Automatic edge covering and hot melting device
The automatic packaging device addresses inefficiencies in manual operations by integrating folding, adhesive, and movement mechanisms to improve uniformity and efficiency in fabric application on large-arc-shaped plastic components.
Patent Information
- Application Number
- CN202422396287.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The existing automatic edge wrap hot melting device is inconvenient during the folding process, resulting in low working efficiency, uneven stress on the fabric, uneven fabric texture and trumpet hole marks, and requires manual trimming and glue brushing, which affects environmental protection.
An automatic edge-covering hot melt device is designed, including a folding structure, an adsorption structure and a moving structure. Through hydraulic telescopic rods, electric push rods, servo motors and other components, automatic folding, adsorption and hot melt welding are realized, which improves the working efficiency and applicability of the device.
The functions of automatic folding, adsorption and hot melt welding are realized, which improves work efficiency, reduces uneven fabric stress and trumpet hole marks, simplifies the operation process, and improves environmental protection.
Smart Images

Figure CN223099994U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic coating of a large-arc plastic part with an anti-wrapped mesh fabric, and particularly relates to an automatic edge-wrapping hot-melt device. Background Art
[0002] For wrapping a mesh fabric on a large-arc (convex) plastic part with the fabric being anti-wrapped on the inner side wall, it is all completed by manual operation, which has many problems. When in use, the fabric will be enlarged to avoid the deviation of manual wrapping. After the fabric is anti-wrapped, the excess material still needs to be trimmed manually. Through manual wrapping, the force is uneven, the traces of the horn holes on the plastic are highlighted, and at the same time, the fabric texture is uneven. When the fabric is anti-wrapped to the inner side wall, it needs to be brushed with glue and pasted manually, which takes a long time and will cause poor surface glue, resulting in the use of glue for the product, which is not environmentally friendly. Therefore, an automatic edge-wrapping hot-melt device will be used.
[0003] When the existing edge-wrapping hot-melt device is in use, due to its inconvenient folding of the edge, manual wrapping is time-consuming and laborious. At the same time, the fabric is prone to uneven force, which is inconvenient to reduce the quality defects of uneven fabric texture and the highlighting of horn hole traces, making its working efficiency low when in use. Summary of the Utility Model
[0004] The purpose of the utility model is to provide an automatic edge-wrapping hot-melt device to solve the defect that the existing automatic edge-wrapping hot-melt device is inconvenient to fold the edge.
[0005] To solve the above technical problems, the utility model provides the following technical solution: an automatic edge-wrapping hot-melt device, including a machine base and a fixing plate;
[0006] A fixing plate is fixed inside the machine base. On both sides of the top of the fixing plate, fixing rods are evenly fixed. On the outer side of the top of the fixing rods, a top plate is fixed. On one side inside the top plate, a first hydraulic telescopic rod penetrates through. On the other side inside the top plate, a second hydraulic telescopic rod penetrates through. At the bottom end of the second hydraulic telescopic rod, a hot-melt head is fixed. At the bottom end of the first hydraulic telescopic rod, an adsorption head is fixed. An adsorption structure is arranged on the outer side of the adsorption head.
[0007] A base is fixed on the top of the fixing plate. A moving structure is arranged inside the base. At the top end of the moving structure, a bottom mold is fixed. Thimble pins penetrate through the bottom mold evenly.
[0008] At the edge of the top end of the bottom mold, a folding edge structure is installed. The folding edge structure includes a fixed seat, an electric push rod, a sliding rod, and an arc-shaped push block. The fixed seat is fixed at the edge of the top end of the bottom mold. On one side inside the fixed seat, the electric push rods penetrate through. At one end of each electric push rod, an arc-shaped push block is fixed. The sliding rods penetrate through the inside of the fixed seat on one side of each electric push rod.
[0009] When using this device, by setting the hemming structure, the function of facilitating hemming of this device is realized, thereby improving the working efficiency of this automatic edge-binding hot-melt device during use; by setting the adsorption structure, the function of facilitating adsorption of this device is realized, thereby improving the applicability of this automatic edge-binding hot-melt device during use; by setting the moving structure, the function of facilitating hot-melt coating of this device is realized, thereby improving the convenience of this automatic edge-binding hot-melt device during use.
