Dual-power change-over switch with high assembly efficiency

The dual power transfer switch design allows simultaneous assembly of upper and base components, improving efficiency and reducing costs by integrating key elements as a single unit, addressing inefficiencies in traditional assembly methods.

CN223108700UActive Publication Date: 2025-07-15ZHEJIANG JOTTA ELECTRIC
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Patent Information

Application Number
CN202422005492.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-07-15
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

The existing dual power conversion switches are less efficient during assembly and cannot achieve assembly line production, affecting production efficiency.

Method used

A dual power conversion switch with high assembly efficiency is designed. By fixing the output copper bar, the second input copper bar, the upper contact mechanism and the upper transmission mechanism on the first upper cover, and then connected to the base after assembly is completed. The integrated static contact, the output copper bar and the wiring structure are adopted to reduce the contact point and reduce the temperature rise, so as to achieve the simultaneous assembly of two assembly lines.

Benefits of technology

It greatly improves production and assembly efficiency, reduces contact points and copper bar volume, and reduces manufacturing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dual-power change-over switch with high assembly efficiency, which comprises a base, a first upper cover and a second upper cover, the first upper cover and the second upper cover are respectively mounted at the top of the base, a lower moving contact mechanism and a lower transmission mechanism are mounted in the base, and a separation shell is mounted on the inner side of the first upper cover. An upper moving contact mechanism is slidably installed between the first upper cover and the separation shell, a blocking shell is installed on the side, away from the first upper cover, of the separation shell, an upper transmission mechanism used for driving the upper moving contact mechanism to move is arranged between the blocking shell and the separation shell, and a second positioning column is arranged on one side of the separation shell. According to the utility model, the output copper bar, the second input copper bar, the upper moving contact mechanism, the upper transmission mechanism and other parts are fixed on the first upper cover, the first upper cover is connected with the base after the assembly is completed, and the assembly of the parts on the first upper cover and the assembly of the parts on the base can be simultaneously carried out through two assembly lines, so that the production and assembly efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of switchgear, in particular to a dual-power conversion switch with high assembly efficiency. Background Technique

[0002] A dual-power conversion switch is a switchgear that can automatically switch the load circuit from one power supply to another standby power supply in case of main power failure or power outage. Its original design intention is to ensure that critical loads can operate continuously and reliably in case of power failure, avoiding production stoppages, equipment damage or more serious consequences.

[0003] When assembling the existing dual-power conversion switch, each part is installed layer by layer on the base. After all the parts are installed, the upper cover is finally assembled. However, this structure is not conducive to assembly line production. Generally, it can only be assembled through one assembly line, resulting in low production and assembly efficiency. Content of the Utility Model

[0004] The purpose of the utility model is to provide a dual-power conversion switch with high assembly efficiency to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: A dual-power conversion switch with high assembly efficiency, including a base, a first upper cover and a second upper cover respectively installed on the top of the base. A lower moving contact mechanism and a lower transmission mechanism are installed inside the base. A partition shell is installed on the inner side of the first upper cover. An upper moving contact mechanism is slidably installed between the first upper cover and the partition shell. A baffle shell is installed on the side of the partition shell away from the first upper cover. An upper transmission mechanism for driving the upper moving contact mechanism to move is arranged between the baffle shell and the partition shell. A second positioning column is arranged on one side of the partition shell, and a first sector block is arranged on the other side of the partition shell. A second connection hole penetrates through the first sector block, the partition shell and the second positioning column. A second positioning groove matched with the second positioning column is opened on the first upper cover. A third connection hole is arranged on the first upper cover. A second sector block is arranged on one side of the baffle shell. A first connection hole penetrates through the second sector block and the baffle shell. A rear connection groove is formed between the second sector block and the baffle shell. A first positioning column is arranged on the base. A first through hole penetrates through the first positioning column and the base. A first positioning groove matched with the first positioning column is arranged on one side of the first upper cover. A second through hole is arranged on the first upper cover. A second input copper row and an output copper row are installed on the inner side of the first upper cover. A static contact head is arranged at one end of the output copper row, and a wiring part is arranged at the other end of the output copper row. A fixing hole is opened on the static contact head.

[0006] As a preferred scheme of the utility model, the static contact head, the output copper row and the wiring part are of an integrally formed structure.

[0007] As a preferred embodiment of the present utility model, arc extinguishing grid plates are provided on both the partition shell and the first upper cover.

[0008] As a preferred embodiment of the present utility model, limiting grooves are provided on both sides of the first upper cover adjacent to the partition shell.

