Positioning device and edge banding machine
The positioning device and edge banding machine control gaps between boards using synchronized belts and cameras, addressing inefficiencies in edge banding processes by reducing material waste and ensuring precise cutting and separation of boards.
Patent Information
- Application Number
- CN202422145226.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-02
AI Technical Summary
In the edge sealing machine, the edge sealing band of the narrow plate parts has a large loss, and the gap is difficult to control due to different feeding speeds, which affects the edge sealing quality and efficiency.
The positioning device and edge sealing machine are adopted, including a support table and a positioning mechanism. The positioning mechanism moves along the Z-axis and X-axis directions. Through the synchronization belt and stroke switch control, the stability and accuracy of the gap are ensured. Combined with the coordinated work of the camera and the cutting mechanism, the precise cutting and separation of the edge sealing belt is achieved.
Reduces waste of edge-sealing belts, improves edge-sealing efficiency and quality, ensures precise cutting and separation of edge-sealing belts, and reduces costs.
Smart Images

Figure CN223099499U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of edge banding equipment, in particular to a positioning device and an edge banding machine. Background Art
[0002] When using an edge banding machine to edge band a single panel, the length of the edge banding tape needs to be greater than the length of the panel to ensure the edge banding quality. Generally, the edge banding tape needs to be 50 mm longer than the panel. For narrow panels (such as 50 mm long), the loss of the edge banding tape is particularly obvious. In terms of efficiency, the interval between the front and rear panels needs to be greater than 500 mm. When making narrow panels, the accumulated interval is large and the efficiency is low. If the panel splicing method is adopted, the consumption of the edge banding tape can be reduced and the feeding times can be reduced, thereby reducing the loss of the edge banding tape. The conventional operation is that multiple panels are closely arranged together and enter the edge banding machine together, and the edge banding tape is attached to at least two panels at the same time, which has strict requirements for the gap between the two panels. For example, if the two panels enter the edge banding machine independently, due to the different feeding speeds, it is difficult to control the gap between the two panels. If the gap is too large, it will cause waste of the edge banding tape. If the gap is too small, it will be difficult to cut the edge banding tape subsequently to separate the two panels. Summary of the Utility Model
[0003] The purpose of the utility model is to overcome the above-mentioned defects or problems in the background art, and provide a positioning device and an edge banding machine.
[0004] To achieve the above purpose, the utility model and its preferred embodiments adopt the following technical solutions, but the embodiments are not limited to the following solutions:
[0005] Solution 1, a positioning device, which is suitable for determining that there is a gap in the X-axis direction between two adjacent panels, including
[0006] A support table, which is provided with a receiving surface, and the receiving surface is suitable for receiving the panel;
[0007] A positioning mechanism, which is provided with a positioning part, the positioning part is suitable for moving along the Z-axis direction and the X-axis direction, the positioning part is suitable for protruding upward from the receiving surface along the Z-axis at the feeding starting point, and at the feeding starting point, it is suitable for being clamped by the adjacent panel to determine the width of the gap; the positioning part is also suitable for being pushed by the subsequent panel and moving along the X-axis direction from the feeding starting point to reach the feeding end point; the positioning part is also suitable for moving downward along the Z-axis to be lower than the receiving surface at the feeding end point, and moving along the X-axis to reset to the feeding starting point.
[0008] Solution 2, based on Solution 1, the number of the positioning mechanisms is at least two, and when one positioning mechanism is at the feeding end point, at least one positioning mechanism is at the feeding starting point.
[0009] Solution 3, based on Solution 1, further includes a synchronous belt, which is installed under the support table. The number of the positioning mechanisms is two, and the two positioning mechanisms are respectively installed on two opposite belts of the synchronous belt, so that when one positioning mechanism is at the feeding starting point, the other positioning mechanism is driven by the synchronous belt and located at the feeding ending point.
[0010] Solution 4, based on Solution 1, the positioning mechanism includes a travel switch, which is adapted to make the positioning part protrude upward along the Z-axis when the positioning part is at the feeding starting point, and make the positioning part move downward along the Z-axis when the positioning part is at the feeding ending point.
[0011] Solution 5, a edge banding machine includes a conveying mechanism, an edge banding mechanism, a trimming mechanism, a cutting mechanism and a positioning device according to any one of Solutions 1 to 4. The conveying mechanism is adapted to convey the board at the feeding ending point.
[0012] The edge banding mechanism is adapted to attach the edge band to two adjacent boards, and the edge band is connected to the other board after crossing the gap from one board; the trimming mechanism is adapted to trim the edge band on the adjacent boards, and the cutting mechanism is adapted to cut the edge band on the adjacent boards.
