Online film pressing device for PETG (polyethylene terephthalate glycol) highlight film
The PETG high-gloss film online lamination device addresses inefficiencies in cutting processes by integrating an automated cutting mechanism, improving precision and efficiency.
Patent Information
- Application Number
- CN202422376960.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The existing membrane pressing devices require an additional external cutting mechanism or manual cutting, resulting in low cutting efficiency and insufficient precision.
A PETG high-gloss film online film pressing device is designed, including a frame, unwinding mechanism, roller pressing mechanism, winding mechanism and cutting mechanism. It uses the deformation characteristics of the cutting roller and the supporting component to achieve automatic cutting. The cutting roller surface has a straight notch and a cutting knife, and the cutting knife is driven by the deformation of the supporting component.
The automatic retraction, unwinding, automatic rolling and automatic cutting of PETG high-gloss film is realized, which improves production efficiency, reduces labor costs, and improves cutting accuracy.
Smart Images

Figure CN223100011U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of film pressing devices, in particular to an on-line film pressing device for PETG high-gloss films. Background Art
[0002] A film pressing device is a device used to cover or press a film material (such as a plastic film, wood grain paper, PVC film, etc.) on the surface of a substrate. It tightly combines the film material with the substrate through heating and pressure to form a protective or decorative surface layer. The film pressing process is widely used in the fields of furniture manufacturing, architectural decoration, electronic products, automotive interiors, etc. The film pressing device uses technologies such as hot pressing, vacuum adsorption, or roller pressing to firmly attach the film material to the substrate. Usually, the film material can be PVC, PETG, wood grain paper, metal foil, etc. The main types of film pressing devices include vacuum molding presses, hot pressing molding presses, cold pressing film presses, roller pressing molding presses, and laminators, etc. Among them, in the on-line film pressing process of PETG high-gloss films, a common roller pressing molding press continuously covers the PETG high-gloss film material on the surface of the substrate through one or more pairs of pressing rollers, which is suitable for the process of large-scale and continuous production.
[0003] However, the existing film pressing devices need to add an external cutting mechanism to cut the film-pressed products or perform manual cutting. The external cutting equipment often has a complex structure and working principle, and the cooperation degree with the film pressing device depends on manual adjustment, resulting in insufficient cutting accuracy and low efficiency of the film-pressed products. Summary of the Utility Model
[0004] Based on this, in view of the technical problem of insufficient cutting efficiency of the existing film pressing devices, it is necessary to provide an on-line film pressing device for PETG high-gloss films.
[0005] An on-line film pressing device for PETG high-gloss films, which includes a frame, an unwinding mechanism, a roller pressing mechanism, and a winding mechanism. The unwinding mechanism, the roller pressing mechanism, and the winding mechanism are all installed on the frame.
[0006] The on-line film pressing device for PETG high-gloss films further includes a cutting mechanism. The cutting mechanism is installed on the frame and is arranged between the roller pressing mechanism and the unwinding mechanism. The free end of the PETG high-gloss film coil is connected to the winding mechanism through the cutting mechanism after being roller-pressed by the roller pressing mechanism.
[0007] The cutting mechanism includes a cutting roller, a rotating shaft group, and a driving unit. The rotating shaft group is respectively rotatably installed on both sides of the frame, and both ends of the cutting roller are correspondingly connected to the rotating shaft group; the driving unit is installed on one side of the frame corresponding to the rotating shaft group, and the output end of the driving unit is drivingly connected to the rotating shaft group.
[0008] In one embodiment, the above-mentioned cutting roller is set as a deformable roller body with a straight notch on its side surface, and a support assembly is provided on the cutting roller. The straight notch extends from one end of the cutting roller to the other end, and a cutter is provided on one side wall of the straight notch. One end of the support assembly is arranged inside the cutting roller.
[0009] In one embodiment, the above-mentioned unwinding mechanism is set as an air shaft.
[0010] In one embodiment, the above-mentioned winding mechanism is set as an air shaft.