[0009] As a preferred embodiment of the present utility model, an avoidance groove is provided on one side of the partition shell, and a notch is provided on the first upper cover.

[0010] As a preferred embodiment of the present utility model, the third connection hole communicates with the second positioning groove, and the second through hole communicates with the first positioning groove.

[0011] As a preferred embodiment of the present utility model, a first input copper bar and a lower static contact are provided inside the base, and a bolt is threadedly connected between the lower static contact and the output copper bar.

[0012] As a preferred embodiment of the present utility model, a partition plate is installed between the first upper cover and the base.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: In the present utility model, parts such as the output copper bar, the second input copper bar, the upper moving contact mechanism, and the upper transmission mechanism are fixed on the first upper cover. After the assembly is completed, the first upper cover and the base are connected. The assembly of the parts on the first upper cover and the assembly of the parts on the base can be carried out simultaneously through two assembly lines, greatly improving the production and assembly efficiency. Moreover, the static contact head, the output copper bar, and the wiring part are integrally formed structures. Compared with the traditional method that requires an additional separate copper bar to connect the static contact head and the lower static contact, not only the number of contact points is reduced, the temperature rise of the copper bar is improved, but also the volume of the copper bar is smaller, thereby reducing the manufacturing cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0015] Figure 2 is a left-sectional view of the present utility model;

[0016] Figure 3 is a structural schematic diagram of the present utility model after removing the first upper cover;

[0017] Figure 4 is a structural schematic diagram of the base of the present utility model;

[0018] Figure 5 is a structural schematic diagram of the output copper bar of the present utility model;

[0019] Figure 6 is a structural schematic diagram of the present utility model after the first upper cover is assembled;

[0020] Figure 7 This is a schematic structural diagram of the first upper cover when the retaining shell of the present utility model is not installed;

[0021] Figure 8 This is a schematic structural diagram of the first upper cover after the output copper bar, the second input copper bar and the upper moving contact mechanism of the present utility model are installed;

[0022] Figure 9 This is a schematic structural diagram of the first upper cover after the output copper bar and the second input copper bar of the present utility model are installed;

[0023] Figure 10 This is a schematic structural diagram of the partition shell of the present utility model;

[0024] Figure 11 This is a schematic structural diagram of the retaining shell of the present utility model;

[0025] Figure 12 This is a schematic structural diagram of the first upper cover of the present utility model;

[0026] Figure 13 This is a schematic structural diagram of the bottom of the present utility model.

[0027] In the figure: 1, base; 2, first upper cover; 3, second upper cover; 4, output copper bar; 5, bolt; 6, wiring part; 7, first input copper bar; 8, retaining shell; 9, partition shell; 10, second input copper bar; 11, upper moving contact mechanism; 12, upper transmission mechanism; 13, lower static contact; 14, partition board; 15, lower moving contact mechanism; 16, lower transmission mechanism; 17, first through hole; 18, first positioning column; 19, fixing hole; 20, static contact head part; 21, first connection hole; 22, first sector block; 23, second connection hole; 24, first positioning groove; 25, second through hole; 26, arc extinguishing grid piece; 27, limiting groove; 28, second positioning groove; 29, third connection hole; 30, avoidance groove; 31, connection groove; 32, second positioning column; 33, second sector block; 34, notch. Specific embodiments

