Belt fatigue testing device
The belt fatigue testing apparatus improves the accuracy of fatigue testing by using a motor-driven system with pressure sensors to monitor and record experimental data, addressing the inaccuracy of manual observation in existing methods.
Patent Information
- Application Number
- CN202421861988.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-02
AI Technical Summary
Existing belt fatigue testing is not accurate enough, lacking professional testing equipment and accurate data recording.
A belt fatigue testing device is designed, including a transmission testing structure and fatigue testing components. The belt fatigue testing and data monitoring are realized using motors, rotating shafts, pulleys, hydraulic rods, pressure sensors and other components.
It improves the accuracy of belt fatigue testing and the scientific nature of data recording, can promptly detect the fatigue performance of belts, and ensures the stable operation of mechanical equipment.
Smart Images

Figure CN223107228U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of belt production, and specifically relates to a belt fatigue test device. Background Art
[0002] The fatigue test of the transmission belt judges whether the belt will have fatigue fracture or failure during actual use by simulating a long-term high-intensity working environment. This test is crucial for ensuring the normal operation of mechanical equipment. Through this test, the durability and reliability of the belt can be effectively evaluated, so as to ensure that the mechanical equipment can maintain stability and safety during long-term use.
[0003] In the prior art, generally the belt is driven by a motor, and the test situation of the belt is observed and recorded manually, and the test is not accurate enough.
[0004] Therefore, we propose a belt fatigue test device. Content of the Utility Model
[0005] (1) Technical Problems to be Solved
[0006] Aiming at the deficiencies of the prior art, the utility model provides a belt fatigue test device, which has the advantages of providing a scientific basis for the performance evaluation of the belt through professional test equipment and accurate data recording, etc., and can effectively solve the problems in the background art.
[0007] (2) Technical Solutions
[0008] To achieve the above purpose, the technical solution adopted by the utility model is: a belt fatigue test device, including a substrate, one end of the outer surface of the upper end of the substrate is fixedly installed with a transmission test structure, the other end of the outer surface of the upper end of the substrate is fixedly installed with a fatigue test component, a test belt is arranged between the transmission test structure and the fatigue test component, the transmission test structure includes a motor, a rotating shaft and a first pulley, the fatigue test component includes a base box, a lifting plate, a hydraulic rod, a guide ring, a guide rod, a pressure sensor, a fixing block, a connecting plate, a second pulley and a driven shaft, and the test belt is in transmission connection between the first pulley and the second pulley.
[0009] Preferably, the motor is fixedly installed at one end of the outer surface of the upper end of the substrate, the rotating shaft is connected to one end of the output shaft of the motor, and the first pulley is fixedly installed on the outer wall of the rotating shaft away from the motor.
[0010] Preferably, a coupling is arranged between the rotating shaft and the motor, and one end of the outer surface of the rotating shaft away from the first pulley is fixedly connected to one end of the outer surface of the output shaft of the motor through the coupling.
[0011] Preferably, the lower outer surface of the base box is fixedly connected to the upper outer surface of the substrate. The number of the guide rings and the guide rods is two groups each. The two groups of guide rings are fixedly installed at the left and right ends of the upper outer surface of the base box, and the hydraulic rod is fixedly installed in the middle of the base box.
[0012] Preferably, the upper outer surfaces of the upper ends of the two groups of guide rods are fixedly connected to the left and right ends of the lower outer surface of the lifting plate. The upper outer surface of the piston rod in the hydraulic rod is fixedly connected to the middle of the lower outer surface of the lifting plate. The outer wall of the guide rod is slidably connected to the guide ring. The lower end of the guide rod passes through the guide ring and extends into the interior of the base box. The pressure sensor is fixedly installed between the middle of the upper outer surface of the lifting plate and the middle of the lower outer surface of the fixed block. The connecting plate is fixedly installed on the upper outer surface of the fixed block. The driven shaft is connected to the middle of the outer surface of one side of the connecting plate. The outer surface of one end of the driven shaft is fixedly connected to the middle of the outer surface of one end of the second pulley.
[0013] Preferably, a sealing bearing is provided between the driven shaft and the connecting plate, and the driven shaft is rotatably connected to the connecting plate through the sealing bearing. The pressure sensor, the hydraulic rod and the motor are all externally connected to the controller.