[0013] Solution 6, based on Solution 5, further includes a camera and a control component;
[0014] The camera is adapted to take pictures to obtain the position of the gap;
[0015] The control component is adapted to control the cutting mechanism to perform a cutting action when the position of the gap corresponds to the position of the cutting mechanism.
[0016] Solution 7, based on Solution 6, further includes a transfer component. The cutting mechanism physically cuts the edge band, and the transfer component is adapted to drive the cutting mechanism to transfer along the X-axis direction and the Y-axis direction so that the cutting mechanism cuts the edge band.
[0017] Solution 8, based on Solution 7, the transfer component includes a first moving component and a second moving component. The first moving component is adapted to move along the X-axis direction, and the second moving component is adapted to move along the Y-axis direction. The first moving component and the second moving component are assembled with each other, and the final output ends of both are connected to the cutting mechanism. The control component controls the moving speed of the first moving component along the X-axis direction to be consistent with the transfer speed of the conveying mechanism.
[0018] Solution 9, based on Solution 6, further includes a sensor, which is adapted to emit a detection signal when sensing the front end of the previous board. The control component is adapted to control the camera to take pictures to obtain the position of the gap when obtaining the detection signal.
[0019] Solution Ten, based on Solution Five, further includes a pre-milling mechanism, which is located on the front side of the edge banding mechanism and is used for cutting the surface layer of the plate.
[0020] Solution Eleven, based on Solution Five or Solution Ten, further includes a polishing mechanism, which is located behind the cutting mechanism and is used for polishing the surface of the plate.
[0021] As can be seen from the above description of the present invention and its preferred embodiments, compared with the prior art, the technical solutions and their preferred embodiments of the present invention have the following beneficial effects due to the following technical means:
[0022] 1. In Solution One and its preferred embodiments, a positioning device is adapted to determine the gap between two adjacent plates in the X-axis direction, including a support table and a positioning mechanism.
[0023] The support table is provided with a receiving surface, and the receiving surface is adapted to receive the plate.
[0024] The positioning mechanism is provided with a positioning part, and the positioning part is adapted to move in the Z-axis direction and the X-axis direction. The positioning part is adapted to protrude upward from the receiving surface along the Z-axis at the feeding starting point and is adapted to be clamped by the adjacent plate at the feeding starting point to determine the width of the gap. The positioning part is also adapted to be pushed by the subsequent plate and move along the X-axis direction from the feeding starting point to reach the feeding end point. Thus, during the movement towards the feeding end point, the subsequent plate, the positioning part, and the previous plate move together to keep the gap as constant as possible. By controlling the gap, the waste caused by attaching the edge banding tape to the plate later can be reduced, and it is also convenient to separate the adjacent plates later. The positioning part is also adapted to move downward along the Z-axis at the feeding end point to be lower than the receiving surface, so that it can move along the X-axis to reset to the feeding starting point without being blocked by the plate, for the gap control of the next group of plates.
[0025] 2. In Solution Two and its preferred embodiments, the number of positioning mechanisms is at least two, and when one positioning mechanism is at the feeding end point, at least one positioning mechanism is at the feeding starting point. By alternately using each positioning mechanism, the efficiency can be improved compared with only one positioning mechanism. This process can be achieved through a control member.
[0026] 3. In Solution Three and its preferred embodiments, the synchronous belt is installed on the support table, and the number of positioning mechanisms is two. The two positioning mechanisms are respectively installed on two opposite belts of the synchronous belt, so that when one positioning mechanism is at the feeding starting point, the other positioning mechanism is driven by the synchronous belt to be at the feeding end point. Compared with only one positioning mechanism, the efficiency can be improved. And by using the synchronous belt to drive the movement of the two positioning mechanisms, the movement distance is controllable and accurate, and it is a physical drive for the positioning part to move along the X-axis to reset to the feeding starting point, which is more cost-saving.
[0027] 4. In Solution 4 and its preferred embodiments, the positioning mechanism includes a travel switch. The travel switch is adapted to make the positioning part protrude upward along the Z-axis when the positioning part is at the feeding starting point, and make the positioning part move downward along the Z-axis when the positioning part is at the feeding ending point. Through the travel switch, automatic control of the movement of the positioning part along the Z-axis direction is achieved, which is simple and convenient.