[0010] Preferably, the adsorption structure includes an air suction frame, a fan, a connecting pipe, a connecting rod, a fixing frame, a flow distribution seat and an air inlet. The fixing frame is arranged outside the adsorption head. The top of the fixing frame is evenly fixed with connecting rods. The top of the fixing frame is fixed with a flow distribution seat. The bottom of the flow distribution seat is provided with an air inlet. The air suction frame is fixed on one side of the top of the top plate. A fan is installed inside the air suction frame. One side of the air suction frame is fixed with a connecting pipe. Start the fan to make the gas enter the inside of the connecting pipe through the air inlet. Under the action of the protective net and the dust-proof net, impurities are prevented from damaging the fan. At this time, the ejector pin rises under the action of suction. Under the action of the limit block, the ejector pin and the bottom die are prevented from separating from each other.
[0011] Preferably, a dust-proof net is fixed on the side of the air suction frame away from the connecting pipe. The end of the connecting pipe away from the air suction frame is communicated with the air inlet. The top of the connecting rod extends above the top plate. A protective net is arranged at the bottom of the air inlet. The convex plastic part is reversely adsorbed at the bottom end of the adsorption head. The fabric is laid flat on the cavity on the top of the bottom die. The 8 holes at the edge of the fabric are sleeved outside the ejector pin for fixation. Start the first hydraulic telescopic rod. The first hydraulic telescopic rod drives the adsorption head to move downward. The adsorption head drives the convex plastic part to fit with the fabric. At this time, turn off the fan, and the ejector pin will move downward and return to its position.
[0012] Preferably, a cavity is opened on the top of the bottom die. A limit block is fixed at the bottom end of the ejector pin. There are 8 groups of ejector pins. The ejector pin and the bottom die form a sliding structure.
[0013] Preferably, the moving structure includes a movable groove, a moving seat, a threaded rod and a servo motor. The movable groove is opened on the top of the base. A threaded rod is arranged inside the movable groove. A servo motor is installed on the outer wall of one end of the base of the threaded rod. A moving seat is threadedly connected to the outside of the threaded rod. Start the servo motor. The servo motor drives the threaded rod to rotate inside the movable groove. The threaded rod drives the moving seat to move. Through the sliding structure formed by the moving seat and the movable groove, the moving seat is prevented from rotating along with the threaded rod. The moving seat drives the bottom die to move, so that the bottom die moves below the hot-melt head.
[0014] Preferably, the top end of the movable seat extends to the outside of the base and is fixedly connected to the bottom end of the bottom mold. The movable seat and the base form a sliding structure through the movable slot. One end of the threaded rod extends to the outside of the base and is fixedly connected to the output end of the servo motor. When the servo motor is started, the servo motor drives the threaded rod to rotate inside the movable slot. The threaded rod drives the movable seat to move. Through the sliding structure formed by the movable seat and the movable slot, it is avoided that the movable seat rotates following the threaded rod. The movable seat drives the bottom mold to move, so that the bottom mold moves below the hot melt head.
[0015] Preferably, the slide rod and the fixed seat form a sliding structure. One end of the slide rod is fixedly connected to one side of the arc-shaped push block, and 8 groups of arc-shaped push blocks are provided. After the convex plastic part is attached to the fabric, the electric push rod is started. The electric push rod drives the arc-shaped push block to move. The arc-shaped push block drives the slide rod to move inside the fixed seat. Under the action of the slide rod, the stability of the arc-shaped push block during movement is enhanced. Through the inward pushing of 8 groups of arc-shaped push blocks, the fabric is folded, so that the fabric is evenly stressed, reducing the quality defects of uneven fabric texture and the protrusion of the horn hole marks. At this time, the first hydraulic telescopic rod drives the suction head to move upward and return to its original position.