[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0029] Please refer to Figures 1 to 13, the present utility model provides a technical solution: a dual power conversion switch with high assembly efficiency, including a base 1, a first upper cover 2 and a second upper cover 3 respectively installed on the top of the base 1. An under-moving contact mechanism 15 and an under-driving mechanism 16 are installed inside the base 1. An operating mechanism for driving the under-driving mechanism 16 and the upper-driving mechanism 12 is provided between the second upper cover 3 and the base 1. The operating mechanism, the under-moving contact mechanism 15, the under-driving mechanism 16, the upper-moving contact mechanism 11 and the upper-driving mechanism 12 are all prior arts, so they will not be elaborated in detail. A partition shell 9 is installed on the inner side of the first upper cover 2. The partition shell 9 is used to protect the upper-moving contact mechanism 11. The upper-moving contact mechanism 11 is slidably installed between the first upper cover 2 and the partition shell 9. A retaining shell 8 is installed on the side of the partition shell 9 away from the first upper cover 2. The retaining shell 8 is used to protect the upper-driving mechanism 12. An upper-driving mechanism 12 for driving the upper-moving contact mechanism 11 to move is provided between the retaining shell 8 and the partition shell 9. A second positioning post 32 is provided on one side of the partition shell 9, and a first sector block 22 is provided on the other side of the partition shell 9. The first sector block 22 cooperates with the connecting groove 31 to limit the retaining shell 8 to prevent offset between the retaining shell 8 and the partition shell 9. A second connecting hole 23 penetrates through the first sector block 22, the partition shell 9 and the second positioning post 32. By sequentially screwing screws into the first connecting hole 21, the second connecting hole 23 and the third connecting hole 29, the retaining shell 8, the partition shell 9 and the first upper cover 2 can be fixed. A second positioning groove 28 matching the second positioning post 32 is provided on the first upper cover 2. The second positioning groove 28 and the second positioning post 32 cooperate to limit the partition shell 9 to prevent offset between the partition shell 9 and the first upper cover 2. A third connecting hole 29 is provided on the first upper cover 2. A second sector block 33 is provided on one side of the retaining shell 8. A first connecting hole 21 penetrates through the second sector block 33 and the retaining shell 8. A rear connecting groove 31 is formed between the second sector block 33 and the retaining shell 8. A first positioning post 18 is provided on the base 1. The first positioning post 18 cooperates with the first positioning groove 24 to limit the first upper cover 2 to prevent offset between the first upper cover 2 and the base 1. A first through hole 17 penetrates through the first positioning post 18 and the base 1. A first positioning groove 24 matching the first positioning post 18 is provided on one side of the first upper cover 2. A second through hole 25 is provided on the first upper cover 2. By sequentially screwing screws into the first through hole 17 and the second through hole 25, the first upper cover 2 can be fixed on the base 1. In the present utility model, parts such as the output copper bar 4, the second input copper bar 10, the upper-moving contact mechanism 11 and the upper-driving mechanism 12 are fixed on the first upper cover 2. After the assembly is completed, the first upper cover 2 is then connected to the base 1. The assembly of the parts on the first upper cover 2 and the assembly of the parts on the base 1 can be carried out simultaneously through two assembly lines, greatly improving the production and assembly efficiency. The second input copper bar 10 and the output copper bar 4 are installed on the inner side of the first upper cover 2. A receiving groove for limiting the second input copper bar 10 and the output copper bar 4 is provided on the inner side of the first upper cover 2.One end of the output copper bar 4 is provided with a static contact head 20, which is used to contact the upper moving contact mechanism 11 for conduction. The other end of the output copper bar 4 is provided with a wiring part 6, which is used for wiring. A fixing hole 19 is opened on the static contact head 20, and the fixing hole 19 facilitates fixing the static contact head 20 on the first upper cover 2 with screws.

[0030] Among them, the static contact head 20, the output copper bar 4 and the wiring part 6 are of an integrally formed structure. Since the static contact head 20, the output copper bar 4 and the wiring part 6 are of an integrally formed structure, compared with the traditional method of using an additional separate copper bar to connect the static contact head 20 and the lower static contact 13, it not only reduces the contact points, improves the temperature rise of the copper bar, but also makes the volume of the copper bar smaller, thus reducing the manufacturing cost.

[0031] Among them, arc extinguishing grid sheets 26 are provided on both the separation shell 9 and the first upper cover 2, and the arc extinguishing grid sheets 26 are used to extinguish the arc and prevent the arc from damaging the internal parts.

[0032] Among them, limiting grooves 27 are provided on the sides of the first upper cover 2 adjacent to the separation shell 9, and the limiting grooves 27 are used to play a role in limiting and guiding the upper moving contact mechanism 11 to prevent it from shifting during movement.

[0033] Among them, an avoidance groove 30 is provided on one side of the separation shell 9, and the avoidance groove 30 is used to avoid the screws for fixing the static contact head 20 or the second input copper bar 10, so as to prevent the separation shell 9 from being blocked by the screws, resulting in the separation shell 9 not being able to fit completely with the first upper cover 2. A notch 34 is opened on the first upper cover 2, and the notch 34 facilitates the insertion of the second input copper bar 10 into the first upper cover 2.

[0034] Among them, the third connection hole 29 communicates with the second positioning groove 28, and the second through hole 25 communicates with the first positioning groove 24.

[0035] Among them, a first input copper bar 7 and a lower static contact 13 are provided inside the base 1, and a bolt 5 is threadedly connected between the lower static contact 13 and the output copper bar 4. The bolt 5 is used to fix between the output copper bar 4 and the lower static contact 13.

[0036] Among them, a partition 14 is installed between the first upper cover 2 and the base 1, and the partition 14 is used to separate the lower moving contact mechanism 15 and the upper transmission mechanism 12, playing a protective role for the lower moving contact mechanism 15.