[0028] 5. In Solution 5 and its preferred embodiments, an edge banding machine includes a conveying mechanism, an edge banding mechanism, a trimming mechanism, a cutting mechanism, and the above-mentioned positioning device. The conveying mechanism is adapted to convey the board at the feeding ending point so that subsequent workstations can perform processing. The edge banding mechanism is adapted to attach an edge band to two adjacent boards. The edge band passes over the gap from one board and is connected to the other board, enabling the two boards to be edge banded together, saving costs. The trimming mechanism is adapted to trim the edge band on adjacent boards to remove the excess edge band. The cutting mechanism is adapted to cut the edge band on adjacent boards to separate the two boards and complete the edge banding. This edge banding machine has the beneficial effects brought by the above-mentioned positioning mechanism.
[0029] 6. In Solution 6 and its preferred embodiments, since the widths of the two boards may not be the same during edge banding, and the distance between the two sets of gaps is not constant according to different feeding speeds, the position of the gap is uncertain, and it may not be possible to perform cutting at the same rhythm.
[0030] In this embodiment, an image is taken by a camera to obtain the position of the gap; the control part is adapted to control the cutting mechanism to cut the edge band when the position of the gap corresponds to the position of the cutting mechanism, so as to make the cutting stable and accurate.
[0031] 7. In Solution 7 and its preferred embodiments, the cutting mechanism physically cuts the edge band, so the cutting mechanism needs to move accordingly. The transfer part is adapted to drive the cutting mechanism to transfer along the X-axis direction and the Y-axis direction so that the cutting mechanism cuts the edge band, thereby achieving cutting, which is simple and convenient. Since the conveying mechanism of the edge banding machine usually cannot stop during operation, otherwise it will affect the attachment of the edge band and result in unqualified edge banding of the product, the cutting mechanism also needs to move along the X-axis direction.
[0032] 8. In Solution 8 and its preferred embodiments, the transfer part includes a first moving part and a second moving part. The first moving part is adapted to move along the X-axis direction, and the second moving part is adapted to move along the Y-axis direction. The first moving part and the second moving part are assembled with each other, and the final output ends of both are connected to the cutting mechanism, thereby realizing the movement of the cutting mechanism.
[0033] The control part controls the speed of the first moving part moving along the X-axis direction to be consistent with the transfer speed of the conveying mechanism, so as to ensure synchronization between the two and prevent collision.
[0034] 9. In Solution Nine and its preferred embodiments, the sensor is adapted to emit a detection signal when it senses the front end of the previous plate member, and the control member is adapted to control the camera to take an image to obtain the position of the gap when it acquires the detection signal, so as to confirm the time of obtaining the position of the gap, which has a lower cost compared to real-time shooting.
[0035] 10. In Solution Ten and its preferred embodiments, the pre-milling mechanism is located on the front side of the edge-sealing mechanism and is used to cut the surface layer of the plate member, so as to facilitate the attachment of the edge-sealing strip.
[0036] 11. In Solution Eleven and its preferred embodiments, a polishing mechanism is further included, which is located behind the cutting mechanism and is used to polish the surface of the plate member to achieve surface cleaning. Description of the Drawings
[0037] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for description in the embodiments. Obviously, the following drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0038] Figure 1 It is a three-dimensional structure of the edge-sealing machine in Embodiment One;
[0039] Figure 2 It is a top view of the edge-sealing machine in Embodiment One;
[0040] Figure 3 It is a working step diagram of the edge-sealing machine in Embodiment One;
[0041] Figure 4 It is a schematic diagram of attaching the edge-sealing strip in Embodiment One;
[0042] Figure 5 It is a three-dimensional view of the positioning device in Embodiment One;
[0043] Figure 6 It is an exploded view of the positioning device in Embodiment One;
[0044] Figure 7 It is a three-dimensional view of the positioning device in a downward-looking state in Embodiment One;
[0045] Figure 8 It is a three-dimensional view of the cutting mechanism in Embodiment One;
[0046] Figure 9 It is a top view of a form of a set of plate members in Embodiment One;
[0047] Figure 10 It is a top view of another form of a set of plate members in Embodiment One;
[0048] Main reference numeral descriptions:
[0049] Support platform 1; receiving surface 11; through hole 12; guide rail 13; synchronous belt 2; positioning mechanism 3; positioning part 31; conveying mechanism 4; pre-milling mechanism 5; edge banding mechanism 6; trimming mechanism 7; front trimming part 71; rear trimming part 72; upper trimming part 73; lower trimming part 74; cutting mechanism 8; camera 9; transfer part 10; first moving part 101; second moving part 102; polishing mechanism 20; plate member 30; edge banding tape 40; Detailed implementation manners
[0050] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are the preferred embodiments of the present invention and should not be regarded as excluding other embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0051] In the claims, the description and the above-mentioned accompanying drawings of the present invention, unless otherwise clearly defined, when using terms such as "first", "second" or "third", etc., are used to distinguish different objects and not to describe a specific order.
