Workpiece discharging device
The downpiece device automates the transportation of large automotive components using sensors and actuators, addressing labor-intensive manual handling and enhancing safety and efficiency.
Patent Information
- Application Number
- CN202422447828.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-10-11
Smart Images
Figure CN223101931U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile part welding, in particular to a blanking device. Background Technique
[0002] In the workshop production process, due to the large size, heavy weight and complex processes of automobile parts, after production, the parts need to be transported to the full inspection station for inspection and then placed on the rack. At present, in the market for blanking and transfer, in order to reduce equipment costs, manual handling is mostly used. However, the repeated manual handling increases labor costs and labor intensity, increases operation time, reduces production rhythm, and also has certain risks. Therefore, we propose a blanking device. Content of the Utility Model
[0003] The utility model provides a blanking device, which solves the problem of increasing labor costs and labor intensity caused by manual handling in the above-mentioned background technique.
[0004] The utility model provides the following technical scheme: a blanking device, including a blanking table, a fixed base and a blanking tooling. The blanking table and the fixed base are respectively fixed on the ground. A blanking sensor is arranged on the blanking table. The top of the fixed base is movably connected with the blanking tooling through a slide rail. A forward cylinder is fixed on one side of the fixed base away from the blanking table. The other end of the forward cylinder is fixedly connected with the blanking tooling. A lifting cylinder is fixed on the top of the blanking tooling. A workpiece placing table is fixed on the top of the lifting cylinder. A sensing sensor is arranged on the workpiece placing table.
[0005] Preferably, the telescopic direction of the forward cylinder is the same as the length direction of the slide rail; both the lifting cylinder and the forward cylinder are equipped with in-place detection switches.
[0006] Preferably, the slide rail is fixedly connected with the top of the fixed base, and the blanking tooling is movably connected with the slide rail.
[0007] Preferably, an electric control box is arranged on the blanking tooling, and the electric control box is located on the side of the workpiece placing table away from the blanking table.
[0008] Preferably, a groove adapted to the workpiece placing table is arranged on one side of the blanking table close to the blanking tooling.
[0009] Compared with the prior art, the utility model has the following beneficial effects:
[0010] 1. For this blanking device, through the settings of the blanking tooling, the forward cylinder and the lifting cylinder, parts can be automatically sent to the blanking table. During the blanking process, manual participation is omitted, reducing labor intensity and labor costs, and improving the practicability of this device.
[0011] 2. The downstream device, through the settings of the sensing sensor and the downstream sensor, when the downstream sensor is on, the downstream tooling will not move forward, which can prevent the repeated conveying of parts; when the sensing sensor is on, the device will not place the product on the downstream tooling, greatly improving the safety of the product and the operator. Moreover, the sensing sensor and the downstream sensor can also play a function of anti-collision, improving the safety of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 is a three-dimensional schematic diagram of the structure of the present invention;
[0013] Figure 2 is a top view of the structure of the present invention;
[0014] Figure 3 is a side view of the structure of the present invention.
[0015] In the figure: 1. downstream table; 2. downstream sensor; 3. forward cylinder; 4. lifting cylinder; 5. slide rail; 6. sensing sensor; 7. electric control box; 8. fixed base; 9. downstream tooling; 10. workpiece placement table; 11. groove. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0016] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0017] Please refer to Figures 1 to 3 , the present invention provides a downstream device, including a downstream table 1, a downstream sensor 2, a forward cylinder 3, a lifting cylinder 4, a slide rail 5, a sensing sensor 6, an electric control box 7, a fixed base 8 and a downstream tooling 9. The downstream table 1 and the fixed base 8 are respectively fixed on the ground. The downstream table 1 is provided with a downstream sensor 2. Through the setting of the downstream sensor 2, it can detect whether there are parts placed on the downstream table 1. When there are parts placed on the downstream table 1, the downstream sensor 2 lights up. And during the process of the downstream sensor 2 lighting up, the device will not convey the product to the downstream table 1 again, which can prevent the repeated conveying of parts and improve the reliability of the device during use.
[0018] A slide rail 5 is fixed to the top of the fixed base 8. The top of the slide rail 5 is movably connected to a workpiece unloading tooling 9. On one side of the fixed base 8 away from the unloading table 1, a forward cylinder 3 is fixed. The other end of the forward cylinder 3 is fixedly connected to the workpiece unloading tooling 9, and the telescopic direction of the forward cylinder 3 is the same as the length direction of the slide rail 5. Through the setting of the forward cylinder 3, the telescopic movement of the forward cylinder 3 can drive the workpiece unloading tooling 9 to move on the slide rail 5. When the forward cylinder 3 extends, the workpiece unloading tooling 9 approaches the unloading table 1. When the forward cylinder 3 contracts, the workpiece unloading tooling 9 moves away from the unloading table 1.