[0037] Specifically, during assembly, insert the second input copper busbar 10 through the notch 34 into the first upper cover 2, and install the output copper busbar 4 into the first upper cover 2. Use screws to fix the second input copper busbar 10 and the output copper busbar 4 on the first upper cover 2. Then, install the upper moving contact mechanism 11 into the limit groove 27. Next, take the partition shell 9, align the second positioning post 32 with the second positioning groove 28, and install the partition shell 9 into the first upper cover 2. After the installation of the partition shell 9 is completed, install the upper transmission mechanism 12 onto the partition shell 9. Take the retaining shell 8, align the connecting groove 31 with the first sector block 22, and fit the retaining shell 8 with the partition shell 9. Then, use screws to sequentially screw into the first connection hole 21, the second connection hole 23, and the third connection hole 29, and the retaining shell 8 and the partition shell 9 can be fixed on the first upper cover 2. Finally, align the first positioning groove 24 with the first positioning post 18, install the assembled first upper cover 2 onto the base 1, and screw the screws into the first through hole 17 and the second through hole 25, and the first upper cover 2 can be fixed on the base 1.

[0038] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "center", "both ends", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0039] In addition, the terms "first", "second", "third", "fourth" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, the features defined with "first", "second", "third", "fourth" may explicitly or implicitly include at least one of such features.

[0040] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "set", "connected", "fixed", "swiveling connection", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements or the interaction relationship between two elements. Unless otherwise clearly limited, for those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0041] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A double power conversion switch with high assembly efficiency, comprising a base (1), a first upper cover (2) and a second upper cover (3) respectively installed on the top of the base (1), wherein a lower moving contact mechanism (15) and a lower transmission mechanism (16) are installed inside the base (1), and it is characterized in that: A partition shell (9) is installed inside the first upper cover (2). An upper moving contact mechanism (11) is slidably installed between the first upper cover (2) and the partition shell (9). A baffle shell (8) is installed on one side of the partition shell (9) away from the first upper cover (2). An upper transmission mechanism (12) for driving the upper moving contact mechanism (11) to move is provided between the baffle shell (8) and the partition shell (9). A second positioning post (32) is provided on one side of the partition shell (9), and a first sector block (22) is provided on the other side of the partition shell (9). A second connection hole (23) penetrates through the first sector block (22), the partition shell (9), and the second positioning post (32). A second positioning groove (28) matching with the second positioning post (32) is formed on the first upper cover (2). A third connection hole (29) is provided on the first upper cover (2). A second sector block (33) is provided on one side of the baffle shell (8). A first connection hole (21) penetrates through the second sector block (33) and the baffle shell (8). A rear connection groove (31) is formed between the second sector block (33) and the baffle shell (8). A first positioning post (18) is provided on the base (1). A first through hole (17) penetrates through the first positioning post (18) and the base (1). A first positioning groove (24) matching with the first positioning post (18) is provided on one side of the first upper cover (2). A second through hole (25) is provided on the first upper cover (2). A second input copper bar (10) and an output copper bar (4) are installed inside the first upper cover (2). A static contact head (20) is provided at one end of the output copper bar (4), and a wiring part (6) is provided at the other end of the output copper bar (4). A fixing hole (19) is formed on the static contact head (20).

2. The double power supply transfer switch with high assembly efficiency according to claim 1, characterized in that: The static contact head (20), the output copper bar (4), and the wiring part (6) are of an integrally formed structure.

3. The dual power conversion switch with high assembly efficiency according to claim 1, characterized in that: Arc extinguishing grid sheets (26) are provided on both the partition shell (9) and the first upper cover (2).

4. A dual power conversion switch with high assembly efficiency according to claim 1, characterized in that: Limiting grooves (27) are provided on the adjacent sides of the first upper cover (2) and the partition shell (9).

5. A dual power conversion switch with high assembly efficiency according to claim 1, characterized in that: An avoidance groove (30) is provided on one side of the partition shell (9), and a notch (34) is formed on the first upper cover (2).

6. A dual power conversion switch with high assembly efficiency according to claim 1, characterized in that: The third connection hole (29) is communicated with the second positioning groove (28), and the second through hole (25) is communicated with the first positioning groove (24).

7. A dual power conversion switch with high assembly efficiency according to claim 1, characterized in that: A first input copper bar (7) and a lower static contact (13) are provided inside the base (1). A bolt (5) is threadedly connected between the lower static contact (13) and the output copper bar (4).

8. A dual power conversion switch with high assembly efficiency according to claim 1, characterized in that: A partition board (14) is installed between the first upper cover (2) and the base (1).