[0052] In the claims, the description and the above-mentioned accompanying drawings of the present invention, unless otherwise clearly defined, for orientation terms, when using terms such as "center", "transverse", "longitudinal", "horizontal", "vertical", "top", "bottom", "inner", "outer", "upper", "lower", "front", "rear", "left", "right", "clockwise", "counterclockwise", etc. to indicate the orientation or position relationship, it is based on the orientation and position relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, so it should not be construed as limiting the specific protection scope of the present invention.
[0053] In the claims, the description and the above-mentioned accompanying drawings of the present invention, unless otherwise clearly defined, when using the terms "fixed connection" or "fixedly connected", should be understood in a broad sense, that is, any connection method without displacement relationship and relative rotation relationship between the two, that is, including non-detachable fixed connection, detachable fixed connection, being integrated as one body, and being fixed by other devices or elements.
[0054] In the claims, the description and the above-mentioned accompanying drawings of the present invention, when using terms such as "comprising", "having" and their variants, are intended to mean "including but not limited to".
[0055] Refer to Figures 1 - 8, An edge banding machine, comprising a positioning device, a conveying mechanism 4, and a pre-milling mechanism 5, an edge banding mechanism 6, a trimming mechanism 7, a cutting mechanism 8, and a polishing mechanism 20 arranged in sequence along the X-axis.
[0056] The positioning device includes a support table 1, a positioning mechanism 3, and a synchronous belt 2.
[0057] Reference Figures 5 - 7 , The support table 1 is provided with a receiving surface 11 and through holes 12. The receiving surface 11 is adapted to receive the plate member 30; the number of through holes 12 is two, and the two through holes 12 are arranged at intervals in the Y-axis direction, penetrate the receiving surface 11 in the Z-axis direction, and the through holes 12 extend in the X-axis direction. The support table 1 is also provided with two guide rails 13 extending in the X-axis direction. Among them, the X-axis direction is Figure 2 the left-right direction in
[0058] Reference Figure 1 , The positioning mechanism 3 is located on the left side of the conveying mechanism 4. The positioning mechanism 3 can determine that there is a gap in the X-axis direction between two adjacent plate members 30 to prevent waste caused by too large a gap when attaching the edge band 40 to the adjacent plate members 30 subsequently. The positioning mechanism 3 can be a lifting motor, and the output end of the lifting motor forms a positioning portion 31. The positioning mechanism 3 can also be a cylinder to achieve corresponding actions.
[0059] Reference Figure 5 , The positioning portion 31 is adapted to move in the Z-axis direction and the X-axis direction. The positioning portion 31 is adapted to protrude upward from the receiving surface 11 in the Z-axis direction at the feeding starting point and be clamped by the adjacent plate member 30 at the feeding starting point to determine the width of the gap; the positioning portion 31 is also adapted to be pushed by the latter plate member 30 (the plate member 30 farther from the conveying mechanism 4), and move in the X-axis direction from the feeding starting point to reach the feeding end point, so that the plate member 30 is driven by the conveying mechanism 4 to the rear working station; the positioning portion 31 is also adapted to move downward in the Z-axis direction to be lower than the receiving surface 11 at the feeding end point and move back to the feeding starting point in the X-axis direction. The advancement of the latter plate member 30 can be achieved manually or mechanically.
[0060] The number of positioning mechanisms 3 is at least two, and when one positioning mechanism 3 reaches the feeding end point, at least one positioning mechanism 3 is located at the feeding starting point. Preferably in this embodiment, the synchronous belt 2 is installed on the lower surface of the support table 1 and is adapted to drive along the X-axis direction. The number of positioning mechanisms 3 is two, and the two positioning mechanisms 3 are respectively arranged corresponding to the through holes 12, so that the positioning parts 31 can extend out or dive into the through holes 12. The two positioning mechanisms 3 are respectively slidably connected to the two guide rails 13 to achieve the guiding function when the positioning mechanisms 3 slide. The two positioning mechanisms 3 are respectively installed on two opposite belts of the synchronous belt 2, so that when one positioning mechanism 3 is at the feeding starting point, the other positioning mechanism 3 is driven by the synchronous belt 2 and is located at the feeding end point. In this embodiment, the telescoping of the positioning part 31 along the Z-axis direction can be controlled by a travel switch. The travel switch is adapted to make the positioning part 31 protrude upward along the Z-axis when the positioning part 31 is at the feeding starting point, and make the positioning part 31 move downward along the Z-axis when the positioning part 31 is at the feeding end point. There can be two such travel switches to trigger respectively at the feeding starting point and the feeding end point, or one can be set. This travel switch is a two-way travel switch, and this travel switch can be triggered mechanically, by a control signal, by being powered on, by a sensor, etc., which is not limited herein.