[0016] An automatic edge-wrapping hot melt device provided by the utility model has the following advantages:
[0017] By setting a folding edge structure, after the convex plastic part is attached to the fabric, the electric push rod is started. The electric push rod drives the arc-shaped push block to move. The arc-shaped push block drives the slide rod to move inside the fixed seat. Under the action of the slide rod, the stability of the arc-shaped push block during movement is enhanced. Through the inward pushing of 8 groups of arc-shaped push blocks, the fabric is folded, so that the fabric is evenly stressed, reducing the quality defects of uneven fabric texture and the protrusion of the horn hole marks. At this time, the first hydraulic telescopic rod drives the suction head to move upward and return to its original position, realizing the function of the device being convenient for folding edges, thereby improving the working efficiency of the automatic edge-wrapping hot melt device during use;
[0018] By setting an adsorption structure, the fan is started, so that the gas enters the inside of the connecting pipe through the air inlet. Under the action of the protective net and the dust-proof net, impurities are prevented from damaging the fan. At this time, the ejector pin rises under the action of suction. Under the action of the limit block, the ejector pin and the bottom mold are prevented from separating from each other. The convex plastic part is reversely adsorbed at the bottom end of the suction head. The fabric is laid flat on the cavity on the top of the bottom mold. The 8 holes at the edge of the fabric are sleeved outside the ejector pin for fixation. The first hydraulic telescopic rod is started. The first hydraulic telescopic rod drives the suction head to move downward. The suction head drives the convex plastic part to be attached to the fabric. At this time, the fan is turned off, and the ejector pin will move downward and return to its original position, realizing the function of the device being convenient for adsorption, thereby improving the applicability of the automatic edge-wrapping hot melt device during use;
[0019] By setting up a moving structure, the servo motor is started. The servo motor drives the threaded rod to rotate inside the movable slot. The threaded rod drives the moving seat to move. Since the moving seat and the movable slot form a sliding structure, the moving seat is prevented from rotating along with the threaded rod. The moving seat drives the bottom mold to move, so that the bottom mold is moved below the hot melt head. Then the second hydraulic telescopic rod is started, and the second hydraulic telescopic rod drives the hot melt head to press down, and hot melt welding of the fabric and the plastic part is carried out. After the welding is completed, the second hydraulic telescopic rod drives the hot melt head to rise and return to its original position, the moving seat drives the bottom mold to return to its original position, and the electric push rod drives the arc-shaped push block to return to its original position. Then the product is taken out from the inside of the bottom mold to complete the coating, realizing the function that the device is convenient for hot melt coating, thereby improving the convenience of the automatic edge-wrapping hot melt device during use. Brief Description of the Drawings
[0020] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0021] Figure 2 is a front view sectional structural schematic diagram of the present utility model;
[0022] Figure 3 is of the present utility model Figure 2 enlarged structural schematic diagram at A in;
[0023] Figure 4 is a front view sectional structural schematic diagram of the adsorption structure of the present utility model;
[0024] Figure 5 is a top view sectional structural schematic diagram of the present utility model;
[0025] Figure 6 is a top view sectional structural schematic diagram of the adsorption head of the present utility model;
[0026] Figure 7 is a side view sectional structural schematic diagram of the present utility model.
[0027] Explanation of the reference numerals in the drawings: 1, machine base; 2, fixed plate; 3, base; 4, fixed rod; 5, top plate; 6, adsorption structure; 601, air suction frame; 602, fan; 603, connecting pipe; 604, connecting rod; 605, fixed frame; 606, flow dividing seat; 607, air inlet; 7, first hydraulic telescopic rod; 8, adsorption head; 9, bottom mold; 10, moving structure; 1001, movable slot; 1002, moving seat; 1003, threaded rod; 1004, servo motor; 11, ejector pin; 12, hemming structure; 1201, fixed seat; 1202, electric push rod; 1203, sliding rod; 1204, arc-shaped push block; 13, hot melt head; 14, second hydraulic telescopic rod. Detailed Embodiment
[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0029] Please refer to Figures 1-7 , an automatic edge-wrapping hot-melt device provided by the present utility model includes a machine base 1 and a fixing plate 2. The fixing plate 2 is fixed inside the machine base 1. On both sides of the top of the fixing plate 2, fixing rods 4 are evenly fixed. On the outer side of the top of the fixing rod 4, a top plate 5 is fixed. On one side of the inside of the top plate 5, a first hydraulic telescopic rod 7 penetrates through. On the other side of the inside of the top plate 5, a second hydraulic telescopic rod 14 penetrates through. The bottom end of the second hydraulic telescopic rod 14 is fixed with a hot-melt head 13. The bottom end of the first hydraulic telescopic rod 7 is fixed with a suction head 8. An adsorption structure 6 is arranged on the outer side of the suction head 8. The adsorption structure 6 includes a suction air frame 601, a fan 602, a connecting pipe 603, a connecting rod 604, a fixing frame 605, a flow distribution seat 606 and an air inlet 607. The fixing frame 605 is arranged on the outer side of the suction head 8. On the top of the fixing frame 605, connecting rods 604 are evenly fixed. On the top of the fixing frame 605, a flow distribution seat 606 is fixed. An air inlet 607 is opened at the bottom of the flow distribution seat 606. The suction air frame 601 is fixed on one side of the top of the top plate 5. A fan 602 is installed inside the suction air frame 601. A connecting pipe 603 is fixed on one side of the suction air frame 601. A dust-proof net is fixed on the side of the suction air frame 601 away from the connecting pipe 603. The end of the connecting pipe 603 away from the suction air frame 601 is communicated with the air inlet 607. The top end of the connecting rod 604 extends above the top plate 5. A protection net is arranged at the bottom of the air inlet 607.
