Lap joint hot melting device for SBS waterproof coiled materials

The SBS waterproof membrane hot melt device addresses the inefficiencies and safety concerns of liquefied gas methods by using a PTC heat plate with controlled heating and adjustable rollers, ensuring safe and efficient membrane fusion.

CN223099983UActive Publication Date: 2025-07-15THE FIRST COMPARY OF CHINA EIGHTH ENG BUREAU LTD
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Patent Information

Application Number
CN202422270885.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-07-15
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

The existing hot melt construction method of SBS waterproof coil material uses liquefied gas to heat, which has problems such as poor safety, non-energy-saving and environmentally friendly, and large device volume.

Method used

The overlapping hot melt device powered by PTC heating plate and battery powered by battery, combined with a temperature sensor and a thermostat, the device movement and the limit of the coil are achieved through the rollers and press rollers on the shell. The device is manually pushed during the heating process to ensure uniformity, and the shell uses high-temperature resistant insulation materials to reduce safety risks.

Benefits of technology

A heating device with a smaller volume and high safety is realized, which meets the heating needs of waterproof coils within different temperature ranges, and improves the safety and portability of construction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hot melting device for lap joint of SBS (styrene butadiene styrene) waterproof coiled materials, which belongs to the technical field of waterproof construction equipment, and adopts the technical scheme that the hot melting device for lap joint of the SBS waterproof coiled materials is characterized by comprising a shell, a PTC (positive temperature coefficient) heating plate is arranged on one side of the shell, a battery electrically connected with the PTC heating plate is arranged in the shell, and the PTC heating plate is connected with the battery. And a control switch is connected in series between the PTC heating plate and the power supply. The waterproof roll heating device has the advantages that the waterproof roll is heated through the PTC heating plate, and compared with a liquefied gas heating device, the waterproof roll heating device is relatively small in size and high in safety.
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Description

Technical Field

[0001] The utility model belongs to the technical field of waterproof construction equipment, and particularly relates to a hot-melt device for overlapping SBS waterproof coiled materials. Background Art

[0002] SBS waterproofing membrane is a building waterproofing material made of polyester felt or glass fiber felt as the base, (styrene, butadiene, styrene thermoplastic elastomer) as the modifier, and covered with isolation materials on both sides. It is suitable for waterproofing of underground waterproofing projects, protective projects, tunnels, subways, roads, bridges and other buildings in industrial and civil buildings. The comprehensive performance of the membrane is excellent, especially the elongation and anti-aging performance are very good. According to the needs of the region and users, the product can maintain a good working condition in the range of -18 ℃— 105 ℃. The existing hot-melt construction method of SBS waterproofing membrane is generally to place the membrane in a predetermined position and heat the waterproofing membrane with liquefied gas. The use of liquefied gas device to melt the membrane has poor safety, is not energy-saving and environmentally friendly, and the device is large and not portable. Utility Model Content

[0003] The utility model aims to provide a hot-melt device for overlapping SBS waterproofing coiled materials.

[0004] The utility model is realized through the following measures: a hot-melt device for overlapping SBS waterproof coiled materials, characterized in that it comprises a shell, a PTC heating plate is arranged on one side of the shell, a battery electrically connected to the PTC heating plate is arranged inside the shell, and a control switch is connected in series between the PTC heating plate and the power supply.

[0005] Furthermore, a plurality of rollers are rotatably arranged below the housing. The rollers can facilitate the device to move along the ground. The rollers are elongated cylinders to ensure the stability of movement.

[0006] Furthermore, the housing is symmetrically provided with screws, a spring is sleeved on the screws, an adjusting member is sleeved on the screws and located above the spring, a pressure roller is rotatably provided on the end surface of the adjusting member facing the PTC heating plate, and the two pressure rollers are located on both sides above the PTC heating plate. The pressure rollers can limit the waterproof coiled material to prevent it from detaching from the PTC heating plate. The height of the pressure roller can be controlled by adjusting the nut.

[0007] Furthermore, a handle is fixedly provided on the shell.

[0008] Furthermore, a temperature sensor for detecting the temperature of the PTC heating plate is arranged on the shell.

[0009] Furthermore, heat dissipation holes are provided on the shell.

[0010] Further, the housing and the handle are made of heat-resistant, insulating, and heat-insulating materials, such as insulating wood and ceramic fiber.