[0061] Reference Figure 1 , The conveying mechanism 4 is adapted to convey the plate member 30 located at the feeding end point. In this embodiment, two plate members 30 are conveyed as a group. There is a gap in the X-axis direction between two adjacent plate members 30.
[0062] Reference Figure 1 , The pre-milling mechanism 5 is used to cut the surface layer of the plate member 30 to facilitate the edge banding mechanism 6 to attach the edge band 40 to the plate 30.
[0063] Reference Figure 1 , The edge banding mechanism 6 is adapted to attach the edge band 40 to two adjacent plate members 30, and the edge band 40 is connected to another plate member 30 after crossing the gap from one plate member 30.
[0064] Reference Figure 1 , The edge trimming mechanism 7 is adapted to trim the edge band 40 on the adjacent plate members 30. The edge trimming mechanism 7 includes a front edge trimming member 71, a rear edge trimming member 72, an upper edge trimming member 73 and a lower edge trimming member 74, which respectively cut off the edge band 40 that exceeds the ends of the two plates 30.
[0065] Reference Figure 1 , The cutting mechanism 8 is adapted to cut the edge band 40 on the adjacent plate members 30, so that the two plate members 30 are no longer connected to each other through the edge band 40, making them independent and completing the edge banding. The cutting mechanism 8 physically cuts the edge band 40. The cutting mechanism 8 includes a rotating motor and a saw blade, and the rotating motor is adapted to drive the saw blade to rotate. In other embodiments, other methods can also be used, such as laser cutting, etc. The physical cutting method has a lower cost.
[0066] Reference Figure 8 , the camera 9 is adapted to capture an image to obtain the position of the gap. In this embodiment, the position of the gap can be determined by the distance from the foremost end of the previous plate member 30 (the plate member 30 near the right end) to the middle of the gap.
[0067] Reference Figure 8 , the transfer member 10 is adapted to drive the cutting mechanism 8 to transfer along the X-axis direction and the Y-axis direction so that the cutting mechanism 8 cuts the edge band 40; the transfer member 10 includes a first moving member 101 and a second moving member 102. The first moving member 101 is adapted to move along the X-axis direction, and the second moving member 102 is adapted to move along the Y-axis direction. The first moving member 101 and the second moving member 102 are assembled with each other, and the final output ends of the two are connected to the cutting mechanism 8, so as to drive the cutting mechanism 8 to move along the X-axis direction and the Y-axis direction. It can be that the second transfer member 102 is installed on the first transfer member 101, and the output end of the second transfer member 102 is connected to the cutting mechanism 8, or the first transfer member 101 is installed on the second transfer member 102, and the output end of the first transfer member 101 is connected to the cutting mechanism 8.
[0068] The sensor (not shown in the figure) is adapted to emit a detection signal when sensing the front end of the previous plate member 30, and the control member is adapted to control the camera 9 to capture an image to obtain the position of the gap when obtaining the detection signal. The control member is adapted to control the transfer member 10 to drive the cutting mechanism 8 to transfer to cut the edge band 40 when the position of the gap corresponds to the position of the cutting mechanism 8. In the above description, the position of the gap can be determined by the distance from the foremost end of the previous plate member 30 to the middle of the gap. Since the saw blade of the cutting mechanism 8 has a thickness, the edge band 40 on both sides of the middle of the gap can be cut off, so as to cut off the edge band 40 at the gap. The control member controls the speed of the first moving member 101 moving along the X-axis direction to be consistent with the transfer speed of the conveying mechanism 4. During the cutting process, the first moving member 101 and the second moving member 102 cooperate together so that the cutting mechanism 8 moves along the X-axis direction and also moves along the Y-axis direction while moving along the X-axis direction. To determine that the position of the gap corresponds to the position of the cutting mechanism 8, it can be determined according to the distance between the gap and the cutting mechanism 8 and the transfer time of the conveying mechanism 4 (the transfer speed of the conveying mechanism 4 is constant).