[0030] Refer to Figure 2 and Figure 4 As shown, start the fan 602 to make the gas enter the inside of the connecting pipe 603 through the air inlet 607. Under the action of the protection net and the dust-proof net, impurities are prevented from damaging the fan 602. At this time, the ejector pin 11 rises under the action of suction. Under the action of the limit block, the ejector pin 11 and the bottom die 9 are prevented from separating from each other. The convex plastic part is reversely adsorbed at the bottom end of the suction head 8. The fabric is laid flat on the cavity on the top of the bottom die 9. The 8 holes at the edge of the fabric are sleeved outside the ejector pin 11 for fixation. Start the first hydraulic telescopic rod 7. The first hydraulic telescopic rod 7 drives the suction head 8 to move downward. The suction head 8 drives the convex plastic part to fit with the fabric. At this time, turn off the fan 602, and the ejector pin 11 will move downward and return to its original position.
[0031] At the top of the fixed plate 2, a base 3 is fixed. Inside the base 3, a moving structure 10 is provided. The moving structure 10 includes a movable slot 1001, a moving seat 1002, a threaded rod 1003, and a servo motor 1004. The movable slot 1001 is opened at the top of the base 3. Inside the movable slot 1001, a threaded rod 1003 is provided. One end of the threaded rod 1003 is installed with a servo motor 1004 on the outer wall of the base 3. The outer side of the threaded rod 1003 is threadedly connected with a moving seat 1002. The top end of the moving seat 1002 extends to the outside of the base 3 and is fixedly connected to the bottom end of the bottom mold 9. The moving seat 1002 and the base 3 form a sliding structure through the movable slot 1001. One end of the threaded rod 1003 extends to the outside of the base 3 and is fixedly connected to the output end of the servo motor 1004.
[0032] Referring to Figure 3 and Figure 7 As shown, start the servo motor 1004. The servo motor 1004 drives the threaded rod 1003 to rotate inside the movable slot 1001. The threaded rod 1003 drives the moving seat 1002 to move. Through the sliding structure formed by the moving seat 1002 and the movable slot 1001, it is avoided that the moving seat 1002 rotates following the threaded rod 1003. The moving seat 1002 drives the bottom mold 9 to move, so that the bottom mold 9 moves below the hot melt head 13. Start the second hydraulic telescopic rod 14. The second hydraulic telescopic rod 14 drives the hot melt head 13 to press down for hot melt welding of the fabric and plastic parts. After the welding is completed, the second hydraulic telescopic rod 14 drives the hot melt head 13 to rise and return to its original position. The moving seat 1002 drives the bottom mold 9 to return to its original position. The electric push rod 1202 drives the arc-shaped push block 1204 to return to its original position. Then, the product is taken out from the inside of the bottom mold 9 to complete the coating.
[0033] At the top of the moving structure 10, a bottom mold 9 is fixed. The top of the bottom mold 9 is evenly penetrated by ejector pins 11. At the edges of the top end of the bottom mold 9, a hemming structure 12 is installed. The hemming structure 12 includes a fixed seat 1201, an electric push rod 1202, a sliding rod 1203, and an arc-shaped push block 1204. The fixed seat 1201 is fixed at the edges of the top end of the bottom mold 9. On one side inside the fixed seat 1201, an electric push rod 1202 is penetrated. One end of the electric push rod 1202 is fixedly connected with an arc-shaped push block 1204. On one side of the electric push rod 1202, a sliding rod 1203 is penetrated inside the fixed seat 1201. The sliding rod 1203 and the fixed seat 1201 form a sliding structure. One end of the sliding rod 1203 is fixedly connected with one side of the arc-shaped push block 1204. There are 8 groups of arc-shaped push blocks 1204. A cavity is opened at the top of the bottom mold 9. A limiting block is fixed at the bottom end of the ejector pin 11. There are 8 groups of ejector pins 11. The ejector pins 11 and the bottom mold 9 form a sliding structure.
[0034] Referring to Figure 5 and Figure 6As shown, after the convex plastic part is attached to the fabric, the electric push rod 1202 is activated. The electric push rod 1202 drives the arc-shaped push block 1204 to move. The arc-shaped push block 1204 drives the sliding rod 1203 to move inside the fixed seat 1201. Under the action of the sliding rod 1203, the stability of the arc-shaped push block 1204 during movement is enhanced. Through the inward pushing of 8 groups of arc-shaped push blocks 1204, the fabric is hemmed, making the fabric receive uniform force, reducing the quality defects of uneven cloth texture and prominent traces of the horn holes. At this time, the first hydraulic telescopic rod 7 drives the suction head 8 to move upward and return to its original position.
