 to extend out of the first telescopic outer tube 4, driving the connecting plate 6 to move downward for reset. The downward movement of the connecting plate 6 will drive the connecting rod 9 to swing, so that the fixing claw 11 corresponding to the polished flange contacts the fixing of the inner wall of the flange central hole. Continuously rotate the placing plate to rotate the flange to be polished under the grinding mechanism 17 for a new round of grinding, and remove the polished flange and replace it with a new flange.
[0034] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.
[0035] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A surface grinding machine for flange processing, comprising a base (1), characterized in that: The top of the base (1) is rotatably connected to one end of the rotating shaft (2), and the other end of the rotating shaft (2) is fixedly connected to the middle of the bottom of the placing plate (3). One end of the bottom of the placing plate (3) is fixedly connected to one end of the first telescopic outer tube (4). The inner wall of the other end of the first telescopic outer tube (4) is sleeved with the outer surface of one end of the first telescopic inner rod (5). The other end of the first telescopic inner rod (5) is fixedly connected to the middle of the top of the connecting plate (6). The bottom of the connecting plate (6) is fixedly connected to one end of the second telescopic outer tube (7). The inner wall of the other end of the second telescopic outer tube (7) is sleeved with the outer surface of one end of the second telescopic inner rod (8); One side of the top of the connecting plate (6) is rotatably connected to the inner wall of one end of the connecting rod (9) through a U-shaped frame. The inner wall of the other end of the connecting rod (9) is rotatably connected to the bottom of the sliding frame (10) through a U-shaped frame. The top of the sliding frame (10) is fixedly connected to the bottom of the fixing claw (11) through a fixing rod; One side of the placing plate (3) is fixedly connected to one side of the connecting frame (13) through a fixing block. The middle inner wall of the connecting frame (13) is slidably connected to the outer surface of the middle of the limiting rod (14); The top of the base (1) is fixedly connected to one side of the grinding mechanism (17) through a fixing frame.
2. The surface grinding machine for flange processing according to claim 1, characterized in that: One end of the inner wall of the first telescopic outer tube (4) is fixedly connected to one end of the first spring (18). The other end of the first spring (18) is fixedly connected to one end of the first telescopic inner rod (5).
3. The surface grinding machine for flange processing according to claim 1, characterized in that: One end of the inner wall of the second telescopic outer tube (7) is fixedly connected to one end of the second spring (19). The other end of the second spring (19) is fixedly connected to one end of the second telescopic inner rod (8).
4. A surface grinding machine for flange processing according to claim 1, wherein: The middle inner wall of the sliding frame (10) is slidably connected to the outer surface of the middle of the sliding rod (12). One end of the sliding rod (12) is fixedly connected to one side of the bottom of the placing plate (3) through a fixing plate.
5. A surface grinding machine for flange processing according to claim 1, characterized in that: The top of the base (1) is fixedly connected to the bottom of the limiting block (16) through a fixing rod. The outer surface of one end of the top of the limiting block (16) is inclined. The outer surface of the top of the limiting block (16) is slidably connected to the outer surface of one end of the second telescopic inner rod (8).
6. The surface grinding machine for flange processing according to claim 1, wherein: The outer surface of one end of the limiting rod (14) is slidably connected to the middle inner wall of the limiting frame (15). One side of the limiting frame (15) is fixedly connected to the top of the base (1) through a fixing frame.