[0069] Reference Figure 1 , the polishing mechanism 20 is located behind the cutting mechanism 8 and is used for polishing the surface of the plate member 30.
[0070] Reference Figure 1 、 Figure 2 and Figure 4 、 Figure 5, during use, a positioning mechanism 3 is located at the starting point of feeding, and its positioning portion 31 protrudes from the receiving surface 11. Another positioning mechanism 3 is located at the ending point of feeding, and its positioning portion 31 is lower than the receiving surface 11. Place two plate members 30 on the receiving surface 11, and clamp the positioning portion 31 at the starting point of feeding between the two plate members 30. After clamping, push the latter plate member 30, so that the latter plate member 30 drives the positioning portion 31 at the starting point of feeding and the former plate member 30 to move together towards the conveying mechanism 4 until reaching the ending point of feeding. The positioning portion 31 moves downward to be below the receiving surface 11, and the two plate members 30 will be conveyed together by the conveying mechanism 4. During this process, the positioning mechanism 3 at the ending point of feeding is driven by the synchronous belt 2 to move towards the starting point of feeding. When reaching the starting point of feeding, the positioning portion 31 extends out of the receiving surface 11.
[0071] When the plate member 30 is conveyed by the conveying mechanism 4, it successively passes through a pre-milling mechanism 5, an edge banding mechanism 6, a cutting mechanism 8, and a polishing mechanism 20. The pre-milling mechanism 5 is used to cut the surface layer of the plate member 30. The edge banding mechanism 6 is adapted to attach an edge band 40 to two adjacent plate members 30. The edge band 40 is connected from one plate member 30 across the gap to the other plate member 30. The edge trimming mechanism 7 is adapted to trim the edge band 40 on the adjacent plate members 30.
[0072] The sensor is adapted to emit a detection signal when sensing the front end of the former plate member 30. The control member is adapted to, when obtaining the detection signal, control the camera 9 to take an image to obtain the position of the gap. When the position of the gap corresponds to the position of the cutting mechanism 8, the control member enables the first moving member 101 and the second moving member 102 to cooperate together, so that while the cutting mechanism 8 moves along the X-axis direction, it also moves along the Y-axis direction to cut the edge band 40 on the adjacent plate members 30 during transportation to make them independent.
[0073] The polishing mechanism 20 is located behind the cutting mechanism 8 and is used to polish the surface of the plate member 30, and the edge banding is completed.
[0074] Compared with the prior art, the present embodiment has the following beneficial effects:
[0075] In an exemplary embodiment, a positioning device is adapted to determine that there is a gap in the X-axis direction between two adjacent plate members 30, and includes a support table 1 and a positioning mechanism 3.
[0076] The support table 1 is provided with a receiving surface 11, and the receiving surface 11 is adapted to receive the plate member 30;
[0077] The positioning mechanism 3 is provided with a positioning part 31. The positioning part 31 is adapted to move along the Z-axis direction and the X-axis direction. The positioning part 31 is adapted to protrude upward from the receiving surface 11 along the Z-axis at the feeding starting point, and is adapted to be clamped by the adjacent plate 30 at the feeding starting point to determine the width of the gap. The positioning part 31 is also adapted to be pushed by the subsequent plate 30 and move along the X-axis direction from the feeding starting point to reach the feeding end point. Thus, during the movement towards the feeding end point, the subsequent plate 30, the positioning part 31, and the previous plate 30 move together to keep the gap as unchanged as possible. By controlling the gap, the waste caused by subsequent attaching of the edge band 40 to the plate 30 can be reduced, and thus it is also convenient to separate the adjacent plates 30 subsequently. The positioning part 31 is also adapted to move downward along the Z-axis at the feeding end point to be lower than the receiving surface 11, so that it can move along the X-axis to reset to the feeding starting point without being blocked by the plate 30, for the gap control of the next group of plates 30.
[0078] In an exemplary embodiment, the number of the positioning mechanisms 3 is at least two. When one positioning mechanism 3 is at the feeding end point, at least one positioning mechanism 3 is at the feeding starting point. By alternately using each positioning mechanism 3, compared with only one positioning mechanism 3, the efficiency can be improved. This process can be achieved through a control member.
[0079] In an exemplary embodiment, the synchronous belt 2 is installed on the support table 1. The number of the positioning mechanisms 3 is two. The two positioning mechanisms 3 are respectively installed on two opposite belts of the synchronous belt 2, so that when one positioning mechanism 3 is at the feeding starting point, the other positioning mechanism 3 is driven by the synchronous belt 2 and is at the feeding end point. Compared with only one positioning mechanism 3, the efficiency can be improved. By driving the movement of the two positioning mechanisms 3 through the synchronous belt 2, the movement distance is controllable and accurate, and it is a physical drive for the positioning part 31 to move along the X-axis to reset to the feeding starting point, which is more cost-saving.