[0011] Further, the housing is manufactured by an integrated molding technology and made of a single piece of material without seams or laps. It is drop-resistant and collision-resistant, capable of preventing damage to the core device when the body is squeezed or collided by external objects, and reducing safety risks.

[0012] Working principle:

[0013] Place the waterproof coiled material on the PTC heating plate, then adjust the nut to control the gap between the pressure roller and the waterproof coiled material. Start the switch, and the PTC heating plate heats the waterproof coiled material. During the heating process, hold the handle and push the device back and forth to ensure the uniformity of heating.

[0014] The beneficial effects brought by the technical solution provided by the embodiment of the present utility model are as follows: By heating the waterproof coiled material with a PTC heating plate, compared with a liquefied gas heating device, it has a relatively small volume and high safety. Brief description of the drawings

[0015] In order to more clearly illustrate the technical solution of the present utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the following listed drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0016] Figure 1 is the overall structural schematic diagram of the embodiment of the present utility model;

[0017] Figure 2 is Figure 1 the partial enlarged view of part A in

[0018] Figure 3 is the bottom structural schematic diagram of the housing in the embodiment of the present utility model;

[0019] Figure 4 is the principle block diagram of the embodiment of the present utility model.

[0020] In the drawings, the list of components represented by each reference numeral is as follows: 1. Housing; 2. PTC heating plate; 3. Screw; 4. Spring; 5. Adjusting member; 6. Pressure roller; 7. Temperature sensor; 8. Switch; 9. Temperature controller; 10. Handle; 11. Roller; 101. Heat dissipation hole; 102. Bottom plate; 103. Upper horizontal plate; 104. Lower horizontal plate; 105. Intermediate vertical plate; 106. Right-angle side plate; 107. Mounting plate; 301. Nut; 501. Bearing. Detailed implementation manners

[0021] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail in combination with the embodiments below. Of course, the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0022] See also Figures 1 - 4 A hot-melt device for overlapping SBS waterproof membranes is characterized in that it includes a shell 1, a PTC heating plate 2 is arranged on one side of the shell, a battery electrically connected to the PTC heating plate 2 is arranged inside the shell 1, and a control switch 8 is connected in series between the PTC heating plate 2 and the power supply.

[0023] A plurality of rollers 11 are rotatably arranged below the housing 1. The rollers 11 can facilitate the device to move along the ground. The rollers 11 are elongated cylinders to ensure the stability of movement.

[0024] The housing 1 is symmetrically provided with a screw rod 3, a spring 4 is sleeved on the screw rod 3, an adjusting member 5 is sleeved on the screw rod 3 and located above the spring 4, a pressing roller 6 is rotatably provided on the end surface of the adjusting member 5 facing the PTC heating plate 2, and two pressing rollers 6 are located on both sides above the PTC heating plate 2. The pressing roller 6 can limit the waterproof coiled material to prevent it from being separated from the PTC heating plate 2. The height of the pressing roller 6 can be controlled by adjusting the nut 301. The pressing roller 6 is rotatably provided on the adjusting member 5 through the bearing 501.

[0025] A handle 10 is fixedly disposed on the housing 1 .

[0026] The housing 1 is provided with a temperature sensor 7 for detecting the temperature of the PTC heating plate 2 .

[0027] The housing 1 is provided with heat dissipation holes 101 .

[0028] The housing 1 and the handle 10 are made of high temperature resistant insulating and heat insulating materials, such as insulating wood and ceramic fiber.

[0029] The shell 1 adopts integrated molding technology and is made of a whole piece of material. It has no seams or overlaps, is drop-resistant and collision-resistant, and can prevent damage to the core device when foreign objects squeeze and collide with the body, thereby reducing safety risks.

[0030] The housing 1 includes a bottom plate 102, one side of the top of the bottom plate 102 is a lower horizontal plate 104, and the other side is an upper horizontal plate 103, the adjacent ends of the upper horizontal plate 103 and the lower horizontal plate 104 are connected by an intermediate vertical plate 105, the right sides of the bottom plate 102 and the upper horizontal plate 103 are connected by a right vertical plate, and the front and rear sides of the bottom plate 102, the lower horizontal plate 104, the upper horizontal plate 103, the intermediate vertical plate 105 and the right vertical plate are connected by a right-angle side plate 106;

[0031] The strip-shaped opening formed between the bottom plate 102, the lower ends of the two right-angled side plates 106 and the lower horizontal plate 104 is the installation opening for the PTC heating plate 2, which is generally fixed by bolt connection.

