Printing machine with automatic alignment function
The automatic alignment system in digital printing machines adjusts the print head-fabric distance based on detected patterns, improving printing quality and versatility.
Patent Information
- Application Number
- CN202422522139.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-10-18
AI Technical Summary
The existing digital printing machines cannot automatically align the distance between the printer nozzle and the fabric, which affects the printing and dyeing effect and cannot meet the needs of more customers.
A printing machine with automatic alignment function is designed. The printing nozzle is driven to move up, down, left and right through horizontal and vertical driving components, and the precise alignment between the nozzle and the fabric is achieved by combining the image detector and the controller, and the distance between the nozzle and the fabric is adjusted using image processing software.
It realizes accurate alignment between the printing machine nozzle and the fabric, meets the printing needs of different customers, and improves the printing and dyeing effect and the practicality of the device.
Smart Images

Figure CN223100295U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile equipment, in particular to a printing machine with an automatic alignment function. Background Art
[0002] A digital printing machine is a processing equipment used for printing and dyeing clothing fabrics. A digital printing machine can accurately and quickly print patterns with complex structures on soft fabrics through a computer. The digital printing machine prints ink onto fabrics at high speed, which can achieve the advantages of rich and bright colors of fabric printing and dyeing, and the printing and dyeing patterns are firm and not easy to deform or fall off.
[0003] When a digital printing machine is printing and dyeing fabrics, the distance between the printing machine nozzle and the fabric can easily affect the printing and dyeing effect. Existing digital printing machines cannot align the distance between the printing machine nozzle and the fabric, and cannot meet the needs of more customers. Utility Model Content
[0004] The utility model aims to provide a printing machine with an automatic alignment function, which can automatically align the distance between the printing machine nozzle and the fabric to meet more customer needs.
[0005] In order to achieve the above object, the utility model provides a printing machine with automatic alignment function, comprising:
[0006] Workbench;
[0007] A U-shaped frame, the U-shaped frame is arranged across the top of the workbench;
[0008] A printing nozzle, which is arranged at the lower inner side of the U-shaped frame and is used for inkjet printing on fabrics;
[0009] A horizontal driving assembly, the horizontal driving assembly is arranged on the U-shaped frame and is used to drive the printing nozzle to move back and forth in a horizontal direction;
[0010] A vertical driving assembly, wherein the vertical driving assembly is drivingly connected to the horizontal driving assembly, and the printing nozzle is arranged at the output end of the vertical driving assembly;
[0011] An image detector, the image detector being disposed at the bottom of the vertical drive assembly;
[0012] A controller includes a central processing unit with image processing software, and the horizontal drive component, the vertical drive component and the image detector are all electrically connected to the controller.
[0013] Preferably, the horizontal driving assembly comprises:
[0014] A drive motor, which is arranged on the U-shaped frame and electrically connected to the controller;
[0015] A transmission lead screw, which is arranged between the two legs of the U-shaped frame, and the drive motor drives the transmission lead screw to rotate;
[0016] A transmission nut, which is threadedly connected to the transmission lead screw;
[0017] Two linear guide blocks, which are symmetrically arranged on the side of the transmission nut. The end of the linear guide block far from the transmission nut is slidably connected to the guide groove on the inner side wall of the U-shaped frame, and the setting direction of the guide groove is along the length direction of the top plate of the U-shaped frame.
[0018] Preferably, an installation groove is provided at the bottom inside the U-shaped frame, the transmission lead screw is arranged in the installation groove, and the two guide grooves are arranged in the two side walls of the installation groove. The setting direction of the installation groove is along the length direction of the top plate of the U-shaped frame.
[0019] Preferably, the vertical drive assembly includes:
[0020] A mounting plate, which is arranged at the bottom of the transmission nut;
[0021] A drive cylinder, which is arranged at the bottom of the mounting plate and electrically connected to the controller;
[0022] A bottom plate, which is arranged at the bottom of the drive cylinder, and the image detector and the printing nozzle are both arranged at the bottom of the bottom plate.
[0023] Preferably, a dovetail groove is provided at the bottom inside the U-shaped frame, and a dovetail slider matching the dovetail groove is provided at the top of the mounting plate. The setting direction of the dovetail groove is along the length direction of the top plate of the U-shaped frame.
[0024] Preferably, a guide rod is arranged at the bottom of the mounting plate, and the bottom end of the guide rod penetrates through the bottom plate.
[0025] Preferably, a linear bearing is arranged at the connection between the bottom plate and the guide rod.
[0026] Preferably, there are four guide rods, and the four guide rods are symmetrically arranged at the four corners of the mounting plate.
[0027] The beneficial effects of the utility model are as follows: a vertical driving component is set to drive the print head to move up and down toward the fabric, an image detector takes photos of the fabric for detection, and a controller controls the vertical driving component to drive the print head to move up and down according to the photos taken and the patterns to be sprayed, thereby changing the distance between the print head and the fabric, and then aligning the print head to meet the needs of different customers and ensure that the printing requirements can be met.
