Soft and comfortable jacquard fabric

A dual-layered fabric with air vents and support spheres addresses breathability issues in polyester-cotton blends by maintaining air circulation and comfort, ensuring durability.

CN223100173UActive Publication Date: 2025-07-15SUZHOU XIHE WEAVING CO LTD
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Patent Information

Application Number
CN202421974162.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-07-15
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

Existing jacquard fabrics have poor breathability when the polyester content is high, which affects the comfort of wearing, especially in hot weather, clothing fits on the human body surface.

Method used

Two soft breathable layers are arranged interlaced, with depressions and protrusions on the soft breathable layer. Breathable holes on the protrusions connect to the breathable and shape-resisting cavity. The breathable layer is woven by silk and polyester special-shaped fiber twisted yarn. The shape-resisting support ball is fixed in the depression, improving breathability and durability.

Benefits of technology

It enhances the breathability and stickiness of the fabric, improves wear comfort and extends service life.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223100173U_ABST
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Abstract

The utility model discloses a soft and comfortable jacquard fabric, which relates to the technical field of fabrics and is characterized in that the soft and comfortable jacquard fabric comprises a base layer, the base layer is composed of two soft breathable layers, a plurality of recesses are arranged on the end face of one side of each soft breathable layer, and protrusions are formed on the end face of the other side of each soft breathable layer. A plurality of protrusions are arranged on the base layer, a plurality of air holes are formed in the end faces of the protrusions, the two soft air-permeable layers are arranged in a staggered mode, the concave portions of the two soft air-permeable layers form air-permeable shape-preserving cavities in the base layer, shape-preserving supporting balls are fixedly connected to the bottoms of the concave portions, and part of the shape-preserving supporting balls abut against the end faces of the soft air-permeable layers. According to the utility model, the silk is arranged, and the overall wearing comfort and air permeability of the fabric are improved by utilizing the characteristics of softness, smoothness and air permeability of the material.
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Description

Technical Field

[0001] The utility model relates to the technical field of fabrics, and more specifically, it relates to a soft and comfortable jacquard fabric. Background Art

[0002] Jacquard fabric is a cotton fabric or chemical fiber blended fabric with a woven pattern. It can be divided into white woven and colored woven types. It is one of the most widely used fabrics among many fabrics. Jacquard fabric has the characteristics of being delicate, smooth, with beautiful patterns, distinct color levels, and strong aesthetics, and is welcomed and loved by the majority of consumers.

[0003] In order to ensure the overall durability of the fabric, clothes are usually made of yarns spun from polyester and cotton fibers, so that the clothes have breathability, durability, and softness. If the content of the polyester material is on the high side, the breathability of the fabric made will be greatly reduced. In hot summer, poor breathability of the clothes will cause the clothes to fit closely to the human body surface, affecting the wearing comfort.

[0004] Therefore, a new solution needs to be proposed to solve this problem. Summary of the Utility Model

[0005] Aiming at the deficiencies existing in the prior art, the purpose of the utility model is to provide a soft and comfortable jacquard fabric.

[0006] The above technical purpose of the utility model is achieved through the following technical solutions: The soft and comfortable jacquard fabric includes a base layer, and the base layer is composed of two soft and breathable layers. A number of depressions are provided on one end face of the soft and breathable layer, and protrusions are formed on the other end face of the soft and breathable layer. A number of ventilation holes are opened on the end face of the protrusion. The two soft and breathable layers are arranged alternately. The depressions of the two soft and breathable layers form a ventilation and shape-preserving cavity inside the base layer. A shape-preserving support ball is fixedly connected to the bottom of the depression, and some of the shape-preserving support balls are in contact with the end face of the soft and breathable layer.

[0007] The utility model is further arranged as: A number of the depressions are arranged in a matrix array on the soft and breathable layer.

[0008] The utility model is further arranged as: The ventilation holes and the shape-preserving support balls are arranged alternately, and a number of the ventilation holes are distributed on both sides of the support balls.

[0009] The utility model is further arranged as: The diameter of the shape-preserving support ball is greater than or equal to the depth of the depression, and the shape-preserving support ball is set as foam particles.

[0010] The utility model is further arranged as: The soft and breathable layer is set as a jacquard weave, and the soft and breathable layer is woven from soft yarns.

[0011] The present utility model is further configured such that: the soft yarn is formed by twisting a first strand and a second strand. The first strand is formed by twisting a plurality of silk threads, and the second strand is formed by twisting a plurality of polyester profiled fibers. The cross-section of the polyester profiled fiber is set to a five-leaf shape.