[0014] (III) Beneficial Effects
[0015] Compared with the prior art, the present utility model provides a belt fatigue testing device, which has the following
[0016] beneficial effects:
[0017] 1. For this belt fatigue testing device, through the transmission testing structure and the fatigue testing component, it is convenient to test the fatigue of the tested belt.
[0018] 2. For this belt fatigue testing device, through the provided pressure sensor, it is convenient to monitor the experimental data, and the experimental output can be transmitted to the control terminal for analysis, which is convenient for use. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of a belt fatigue testing device of the present utility model.
[0020] Figure 2 It is a schematic diagram of the structure of the transmission testing structure in a belt fatigue testing device of the present utility model.
[0021] Figure 3 It is a schematic diagram of the structure of the fatigue testing component in a belt fatigue testing device of the present utility model.
[0022] Figure 4 It is a schematic diagram of a partial structure of the fatigue testing component in a belt fatigue testing device of the present utility model.
[0023] In the figure: 1. Substrate; 2. Transmission test structure; 3. Fatigue test component; 4. Test belt; 5. Motor; 6. Rotating shaft; 7. First pulley; 8. Base box; 9. Lifting plate; 10. Hydraulic rod; 11. Guide ring; 12. Guide rod; 13. Pressure sensor; 14. Fixed block; 15. Connection plate; 16. Second pulley; 17. Driven shaft. Specific implementation manner
[0024] In order to make the technical means, creative features, achieved purposes and effects realized by the present utility model easy to understand, the present utility model will be further described below in conjunction with specific implementation manners.
[0025] This embodiment is a belt fatigue test device.
[0026] As Figures 1-4 shown, it includes a substrate 1. One end of the outer surface of the upper end of the substrate 1 is fixedly installed with a transmission test structure 2, and the other end of the outer surface of the upper end of the substrate 1 is fixedly installed with a fatigue test component 3. A test belt 4 is arranged between the transmission test structure 2 and the fatigue test component 3. The transmission test structure 2 includes a motor 5, a rotating shaft 6 and a first pulley 7. The fatigue test component 3 includes a base box 8, a lifting plate 9, a hydraulic rod 10, a guide ring 11, a guide rod 12, a pressure sensor 13, a fixed block 14, a connection plate 15, a second pulley 16 and a driven shaft 17, and the test belt 4 is drivingly connected between the first pulley 7 and the second pulley 16.
[0027] The motor 5 is fixedly installed at one end of the outer surface of the upper end of the substrate 1. The rotating shaft 6 is connected to one end of the output shaft in the motor 5. The first pulley 7 is fixedly installed on the outer wall of the rotating shaft 6 away from the motor 5. A coupling is provided between the rotating shaft 6 and the motor 5. The outer surface of one end of the rotating shaft 6 away from the first pulley 7 is fixedly connected to the outer surface of one end of the output shaft in the motor 5 through the coupling. The lower outer surface of the base box 8 is fixedly connected to the upper outer surface of the substrate 1. The number of the guide rings 11 and the guide rods 12 is two groups each. The two groups of guide rings 11 are fixedly installed at the left and right ends of the upper outer surface of the base box 8. The hydraulic rod 10 is fixedly installed in the middle of the base box 8. The upper outer surfaces of the two guide rods 12 are fixedly connected to the left and right ends of the lower outer surface of the lifting plate 9. The upper outer surface of the piston rod in the hydraulic rod 10 is fixedly connected to the middle of the lower outer surface of the lifting plate 9. The outer wall of the guide rod 12 is slidably connected to the guide ring 11. The lower end of the guide rod 12 passes through the guide ring 11 and extends into the interior of the base box 8. The pressure sensor 13 is fixedly installed between the middle of the upper outer surface of the lifting plate 9 and the middle of the lower outer surface of the fixed block 14. The connecting disk 15 is fixedly installed on the upper outer surface of the fixed block 14. The driven shaft 17 is connected to the middle of the outer surface of one side of the connecting disk 15. The outer surface of one end of the driven shaft 17 is fixedly connected to the middle of the outer surface of one end of the second pulley 16. A sealing bearing is provided between the driven shaft 17 and the connecting disk 15. The driven shaft 17 is rotationally connected to the connecting disk 15 through the sealing bearing. The pressure sensor 13, the hydraulic rod 10 and the motor 5 are all externally connected to a controller.