[0028] Other features and advantages of the present invention will be described in detail in the subsequent specific implementation section. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention but do not constitute a limitation to the present invention. In the accompanying drawings:
[0030] Figure 1 A schematic structural diagram of a printing machine with an automatic alignment function according to an embodiment of the utility model is shown;
[0031] Figure 2 A cross-sectional view of a printing machine with an automatic alignment function according to an embodiment of the utility model is shown;
[0032] Figure 3 A schematic diagram of the installation of a dovetail groove of a printing machine with an automatic alignment function according to an embodiment of the utility model is shown. DETAILED DESCRIPTION
[0033] The specific implementation of the present invention is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described here is only used to illustrate and explain the present invention, and is not used to limit the present invention.
[0034] Please refer to Figures 1 - 3 The present embodiment discloses a printing machine with an automatic alignment function, including a workbench 1, a U-shaped frame 2, a print head 3, a horizontal drive component 4, a vertical drive component 5, an image detector 6, and a controller. The U-shaped frame 2 is arranged across the top of the workbench 1, the print head 3 is arranged at the lower inner side of the U-shaped frame 2, and is used to perform inkjet printing on the fabric, the horizontal drive component 4 is arranged on the U-shaped frame 2, and is used to drive the print head 3 to move back and forth in the horizontal direction, the vertical drive component 5 is connected to the horizontal drive component 4 by transmission, the print head 3 is arranged at the output end of the vertical drive component 5, the image detector 6 is arranged at the bottom of the vertical drive component 5, the controller includes a central processing unit with image processing software, and the horizontal drive component 4, the vertical drive component 5, and the image detector 6 are all electrically connected to the controller.
[0035] In this embodiment, the image detector 6 can be an industrial camera, such as a CCD linear array camera, etc., which includes an O-shaped light source for illumination. During operation, the image detector 6 acquires the fabric surface image in real time online and transmits the acquired fabric surface image to the controller in real time. The controller receives the image data of the fabric surface provided by the image detector 6 in real time, and drives the printing nozzle 3 to move up or down through the vertical driving component 5, thereby aligning the printing nozzle 3. Then, the controller controls the horizontal driving component 4 to drive the printing nozzle 3 to move left and right for printing on the fabric, which can more accurately align the printing nozzle 3 to meet more printing requirements and improve the practicality of the device.
[0036] Please refer to Figure 2 , in this embodiment, the horizontal driving component 4 includes a driving motor 41, a transmission lead screw 42, a transmission nut 43, and two linear guide blocks 44. Among them, the driving motor 41 is arranged on the U-shaped frame 2, the driving motor 41 is electrically connected to the controller, the transmission lead screw 42 is arranged between the two legs of the U-shaped frame 2, the driving motor 41 drives the transmission lead screw 42 to rotate, the transmission nut 43 is threadedly connected to the transmission lead screw 42, the two linear guide blocks 44 are symmetrically arranged on the side of the transmission nut 43, and one end of the linear guide block 44 away from the transmission nut 43 is slidably connected to the guide groove 21 on the inner side wall of the U-shaped frame 2, and the setting direction of the guide groove 21 is along the length direction of the top plate of the U-shaped frame 2.
[0037] During specific operation, the controller controls the driving motor 41 to start, the driving motor 41 drives the transmission lead screw 42 to rotate. Due to the action of the transmission nut 43 and the linear guide block 4, the transmission nut 43 moves back and forth left and right under the U-shaped frame 2, thereby driving the printing nozzle 3 to move left and right for printing on the fabric.
[0038] Preferably, an installation groove 22 is provided at the bottom inside the U-shaped frame 2, the transmission lead screw 42 is arranged in the installation groove 22, the two guide grooves 21 are arranged in the two side walls of the installation groove 22, and the setting direction of the installation groove 22 is along the length direction of the top plate of the U-shaped frame 2. Installing the transmission structures such as the transmission lead screw 42 and the transmission nut 43 in the installation groove 22 can avoid the transmission structures from causing harm to the staff during operation, and improve the safety and rationality of the device.
[0039] Please refer to Figure 2 , the vertical driving component 5 includes a mounting plate 51, a driving cylinder 52, and a bottom plate 53. Among them, the mounting plate 51 is arranged at the bottom of the transmission nut 43, the driving cylinder 52 is arranged at the bottom of the mounting plate 51, the driving cylinder 52 is electrically connected to the controller, the bottom plate 53 is arranged at the bottom of the driving cylinder 52, and both the image detector 6 and the printing nozzle 3 are arranged at the bottom of the bottom plate 53.
[0040] During operation, the horizontal movement of the transmission nut 43 drives the horizontal movement of the mounting plate 51, thereby driving the image detector 6 and the printing nozzle 3 to move left and right to perform fabric printing. When it is necessary to position the distance between the fabric and the printing nozzle 3, it is only necessary to control the driving cylinder 52 to drive the printing nozzle 3 to move up and down, which is convenient to operate.