[0012] In summary, the present utility model has the following beneficial effects: The base layer is composed of two layers of soft and breathable layers arranged alternately. The protrusions on the soft and breathable layers form a plurality of breathable and shape-retaining cavities inside the base layer, and the air holes opened on the protrusions communicate with the breathable and shape-retaining cavities, improving the air exchange rate of the air inside and outside the fabric. The plurality of protrusions increase the overall feel of the base layer and the anti-sticking effect, reducing the contact area between the base layer and the skin after being damp, and the shape-retaining support balls arranged in the breathable and shape-retaining cavities ensure that the protrusions can return to the protrusion state at a relatively fast speed after the external force is removed, ensuring the durability and practicality of the base layer. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a schematic structural diagram of the present utility model;

[0014] Figure 2 is a cross-sectional view of the present utility model;

[0015] Figure 3 is a sectional view of the soft yarn of the present utility model.

[0016] In the figure: 1, soft and breathable layer; 2, protrusion; 3, air hole; 4, shape-retaining support ball; 5, breathable and shape-retaining cavity; 6, soft yarn; 7, first strand; 8, second strand; 9, depression. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0017] The following will describe the present utility model in detail with reference to the drawings and embodiments.

[0018] Soft and comfortable jacquard fabric, such as Figure 1 and Figure 2As shown in the figure, it includes a base layer which is composed of two soft and breathable layers 1. On one end face of the soft and breathable layer 1, there are several depressions 9, and on the other end face of the soft and breathable layer 1, protrusions 2 are formed. On the end face of the protrusion 2, several ventilation holes 3 are opened. The two soft and breathable layers 1 are arranged in an alternating manner. The depressions 9 of the two soft and breathable layers 1 form a breathable and shape-retaining cavity 5 inside the base layer. At the bottom of the depression 9, a shape-retaining support ball 4 is fixedly connected. Part of the shape-retaining support balls 4 abut against the end face of the soft and breathable layer 1. The part of the protrusion 2 on the soft and breathable layer 1 can reduce the contact area between the fabric and the skin, improve the overall anti-sticking property and wearing comfort of the base layer. The two alternating soft and breathable layers 1 form several breathable and shape-retaining cavities 5 for ventilation inside the base layer, and ventilation holes 3 are opened on the end face of the protrusion 2. The ventilation holes 3 communicate with the breathable and shape-retaining cavity 5, improving the air circulation effect on both sides of the fabric and enhancing the overall ventilation effect. The shape-retaining support balls 4 are used to ensure that the protrusion 2 can quickly return to the protrusion 2 state after the pressure is removed, improving the overall service life of the base layer.

[0019] As Figure 1 , Figure 2 and Figure 3 shown, the soft and breathable layer 1 is woven from soft yarns 6. Take several cotton fibers and several polyester profiled fibers and put them into a twisting machine to twist to obtain the first strand 7 and the second strand 8. Feed the first strand 7 and the second strand 8 into the twisting machine to twist to obtain the soft yarn 6. Utilize the characteristics of silk being soft and breathable to ensure that the fabric has good softness, hand feeling and air permeability. Among them, the cross-section of the polyester profiled fiber is set as a five-leaf shape. The five-leaf cross-section improves the bulkiness and air permeability of the polyester profiled fiber, and the polyester profiled fiber has the characteristic of good strength, which can ensure that the soft yarn 6 has good yarn strength. Feed the soft yarn 6 into a jacquard loom and steadily weave the soft and breathable layer 1 with several patterns on the woven surface through the weave sequence of the jacquard organization. Use a printing machine to print resin on the end face of the soft and breathable layer 1. The printing shape is rectangular and arranged in a matrix array. Then put the soft and breathable layer 1 into a hot concentrated solution of neutral salts such as calcium nitrate and calcium chloride for treatment. Silk has good salt shrinkage performance, resulting in an increase in the density of the part that is salt shrunk, causing shrinkage. And part of the soft and breathable layer 1 is covered by resin, and the covered part is not easy to shrink. After removing the resin, the non-salt-shrunk part forms a depression 9 at one end of the soft and breathable layer 1 and a protrusion 2 at the other end. The depressions 9 in the matrix array ensure that the corresponding protrusions 2 are more evenly distributed on the soft and breathable layer 1. Use the printing machine and the salt shrinkage process to ensure the stable formation of the depressions 9 on the soft and breathable layer 1.