[0011] In one embodiment, the above-mentioned support assembly includes a support shaft, a plurality of linkage units and a plurality of connecting rods. The support shaft is arranged between the rotating shaft groups, and both ends of the support shaft are respectively connected to the rotating shaft groups on both sides; a plurality of linkage units are arranged on the side surface of the support shaft; a plurality of connecting rods are respectively arranged on the inner wall surface of the cutting roller along the length extension direction of the cutting roller; the end of each linkage unit away from the support shaft is correspondingly connected to a plurality of connecting rods.
[0012] In one embodiment, each of the above-mentioned linkage units includes a first connection block, a plurality of linkage rods and a plurality of second connection blocks. The first connection block is connected to the side surface of the support shaft. The plurality of linkage rods are radially arranged on the side surface of the first connection block. And one end of each linkage rod facing the first connection block is hinged to the surface of the first connection block, and one end of each linkage rod facing away from the first connection block is hinged to a second connection block.
[0013] In one embodiment, the above-mentioned plurality of second connection blocks are respectively correspondingly connected to the plurality of connecting rods.
[0014] In one embodiment, the above-mentioned support assembly further includes a driving cylinder and a driving seat. The driving cylinder is arranged at the other end of the frame relative to the driving unit. The output end of the driving cylinder is connected to the driving seat, and the driving seat is connected to the corresponding rotating shaft group.
[0015] In one embodiment, the above-mentioned rotating shaft group includes two rotating shafts and two buffer members. The opposite ends of the two rotating shafts are respectively rotatably connected to the frame, and the two buffer members are respectively arranged in cooperation between the corresponding rotating shafts and the frame.
[0016] In one embodiment, the above-mentioned rolling mechanism includes two molding rollers, and the two molding rollers are arranged in cooperation, and both ends of each molding roller are respectively correspondingly connected to the frame.
[0017] The above-mentioned PETG high-gloss film on-line film pressing device can cut the PETG high-gloss film through a cutting mechanism, thereby completing the on-line film pressing process of the PETG high-gloss film. The cutting roller is set as a deformable roller body with straight grooves on its side surface, and a support assembly is provided on the cutting roller. The straight grooves extend from one end of the cutting roller to the other end, and a cutter is provided on one side wall of the straight grooves. One end of the support assembly is arranged inside the cutting roller. Thus, when the roller pressing mechanism completes the roller pressing process of the PETG high-gloss film with a preset length, the support assembly can support the deformation of the cutting roller from inside the cutting roller. At this time, the cutter on one side of the straight groove swings outward to cut the PETG high-gloss film wound around the surface of the cutting roller, thereby completing the on-line film pressing process of the PETG high-gloss film. The PETG high-gloss film on-line film pressing device of the present invention effectively improves the production efficiency, effectively reduces the labor cost, and at the same time improves the cutting accuracy of the PETG high-gloss film through the automatic rewinding, automatic roller pressing and automatic cutting of the PETG high-gloss film. Description of the Drawings
[0018] Figure 1 It is a schematic structural diagram of the PETG high-gloss film on-line film pressing device in one embodiment;
[0019] Figure 2 It is Figure 1 An enlarged structural diagram of part M in the shown embodiment;
[0020] Figure 3 It is a partial structural diagram of the PETG high-gloss film on-line film pressing device in one embodiment;
[0021] Figure 4 It is Figure 3 An enlarged structural diagram of part N in the shown embodiment;
[0022] Figure 5 It is a partial structural diagram of the PETG high-gloss film on-line film pressing device in one embodiment;
[0023] Figure 6 It is Figure 5 A sectional structural diagram of part A-A in the shown embodiment. Detailed Description of the Invention
[0024] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and understandable, the following will combine the drawings to make a detailed description of the specific implementation manners of the present invention. Many specific details are elaborated in the following description to fully understand the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.
[0025] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.
[0026] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present utility model, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically and clearly defined.