[0041] Please refer to Figure 2 and Figure 3 , a dovetail groove 23 is provided at the bottom inside the U-shaped frame 2, and a dovetail slider 511 matching the dovetail groove 23 is provided at the top of the mounting plate 51. The setting direction of the dovetail groove 23 is along the length direction of the top plate of the U-shaped frame 2. The dovetail groove 23 can bear a certain amount of support, reduce the force on the transmission nut 43, and avoid the situation that the transmission screw 42 breaks or cannot work properly due to excessive force on the transmission nut 43, thereby ensuring the normal operation of the printing machine.
[0042] Preferably, a guide rod 512 is provided at the bottom of the mounting plate 51, and the bottom end of the guide rod 512 penetrates through the bottom plate 53. The provision of the guide rod 512 can ensure that the bottom plate 53 can move up and down smoothly under the action of the driving cylinder 52. A linear bearing is provided at the connection between the bottom plate 53 and the guide rod 512, making the up and down movement smoother. In this embodiment, four guide rods 512 are provided, and the four guide rods 512 are symmetrically arranged at the four corners of the mounting plate 51, making the up and down movement of the bottom plate 53 more stable.
[0043] In summary, in this embodiment, the vertical driving assembly 5 is provided to drive the printing nozzle 3 to move up and down relative to the fabric, the image detector 6 takes pictures and detects the fabric, and the controller controls the vertical driving assembly 5 to drive the printing nozzle 3 to move up and down according to the taken pictures and the pattern to be sprayed, so as to change the distance between the printing nozzle 3 and the fabric, and then perform alignment on the printing nozzle 3 to meet the needs of different customers and ensure that the printing requirements can be met.
[0044] The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solutions of the present invention, and these simple modifications all fall within the protection scope of the present invention. In addition, it should be noted that, in the above specific embodiments, the various specific technical features described can be combined in any suitable manner without conflict. To avoid unnecessary repetition, the present invention will not separately describe various possible combination methods.
[0045] In addition, any combination can be made between different embodiments of the present invention as long as it does not violate the idea of the present invention, and it should also be regarded as the content disclosed by the present invention.
Claims
1. A printing machine with an automatic alignment function, characterized in that, include: Workbench; A U-shaped frame, the U-shaped frame is arranged across the top of the workbench; A printing nozzle, which is arranged at the lower inner side of the U-shaped frame and is used for inkjet printing on fabrics; A horizontal driving assembly, the horizontal driving assembly is arranged on the U-shaped frame and is used to drive the printing nozzle to move back and forth in a horizontal direction; A vertical driving assembly, wherein the vertical driving assembly is drivingly connected to the horizontal driving assembly, and the printing nozzle is arranged at the output end of the vertical driving assembly; An image detector, the image detector being disposed at the bottom of the vertical drive assembly; A controller includes a central processing unit with image processing software, and the horizontal drive component, the vertical drive component and the image detector are all electrically connected to the controller.
2. The printing machine with an automatic alignment function according to claim 1, characterized in that, The horizontal drive assembly comprises: A driving motor, wherein the driving motor is disposed on the U-shaped frame and is electrically connected to the controller; A transmission screw rod, the transmission screw rod is arranged between the two legs of the U-shaped frame, and the driving motor drives the transmission screw rod to rotate; A transmission nut, the transmission nut being threadedly connected to the transmission screw; A linear guide block, wherein two linear guide blocks are provided, and the two linear guide blocks are symmetrically arranged on the side surfaces of the transmission nut, and one end of the linear guide block away from the transmission nut is slidably connected to the guide groove of the inner side wall of the U-shaped frame, and the setting direction of the guide groove is arranged along the length direction of the top plate of the U-shaped frame.
3. The printing machine with an automatic alignment function according to claim 2, wherein The bottom of the inner side of the U-shaped frame is provided with a mounting groove, the transmission screw is arranged in the mounting groove, the two guide grooves are arranged in the two side walls of the mounting groove, and the mounting groove is arranged along the length direction of the top plate of the U-shaped frame.
4. The printing machine with an automatic alignment function according to claim 2, characterized in that, The vertical drive assembly comprises: A mounting plate, the mounting plate being arranged at the bottom of the transmission nut; A driving cylinder, the driving cylinder is arranged at the bottom of the mounting plate, and the driving cylinder is electrically connected to the controller; A bottom plate is arranged at the bottom of the driving cylinder, and the image detector and the printing nozzle are both arranged at the bottom of the bottom plate.
5. The printing machine with an automatic alignment function according to claim 4, characterized in that, A dovetail groove is arranged at the bottom of the inner side of the U-shaped frame, a dovetail slider matching the dovetail groove is arranged at the top of the mounting plate, and the dovetail groove is arranged along the length direction of the top plate of the U-shaped frame.
6. The printing machine with an automatic alignment function according to claim 4, characterized in that, A guide rod is arranged at the bottom of the mounting plate, and the bottom end of the guide rod passes through the bottom plate.
7. The printing machine with an automatic alignment function according to claim 6, characterized in that, A linear bearing is arranged at the connection between the base plate and the guide rod.
8. The printing machine with an automatic alignment function according to claim 6, characterized in that, The number of guide rods is four, and the four guide rods are symmetrically arranged at the four corners of the mounting plate.