[0020] As Figure 1 and Figure 2As shown, the conformal support balls 4 are set as foam particles, which have the characteristics of good restorability, good elasticity, strong toughness and good hand feeling. They can stably ensure that the protrusions 2 on the soft breathable layer 1 have good shape retention, are not prone to collapse, improve the overall service life and durability of the base layer. Use a laser drilling machine to laser drill a number of ventilation holes 3 on the end faces of the protrusions 2 of the soft breathable layer 1, and at the depressions 9 of the soft breathable layer 1, use a dispensing machine to dot glue. The position where the glue is applied is set away from the ventilation holes 3 to ensure that the ventilation holes 3 are not blocked. Spread a number of conformal support balls 4 on the soft breathable layer 1. The conformal support balls 4 fall into the depressions 9 and come into contact with the glue. Wait for the glue to solidify and the conformal support balls 4 to be fixedly connected to the bottom surface of the depressions 9. Preferably, the diameter of the conformal support balls 4 is greater than or equal to the depth of the depressions 9. When fixedly connecting two layers of staggered soft breathable layers 1, some of the conformal support balls 4 abut against the bottom surface of the depressions 9 and the end faces of the soft breathable layer 1, ensuring that the a number of protrusions 2 on the soft breathable layer 1 have good structural strength and are not prone to collapse after long-term use, ensuring the contact area between the inside of the base layer and the air and improving the ventilation effect of the base layer.

[0021] As Figure 1 and Figure 2 shown, when fixedly connecting two layers of soft breathable layers 1 to form the base layer, place the end face with the depression 9 of one layer of soft breathable layer 1 facing upwards, lay the soft breathable layer 1 flat on a horizontal workbench, and bring the end face with the depression 9 of the other layer of soft breathable layer 1 closer to it, so that the two layers of soft breathable layers 1 are mutually attached. It should be noted that the positions of the depressions 9 on the two layers of soft breathable layers 1 are staggered, forming a number of breathable and conformal cavities 5 for ventilation inside the base layer, increasing the distribution density of the breathable and conformal cavities 5 inside the base layer on the base layer. The ventilation holes 3 opened on the protrusions 2 communicate with the breathable and conformal cavities 5, increasing the air exchange rate between the inside and outside of the base layer and improving the overall wearing comfort of the base layer. Finally, fix the two layers of soft breathable layers 1 by sewing to complete the processing and production of this soft and comfortable jacquard fabric.

[0022] The above is only the preferred implementation mode of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions falling within the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those of ordinary skill in the art in this technical field, without departing from the principle of the present invention, several improvements and refinements should also be regarded as the protection scope of the present invention.

Claims

1. A soft and comfortable jacquard fabric, including a base layer, characterized in that: The base layer is composed of two soft and breathable layers (1). A number of depressions (9) are provided on one end face of the soft and breathable layer (1), and protrusions (2) are formed on the other end face of the soft and breathable layer (1). A number of ventilation holes (3) are provided on the end face of the protrusion (2). The two soft and breathable layers (1) are arranged in an alternating manner. The depressions (9) of the two soft and breathable layers (1) form a ventilation and shape-retaining cavity (5) inside the base layer. A shape-retaining support ball (4) is fixedly connected to the bottom of the depression (9), and some of the shape-retaining support balls (4) are in contact with the end face of the soft and breathable layer (1).

2. The soft and comfortable jacquard fabric according to claim 1, wherein: A number of the depressions (9) are arranged in a matrix array on the soft and breathable layer (1).

3. The soft and comfortable jacquard fabric according to claim 1, characterized in that: The ventilation holes (3) and the shape-retaining support balls (4) are arranged in an alternating manner, and a number of the ventilation holes (3) are distributed on both sides of the shape-retaining support balls (4).

4. The soft and comfortable jacquard fabric according to claim 3, wherein: The diameter of the shape-retaining support ball (4) is greater than or equal to the depth of the depression (9), and the shape-retaining support ball (4) is set as foam particles.

5. The soft and comfortable jacquard fabric according to claim 1, characterized in that: The soft and breathable layer (1) is set as a jacquard weave, and the soft and breathable layer (1) is woven from soft yarns (6).

6. The soft and comfortable jacquard fabric according to claim 5, characterized in that: The soft yarn (6) is formed by twisting a first strand (7) and a second strand (8). The first strand (7) is formed by twisting a number of silk threads, and the second strand (8) is formed by twisting a number of polyester profiled fibers. The cross-section of the polyester profiled fiber is set as a five-leaf shape.