[0027] In the present utility model, unless otherwise clearly specified and defined, the terms "mounted", "connected", "coupled", "fixed", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral one; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0028] In the present utility model, unless otherwise clearly specified and defined, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature has a higher horizontal height than the second feature. The first feature being "under", "beneath" and "underneath" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature has a lower horizontal height than the second feature.
[0029] It should be noted that when an element is referred to as "fixed to" or "disposed on" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used in this article are only for the purpose of illustration and do not represent the only implementation.
[0030] Please refer to Figures 1 to 6, the present utility model discloses an on-line film laminating device 10 for PETG high-gloss film. The on-line film laminating device 10 for PETG high-gloss film includes a frame 100, an unwinding mechanism 200, a roller pressing mechanism 300 and a winding mechanism 400. The unwinding mechanism 200, the roller pressing mechanism 300 and the winding mechanism 400 are all installed on the frame 100. The PETG high-gloss film coil is sleeved on the unwinding mechanism 200. The free end of the PETG high-gloss film is roller pressed by the roller pressing mechanism 300, and then is wound by the winding mechanism 400 to complete winding. The on-line film laminating device 10 for PETG high-gloss film further includes a cutting mechanism 500. The cutting mechanism 500 is installed on the frame 100 and is arranged between the roller pressing mechanism 300 and the unwinding mechanism 200. The free end of the PETG high-gloss film coil is connected to the winding mechanism 400 through the cutting mechanism 500 after being roller pressed by the roller pressing mechanism 300. When the winding mechanism 400 winds a preset length of PETG high-gloss film, the cutting mechanism 500 cuts the PETG high-gloss film to complete the on-line film laminating process of the PETG high-gloss film. Specifically, the cutting mechanism 500 includes a cutting roller 510, a rotating shaft group 520 and a driving unit 530. The rotating shaft group 520 is respectively rotatably installed on both sides of the frame 100. The two ends of the cutting roller 510 are respectively correspondingly connected to the rotating shaft group 520, so that the cutting roller 510 can rotate relative to the frame 100. The driving unit 530 is installed on one side of the frame 100 corresponding to the rotating shaft group 520. And the output end of the driving unit 530 is drivingly connected to the rotating shaft group 520. Thus, the driving unit 530 can drive the cutting roller 510 to rotate relative to the frame 100 through the rotating shaft group 520. Among them, the cutting roller 510 is set as a deformable roller body with a straight notch a on its side surface. And the cutting roller 510 is provided with a support assembly. The straight notch a extends from one end of the cutting roller 510 to the other end. A cutter 511 is arranged on one side wall of the straight notch a. One end of the support assembly is arranged inside the cutting roller 510. Thus, when the roller pressing mechanism 300 completes the roller pressing process of the PETG high-gloss film with a preset length, the support assembly can support the cutting roller 510 to deform from the inside of the cutting roller 510. At this time, the cutter 511 on one side of the straight notch a swings outwards to cut the PETG high-gloss film wound on the surface of the cutting roller 510, so as to complete the on-line film laminating process of the PETG high-gloss film. The on-line film laminating device 10 for PETG high-gloss film of the present utility model effectively improves the production efficiency, effectively reduces the labor cost, and simultaneously improves the cutting accuracy of the PETG high-gloss film through the automatic unwinding and winding, automatic roller pressing and automatic cutting of the PETG high-gloss film. In one embodiment, both the unwinding mechanism 200 and the winding mechanism 400 are set as air expanding shafts.