[0035] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. An automatic edge - wrapping hot - melting device, comprising a machine base (1) and a fixing plate (2); It is characterized in that: A fixing plate (2) is fixed inside the machine base (1). On both sides of the top of the fixing plate (2), fixing rods (4) are evenly fixed. On the outer side of the top of the fixing rod (4), a top plate (5) is fixed. On one side inside the top plate (5), a first hydraulic telescopic rod (7) penetrates through. On the other side inside the top plate (5), a second hydraulic telescopic rod (14) penetrates through. At the bottom end of the second hydraulic telescopic rod (14), a hot - melting head (13) is fixed. At the bottom end of the first hydraulic telescopic rod (7), an adsorption head (8) is fixed. An adsorption structure (6) is arranged on the outer side of the adsorption head (8); On the top of the fixing plate (2), a base (3) is fixed. A moving structure (10) is arranged inside the base (3). At the top of the moving structure (10), a bottom mold (9) is fixed. A plurality of ejector pins (11) penetrate through the top of the bottom mold (9) evenly; At the edge of the top of the bottom mold (9), a hemming structure (12) is installed. The hemming structure (12) includes a fixed seat (1201), an electric push rod (1202), a sliding rod (1203) and an arc - shaped push block (1204). The fixed seat (1201) is fixed at the edge of the top of the bottom mold (9). On one side inside the fixed seat (1201), the electric push rod (1202) penetrates through. At one end of the electric push rod (1202), the arc - shaped push block (1204) is fixed. On one side of the fixed seat (1201) where the electric push rod (1202) is located, the sliding rod (1203) penetrates through; 2. The automatic edge-wrapping hot-melt device according to claim 1, wherein: The adsorption structure (6) includes an air - suction frame (601), a fan (602), a connecting pipe (603), a connecting rod (604), a fixed frame (605), a flow - dividing seat (606) and an air inlet (607). The fixed frame (605) is arranged on the outer side of the adsorption head (8). On the top of the fixed frame (605), the connecting rods (604) are evenly fixed. On the top of the fixed frame (605), the flow - dividing seat (606) is fixed. At the bottom of the flow - dividing seat (606), the air inlet (607) is opened. The air - suction frame (601) is fixed on one side of the top of the top plate (5). A fan (602) is installed inside the air - suction frame (601). On one side of the air - suction frame (601), the connecting pipe (603) is fixed; 3. The automatic edge-wrapping hot-melt device according to claim 2, characterized in that: On the side of the air - suction frame (601) away from the connecting pipe (603), a dust - proof net is fixed. One end of the connecting pipe (603) away from the air - suction frame (601) is communicated with the air inlet (607). The top end of the connecting rod (604) extends above the top plate (5). A protective net is arranged at the bottom of the air inlet (607); 4. The automatic edge wrapping and hot melting device according to claim 1, characterized in that: A cavity is opened on the top of the bottom mold (9). At the bottom end of the ejector pin (11), a limiting block is fixed. There are 8 groups of ejector pins (11). The ejector pins (11) and the bottom mold (9) form a sliding structure.
5. The automatic edge-wrapping hot-melt device according to claim 1, wherein: The moving structure (10) includes a movable slot (1001), a moving seat (1002), a threaded rod (1003), and a servo motor (1004). The movable slot (1001) is formed at the top of the base (3). A threaded rod (1003) is arranged inside the movable slot (1001). A servo motor (1004) is installed on the outer wall of one end of the base (3) of the threaded rod (1003). A moving seat (1002) is threadedly connected to the outside of the threaded rod (1003).
6. The automatic edge-wrapping hot-melt device according to claim 5, wherein: The top end of the moving seat (1002) extends to the outside of the base (3) and is fixedly connected to the bottom end of the bottom mold (9). The moving seat (1002) and the base (3) form a sliding structure through the movable slot (1001). One end of the threaded rod (1003) extends to the outside of the base (3) and is fixedly connected to the output end of the servo motor (1004).
7. An automatic edge-wrapping hot-melt device according to claim 1, wherein: The sliding rod (1203) and the fixed seat (1201) form a sliding structure. One end of the sliding rod (1203) is fixedly connected to one side of the arc-shaped push block (1204). There are 8 groups of the arc-shaped push blocks (1204).