[0028] It should be noted that the present utility model is a belt fatigue testing device. The provided transmission testing structure 2 and fatigue testing component 3, when conducting an experiment on the test belt 4, drive the second pulley 16 to descend through the operation of the hydraulic rod 10, shortening the distance between the second pulley 16 and the first pulley 7, facilitating the installation of the test belt 4 on the second pulley 16 and the first pulley 7. During the test, it is necessary to tighten the test belt 4. The second pulley 16 is driven to rise through the operation of the hydraulic rod 10, and the test belt 4 is tightened between the second pulley 16 and the first pulley 7. At this time, the pressure sensor 13 monitors the pressure value during tightening. The rotating shaft 6 is driven to rotate through the operation of the motor 5. The rotating shaft 6 drives the first pulley 7 to rotate. The first pulley 7 drives the test belt 4 to transmit in and out. The test belt 4 operates for a long time for fatigue testing. The manifestations of belt fatigue mainly include breakage and reduced working efficiency. The reduction in working efficiency is mainly manifested as the test belt 4 becoming loose. When the above situations occur, the force values detected by the pressure sensor 13 will all decrease. The pressure sensor 13 transmits the values to an external terminal for analysis, facilitating the improvement of the accuracy of the experiment, and the structure is simple and the cost is low.
[0029] It should be noted that in this text, relational terms such as first and second (No. 1, No. 2, etc.) are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising one..." does not exclude the existence of additional identical elements in the process, method, article or device comprising the said element.
[0030] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and all these changes and improvements fall within the scope of the present utility model claimed.
Claims
1. A belt fatigue test device, comprising a substrate (1), characterized in that: One end of the outer surface of the upper end of the substrate (1) is fixedly installed with a transmission test structure (2), and the other end of the outer surface of the upper end of the substrate (1) is fixedly installed with a fatigue test component (3). A test belt (4) is arranged between the transmission test structure (2) and the fatigue test component (3). The transmission test structure (2) includes a motor (5), a rotating shaft (6) and a first pulley (7). The fatigue test component (3) includes a base box (8), a lifting plate (9), a hydraulic rod (10), a guide ring (11), a guide rod (12), a pressure sensor (13), a fixing block (14), a connecting disk (15), a second pulley (16) and a driven shaft (17), and the test belt (4) is in transmission connection between the first pulley (7) and the second pulley (16).
2. The belt fatigue test device according to claim 1, wherein: The motor (5) is fixedly installed at one end of the outer surface of the upper end of the substrate (1). The rotating shaft (6) is connected to one end of the output shaft of the motor (5). The first pulley (7) is fixedly installed on the outer wall of the end of the rotating shaft (6) away from the motor (5).
3. The belt fatigue test device according to claim 2, characterized in that: A coupling is arranged between the rotating shaft (6) and the motor (5). The outer surface of the end of the rotating shaft (6) away from the first pulley (7) is fixedly connected to the outer surface of the end of the output shaft of the motor (5) through the coupling.
4. The belt fatigue testing device according to claim 3, characterized in that: The lower outer surface of the base box (8) is fixedly connected to the upper outer surface of the substrate (1). The number of the guide rings (11) and the guide rods (12) is two groups. The two groups of guide rings (11) are fixedly installed at the left and right ends of the upper outer surface of the base box (8). The hydraulic rod (10) is fixedly installed in the middle of the base box (8).
5. A belt fatigue test device according to claim 4, characterized in that: The upper outer surfaces of the two groups of guide rods (12) are fixedly connected to the left and right ends of the lower outer surface of the lifting plate (9). The upper outer surface of the piston rod in the hydraulic rod (10) is fixedly connected to the middle of the lower outer surface of the lifting plate (9). The outer wall of the guide rod (12) is in sliding connection with the guide ring (11). The lower end of the guide rod (12) penetrates through the guide ring (11) and extends into the interior of the base box (8). The pressure sensor (13) is fixedly installed between the middle of the upper outer surface of the lifting plate (9) and the middle of the lower outer surface of the fixing block (14). The connecting disk (15) is fixedly installed on the upper outer surface of the fixing block (14). The driven shaft (17) is connected to the middle of the outer surface of one side of the connecting disk (15). The outer surface of one end of the driven shaft (17) is fixedly connected to the middle of the outer surface of one end of the second pulley (16).
6. The belt fatigue test device according to claim 5, characterized in that: A sealing bearing is arranged between the driven shaft (17) and the connecting disk (15). The driven shaft (17) is rotationally connected to the connecting disk (15) through the sealing bearing. The pressure sensor (13), the hydraulic rod (10) and the motor (5) are all externally connected to a controller.