[0031] Further, the support assembly includes a support shaft 512, a plurality of linkage units, and a plurality of connecting rods 513. The support shaft 512 is disposed between the rotating shaft groups 520. Moreover, both ends of the support shaft 512 are respectively connected to the rotating shaft groups 520 on both sides; a plurality of linkage units are disposed on the side surface of the support shaft 512; a plurality of connecting rods 513 are respectively disposed on the inner wall surface of the cutting roller 510 along the length extension direction of the cutting roller 510; the end of each linkage unit away from the support shaft 512 is correspondingly connected to a plurality of connecting rods 513. Thus, when the rotating shaft group 520 drives the support shaft 512 to axially move, the plurality of linkage units respectively drive the plurality of connecting rods 513 to expand outward, so that the cutting roller 510 expands outward along the straight notch a, and further enables the cutter 511 to cut the PETG high-gloss film. Specifically, each linkage unit includes a first connection block 514, a plurality of linkage rods 515, and a plurality of second connection blocks 516. The first connection block 514 is connected to the side surface of the support shaft 512. The plurality of linkage rods 515 are radially disposed on the side surface of the first connection block 514. Moreover, one end of each linkage rod 515 facing the first connection block 514 is hinged to the surface of the first connection block 514, and one end of each linkage rod 515 facing away from the first connection block 514 is hinged to a second connection block 516; the plurality of second connection blocks 516 are respectively correspondingly connected to the plurality of connecting rods 513. Thus, when the support shaft 512 moves laterally, the plurality of linkage rods 515 swing in a direction away from the support shaft 512, and then drive the plurality of connecting rods 513 to deform outward from the inside of the cutting roller 510, thereby promoting the expansion of the straight notch a, and further enabling the cutter 511 to swing and cut off the PETG high-gloss film.
[0032] Further, the support assembly further includes a driving cylinder 517 and a driving seat 518. The driving cylinder 517 is disposed at the other end of the frame 100 relative to the driving unit 530. The output end of the driving cylinder 517 is connected to the driving seat 518, and the driving seat 518 is connected to the corresponding rotating shaft group 520. Thus, the driving cylinder 517 can drive the rotating shaft group 520 to axially move relative to the cutting roller 510 through the driving seat 518, and then drive the support shaft 512 and a plurality of linkage units to realize the internal support of the cutting roller 510.
[0033] Further, the rotating shaft group 520 includes two rotating shafts 521 and two buffer members 522. The opposite ends of the two rotating shafts 521 are respectively rotatably connected to the frame 100, and the two buffer members 522 are respectively disposed in cooperation between the corresponding rotating shafts 521 and the frame 100. After the cutting roller 510 completes the cutting work, the driving cylinder 517 drives the driving seat 518 to reset. During this process, the two rotating shafts 521 complete the driving reset through the corresponding buffer members 522.
[0034] Furthermore, the rolling mechanism 300 includes two molding rollers 310 which are arranged in cooperation. Moreover, both ends of each molding roller 310 are respectively connected to the frame 100 correspondingly, so that the two molding rollers 310 can rotate collaboratively under the drive of a motor to perform an on-line film pressing process on the PETG high-gloss film.
[0035] In summary, the on-line film pressing device for PETG high-gloss film disclosed by the present utility model can cut the PETG high-gloss film through a cutting mechanism to complete the on-line film pressing process of the PETG high-gloss film. The cutting roller is set as a deformable roller body with straight notches on the side surface. In addition, the cutting roller is provided with a support assembly. The straight notches extend from one end of the cutting roller to the other end. A cutter is arranged on one side wall of the straight notch. One end of the support assembly is arranged inside the cutting roller. Thus, when the rolling mechanism completes the rolling process of the PETG high-gloss film with a preset length, the support assembly can support the deformation of the cutting roller from inside the cutting roller. At this time, the cutter on one side of the straight notch swings outwards to cut the PETG high-gloss film wound around the surface of the cutting roller, thereby completing the on-line film pressing process of the PETG high-gloss film. The on-line film pressing device for PETG high-gloss film of the present utility model effectively improves the production efficiency, effectively reduces the labor cost, and simultaneously improves the cutting accuracy of the PETG high-gloss film through the automatic rewinding and unreeling, automatic rolling, and automatic cutting of the PETG high-gloss film.
[0036] The technical features of the above-described embodiments can be combined arbitrarily. For the sake of concise description, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope recorded in this specification.