[0080] In an exemplary embodiment, the positioning mechanism 3 includes a travel switch. The travel switch is adapted to make the positioning part 31 protrude upward along the Z-axis when the positioning part 31 is at the feeding starting point, and make the positioning part 31 move downward along the Z-axis when the positioning part 31 is at the feeding end point. Through the travel switch, the automatic control of the movement of the positioning part 31 along the Z-axis direction is realized, which is simple and convenient.
[0081] In an exemplary embodiment, an edge banding machine includes a conveying mechanism 4, an edge banding mechanism 6, a trimming mechanism 7, a cutting mechanism 8, and the above-mentioned positioning mechanism 3. The conveying mechanism 4 is adapted to convey a plate member 30 located at the feeding end, so that subsequent workstations can perform processing. The edge banding mechanism 6 is adapted to attach an edge band 40 to two adjacent plate members 30. The edge band 40 passes over a gap from one plate member 30 and is connected to the other plate member 30, so that the two plate members 30 are edge-banded together, saving costs. The trimming mechanism 7 is adapted to trim the edge band 40 on the adjacent plate members 30 and remove the excess edge band 40. The cutting mechanism 8 is adapted to cut the edge band 40 on the adjacent plate members 30 to separate the two plate members 30 and complete the edge banding. This edge banding machine has the beneficial effects brought by the above-mentioned positioning mechanism 3.
[0082] In an exemplary embodiment, since the widths of the two plate members 30 may be inconsistent during edge banding (such as Figure 9 , Figure 10 ), and according to the different feeding speeds, the distance between the two sets of gaps (taking two plate members 30 as a group) is not constant either. This results in the position of the gap being uncertain and may not be able to be cut at the same rhythm.
[0083] In this embodiment, a camera 9 is used to capture an image to obtain the position of the gap; the control member is adapted to control the cutting mechanism 8 to cut the edge band 40 when the position of the gap corresponds to the position of the cutting mechanism 8, so as to make the cutting stable and accurate.
[0084] In an exemplary embodiment, the cutting mechanism 8 physically cuts the edge band 40. Therefore, the cutting mechanism 8 needs to move accordingly. The transfer member 10 is adapted to drive the cutting mechanism 8 to be transferred along the X-axis direction and the Y-axis direction so that the cutting mechanism 8 cuts the edge band 40, thereby realizing cutting, which is simple and convenient. Since the conveying mechanism 4 of the edge banding machine usually cannot stop during operation, otherwise it will affect the attachment of the edge band 40 and cause the edge banding of the product to be unqualified. Therefore, the cutting mechanism 8 also needs to move along the X-axis direction.
[0085] In an exemplary embodiment, the transfer member 10 includes a first moving member 101 and a second moving member 102. The first moving member 101 is adapted to move along the X-axis direction, and the second moving member 102 is adapted to move along the Y-axis direction. The first moving member 101 and the second moving member 102 are assembled with each other, and the final output ends of both are connected to the cutting mechanism 8, thereby realizing the movement of the cutting mechanism 8.
[0086] The control member controls the speed of the first moving member 101 moving along the X-axis direction to be consistent with the transfer speed of the conveying mechanism 4, so as to ensure synchronization between the two and prevent collision.
[0087] In an exemplary embodiment, the sensor is adapted to emit a detection signal when it senses the front end of the previous panel 30. The control member is adapted to control the camera 9 to capture an image to obtain the position of the gap when it acquires the detection signal, so as to confirm the time of obtaining the position of the gap, which has a lower cost compared with real-time shooting.
[0088] In an exemplary embodiment, a pre-milling mechanism 5 is further included. The pre-milling mechanism 5 is located on the front side of the edge banding mechanism 6 and is used for cutting the surface layer of the panel 30, so as to facilitate the attachment of the edge band 40.
[0089] In an exemplary embodiment, a polishing mechanism 20 is further included. It is located behind the cutting mechanism 8 and is used for polishing the surface of the panel 30 to achieve surface cleaning.
[0090] The descriptions of the above specification and embodiments are used to explain the protection scope of the present invention, but do not constitute a limitation on the protection scope of the present invention. Through the inspiration of the present invention or the above embodiments, those of ordinary skill in the art, combining common general knowledge, ordinary technical knowledge in this field and / or the prior art, through logical analysis, reasoning or limited experiments, can obtain modifications, equivalent replacements or other improvements to the embodiments of the present invention or some of its technical features, which should all be included within the protection scope of the present invention.