[0019] A lifting cylinder 4 and an electric control box 7 are fixed to the top of the workpiece unloading tooling 9. The electric control box 7 is located on the side of the workpiece placement table 10 away from the unloading table 1. During the working process, the device uses the electric control box 7 to control the electrical components in the device. The top of the lifting cylinder 4 is fixed with a workpiece placement table 10, and a sensing sensor 6 is provided on the workpiece placement table 10. Through the setting of the sensing sensor 6, it can be judged whether a product is conveyed. When the product part is placed on the workpiece placement table 10, the sensing sensor 6 lights up. At this time, no new product can be placed on the workpiece unloading tooling 9, which greatly improves the safety of the product and the operator.
[0020] And a groove 11 adapted to the workpiece placement table 10 is provided on the side of the unloading table 1 close to the workpiece unloading tooling 9 to prevent the unloading table 1 from interfering with the workpiece unloading tooling 9.
[0021] In place detection switches are installed on both the above-mentioned lifting cylinder 4 and the forward cylinder 3 to detect whether the cylinders move in place, improving the accuracy of the device during use.
[0022] In summary, during the working process of the workpiece unloading device, when the sensing sensor 6 lights up, the electrical program will send an instruction to the electric control box 7 end. At this time, the electric control box 7 sends a signal to control the forward cylinder 3 to extend. The workpiece unloading tooling 9 will slide forward through the slide rail 5 connected to its lower end on the fixed base 8. When the in place detection switch installed on the forward cylinder 3 detects that the forward cylinder 3 moves in place, the forward cylinder 3 stops moving. At this time, under the control of the electric control box 7, the lifting cylinder 4 descends. When the sensing sensor 6 connected to it lights up, the lifting cylinder 4 descends in place. At this time, the product part is placed on the unloading table 1, and the unloading sensor 2 on the unloading table 1 lights up. When the product part is placed on the unloading table 1, the forward cylinder 3 contracts, and the forward cylinder 3 drives the workpiece unloading tooling 9 to move away from the unloading table 1 until the workpiece unloading tooling 9 resets. At this time, a workpiece unloading action cycle is completed.
[0023] Moreover, the downstream sensor 2 and the sensing sensor 6 can not only determine whether a product is conveyed, but also function to prevent collisions. When the downstream sensor 2 is constantly on, the downstream tooling 9 cannot move to the downstream table at this time. Similarly, when the sensing sensor 6 is constantly on, no new product will be placed on the downstream tooling 9, greatly improving the safety of the product and the operator.
[0024] All the standard parts used in the present utility model can be purchased from the market. The special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, welding, etc. that are mature in the prior art. The machines, parts and equipment all adopt conventional models in the prior art, which will not be elaborated here. The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art. Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A part discharging device, comprising a part discharging table (1), a fixed base (8) and a part discharging tooling (9), characterized in that: The lower workbench (1) and the fixed base (8) are respectively fixed on the ground. A lower work sensor (2) is provided on the lower workbench (1). The top of the fixed base (8) is movably connected with a lower work tooling (9) through a slide rail (5). A forward cylinder (3) is fixed on one side of the fixed base (8) away from the lower workbench (1). The other end of the forward cylinder (3) is fixedly connected with the lower work tooling (9). A lifting cylinder (4) is fixed on the top of the lower work tooling (9). A workpiece placement table (10) is fixed on the top of the lifting cylinder (4). A sensing sensor (6) is provided on the workpiece placement table (10).
2. The under-piece device according to claim 1, characterized in that: The telescopic direction of the forward cylinder (3) is the same as the length direction of the slide rail (5); both the lifting cylinder (4) and the forward cylinder (3) are equipped with in-place detection switches.
3. The following device according to claim 1, characterized in that: The slide rail (5) is fixedly connected with the top of the fixed base (8), and the lower work tooling (9) is movably connected with the slide rail (5).
4. The lower part device according to claim 1, characterized in that: An electric control box (7) is arranged on the lower work tooling (9), and the electric control box (7) is located on the side of the workpiece placement table (10) away from the lower workbench (1).
5. The following device according to claim 1, characterized in that: A groove (11) adapted to the workpiece placement table (10) is provided on one side of the lower workbench (1) close to the lower work tooling (9).