[0037] The above-described embodiments only represent several implementation manners of the present utility model. The description is relatively specific and detailed, but it cannot be understood as a limitation to the scope of the utility model patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several deformations and improvements can still be made, and these all belong to the protection scope of the present utility model. Therefore, the protection scope of the utility model patent should be subject to the appended claims.
Claims
1. An on-line film laminating device for PETG high-gloss film, characterized in that, Comprising: A frame, an unwinding mechanism, a roll pressing mechanism, and a winding mechanism. The unwinding mechanism, the roll pressing mechanism, and the winding mechanism are all installed on the frame; The PETG high-gloss film on-line film pressing device further includes a cutting mechanism. The cutting mechanism is installed on the frame and is arranged between the roll pressing mechanism and the unwinding mechanism. The free end of the PETG high-gloss film coil is connected to the winding mechanism through the cutting mechanism after being roll-pressed by the roll pressing mechanism; The cutting mechanism includes a cutting roller, a rotating shaft group, and a driving unit. The rotating shaft group is relatively rotatably installed on both sides of the frame respectively, and both ends of the cutting roller are correspondingly connected to the rotating shaft group; the driving unit is installed on one side of the frame corresponding to the rotating shaft group, and the output end of the driving unit is drivingly connected to the rotating shaft group.
2. The PETG high-gloss film in-line film laminating device according to claim 1, wherein The cutting roller is set as a deformable roller body with straight notches on the side surface, and the cutting roller is provided with a support assembly. The straight notch extends from one end of the cutting roller to the other end, and a cutting knife is arranged on one side wall of the straight notch. One end of the support assembly is arranged inside the cutting roller.
3. The PETG high-gloss film online film pressing device according to claim 1, characterized in that, The unwinding mechanism is set as an air shaft.
4. The PETG high-gloss film on-line film laminating device according to claim 1, wherein, The winding mechanism is set as an air shaft.
5. The PETG high-gloss film on-line film laminating device according to claim 2, characterized in that, The support assembly includes a support shaft, a plurality of linkage units, and a plurality of connecting rods. The support shaft is arranged between the rotating shaft groups, and both ends of the support shaft are respectively connected to the rotating shaft groups on both sides; a plurality of linkage units are arranged on the side surface of the support shaft; a plurality of connecting rods are respectively arranged on the inner wall surface of the cutting roller along the length extension direction of the cutting roller; the end of each linkage unit far from the support shaft is correspondingly connected to a plurality of connecting rods.
6. The PETG high-gloss film online film laminating device according to claim 5, characterized in that, Each linkage unit includes a first connecting block, a plurality of linkage rods, and a plurality of second connecting blocks. The first connecting block is connected to the side surface of the support shaft, and the plurality of linkage rods are radially arranged on the side surface of the first connecting block. And one end of each linkage rod facing the first connecting block is hinged to the surface of the first connecting block, and one end of each linkage rod facing away from the first connecting block is hinged to a second connecting block.
7. The PETG high-gloss film online film laminating device according to claim 6, wherein, A plurality of second connecting blocks are respectively correspondingly connected to a plurality of connecting rods.
8. The PETG high-gloss film on-line film pressing device according to claim 7, characterized in that, The support assembly further includes a driving cylinder and a driving seat. The driving cylinder is arranged at the other end of the frame relative to the driving unit. The output end of the driving cylinder is connected to the driving seat, and the driving seat is connected to the corresponding rotating shaft group.
9. The PETG high-gloss film on-line film pressing device according to claim 8, characterized in that, The rotating shaft group includes two rotating shafts and two buffer members. The opposite ends of the two rotating shafts are respectively rotatably connected to the frame, and the two buffer members are respectively arranged in cooperation between the corresponding rotating shafts and the frame.
10. The on-line film laminating device for PETG high-gloss film according to claim 9, wherein, The roll pressing mechanism includes two molding rollers, and the two molding rollers are arranged in cooperation, and both ends of each molding roller are respectively correspondingly connected to the frame.