Claims
1. A positioning device, which is adapted to determine that there is a gap in the X-axis direction between two adjacent plate members (30), and is characterized in that: including a support table (1) provided with a receiving surface (11), and the receiving surface (11) is adapted to receive the plate member (30); a positioning mechanism (3) provided with a positioning portion (31), the positioning portion (31) is adapted to move along the Z-axis direction and the X-axis direction, the positioning portion (31) is adapted to protrude upward from the receiving surface (11) along the Z-axis at the feeding starting point, and at the feeding starting point, it is adapted to be clamped by an adjacent plate member (30) to determine the width of the gap; the positioning portion (31) is further adapted to be pushed by a subsequent plate member (30) and move along the X-axis direction from the feeding starting point to reach the feeding end point; the positioning portion (31) is further adapted to move downward along the Z-axis to be lower than the receiving surface (11) and move along the X-axis to reset to the feeding starting point at the feeding end point.
2. The positioning device according to claim 1, wherein: The number of the positioning mechanisms (3) is at least two, and when one positioning mechanism (3) is at the feeding end point, at least one positioning mechanism (3) is at the feeding starting point.
3. A positioning device according to claim 1, characterized in that: It further includes a synchronous belt (2), the synchronous belt (2) is installed below the support table (1), the number of the positioning mechanisms (3) is two, and the two positioning mechanisms (3) are respectively installed on two opposite belts of the synchronous belt (2), so that when one positioning mechanism (3) is at the feeding starting point, the other positioning mechanism (3) is driven by the synchronous belt (2) to be at the feeding end point.
4. A positioning device according to claim 1, characterized in that: The positioning mechanism (3) includes a travel switch, and the travel switch is adapted to make the positioning portion (31) protrude upward along the Z-axis when the positioning portion (31) is at the feeding starting point, and make the positioning portion (31) move downward along the Z-axis when the positioning portion (31) is at the feeding end point.
5. An edge banding machine, characterized in that: It includes a conveying mechanism (4), an edge banding mechanism (6), a trimming mechanism (7), a cutting mechanism (8) and a positioning device according to any one of claims 1-4, the conveying mechanism (4) is adapted to convey the plate member (30) at the feeding end point, the edge banding mechanism (6) is adapted to attach an edge band (40) to two adjacent plate members (30), and the edge band (40) is connected to another plate member (30) after crossing the gap from one plate member (30); the trimming mechanism (7) is adapted to trim the edge band (40) on the adjacent plate members (30), and the cutting mechanism (8) is adapted to cut the edge band (40) on the adjacent plate members (30).
6. A edge banding machine according to claim 5, characterized in that: It further includes a camera (9) and a control member; the camera (9) is adapted to take images to obtain the position of the gap; the control member is adapted to control the cutting mechanism (8) to perform a cutting action when the position of the gap corresponds to the position of the cutting mechanism (8).
7. A edge banding machine according to claim 6, characterized in that: It further includes a transfer member (10), the cutting mechanism (8) physically cuts the edge band (40), and the transfer member (10) is adapted to drive the cutting mechanism (8) to be transferred along the X-axis direction and the Y-axis direction so that the cutting mechanism (8) cuts the edge band (40).
8. A edge banding machine according to claim 7, characterized in that: The transfer member (10) includes a first moving member (101) and a second moving member (102). The first moving member (101) is adapted to move along the X-axis direction, and the second moving member (102) is adapted to move along the Y-axis direction. The first moving member (101) and the second moving member (102) are assembled with each other, and the final output ends of the two are connected to the cutting mechanism (8). The control member controls the speed of the first moving member (101) moving along the X-axis direction to be consistent with the transfer speed of the conveying mechanism (4).
9. A edge banding machine according to claim 6, characterized in that: It further includes a sensor, which is adapted to emit a detection signal when sensing the front end of the previous plate member (30). The control member is adapted to control the camera (9) to take an image to obtain the position of the gap when acquiring the detection signal.
10. A edge banding machine according to claim 5, characterized in that: It further includes a pre-milling mechanism (5), which is located on the front side of the edge banding mechanism (6) and is used for cutting the surface layer of the plate member (30).
11. A edge banding machine according to claim 5 or 10, characterized in that: It further includes a polishing mechanism (20), which is located behind the cutting mechanism (8) and is used for polishing the surface of the plate member (30).