[0032] The space between the bottom plate 102, the upper ends of the two right-angled side plates 106, the middle vertical plate 105 and the upper horizontal plate 103 is the installation cavity, and a battery and other electrical components are arranged in the installation cavity.

[0033] The heat dissipation holes 101 are generally arranged on the middle vertical plate 105.

[0034] The temperature sensor 7 is installed on the lower horizontal plate 104, and the screws 3 are symmetrically arranged on both sides above the lower horizontal plate 104.

[0035] Mounting plates 107 are symmetrically arranged on the front and rear sides below the bottom plate 102, and the rollers 11 are rotatably arranged between the two mounting plates 107.

[0036] A control switch 8 is installed on the upper horizontal plate 103, and a thermostat 9 is also arranged in the installation cavity. The thermostat 9 can receive the signal of the temperature sensor 7 and control the heating temperature of the PTC heating plate 2.

[0037] The model of the thermostat 9 can be selected as OMRON E5CC-RX2DSM-000, and the temperature sensor 7 is selected as Omega PR-10-1 / 8-2(PT100). Connect the battery to the power input terminal of the thermostat 9 using a DC power cord. The voltage of the battery is generally selected according to the thermostat 9 and the PTC heating plate 2 (for example, 12V or 24V). The storage battery is connected to the power input terminal of the thermostat 9 through a DC power cord. Connect the leads of the PT100 temperature sensor 7 to the RTD input terminal of the thermostat 9.

[0038] The heating control output of the thermostat 9 (usually a relay or SSR output) is connected to the power input terminal of the PTC heating plate 2. If a relay is used, connect the normally open contact of the relay to the power input terminal of the heating plate. Solid state relay (SSR) output: If an SSR is used, connect the output terminal of the SSR directly to the power input terminal of the heating plate, and connect the control terminal of the SSR to the output terminal of the thermostat 9.

[0039] The thermostat 9 measures the temperature of the PTC heating plate 2 in real time through the connected temperature sensor 7 (such as PT100). According to the difference between the measured actual temperature and the set temperature, the thermostat 9 adjusts the output signal through the PID algorithm. The output signal of the thermostat 9 (through a relay or SSR) controls the heating power of the PTC heating plate 2 to maintain the target temperature.

[0040] Working principle:

[0041] Place the waterproof coiled material on the PTC heating plate 2, then adjust the nut 301 to control the gap between the pressure roller 6 and the waterproof coiled material. Start the switch 8, and the PTC heating plate 2 heats the waterproof coiled material. During the heating process, hold the handle 10 and push the device back and forth to ensure the uniformity of heating.

[0042] When a thermostat is provided, the heating temperature can be set in advance to ensure that the temperature range of the PTC heating plate can meet the heating requirements of the waterproof coiled material. Generally, the heating temperature required for the waterproof coiled material is between 80°C and 150°C.

[0043] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A hot melt device for overlapping SBS waterproof coiled materials, characterized in that, It includes a housing, on one side of the housing is provided with a PTC heating plate, inside the housing is provided with a battery electrically connected to the PTC heating plate, and a control switch is connected in series between the PTC heating plate and the power supply.

2. The SBS waterproof coiled material lap hot melting device according to claim 1, wherein, A plurality of rollers are rotatably provided below the housing.

3. The SBS waterproofing membrane lapping hot melting device according to claim 1, wherein, Screws are symmetrically provided on the housing, springs are sleeved on the screws, adjusting members are sleeved on the screws and above the springs, and pressure rollers are rotatably provided on the end faces of the adjusting members facing the PTC heating plate, and the two pressure rollers are located on both sides above the PTC heating plate.

4. The SBS waterproof coil lap hot-melting device according to claim 1, wherein A handle is fixedly provided on the housing.

5. The lap hot melting device for SBS waterproof coiled material according to claim 1, wherein A temperature sensor for detecting the temperature of the PTC heating plate is provided on the housing.

6. The SBS waterproof coiled material lap hot-melting device according to claim 1, characterized in that, Heat dissipation holes are provided on the housing.

Citation Information

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