Vehicle end docking device and battery replacing vehicle

The vehicle end connection device addresses unstable connections in electric vehicle charging by using magnetic and mechanical adjustments to ensure secure engagement and stable power supply, enhancing safety and reducing device damage risks.

CN223109315UActive Publication Date: 2025-07-15SHANGHAI RONGHE ZHIDIAN NEW ENERGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421925872.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-07-15
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

The existing vehicle-end docking device has a low degree of connection, which affects the stability of the battery pack power supply, easily causes damage to the electrical equipment and poses safety hazards.

Method used

A vehicle end docking device is designed, including a vehicle end connector, a battery end connector, a docking unit and a locking unit. Through the combination of conductive core, connector, solenoid core and locking block, the stability of power transmission and locking force adjustment are achieved to prevent falling.

Benefits of technology

It improves the stability and safety of power transmission, avoids equipment damage and safety accidents, and enhances the reliability of the docking device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223109315U_ABST
    Figure CN223109315U_ABST
Patent Text Reader

Abstract

The utility model discloses a vehicle end butt joint device and a battery replacing vehicle, and belongs to the field of vehicle end battery butt joint. A vehicle end butt joint device comprises a mounting plate and a battery end connector, and further comprises a vehicle end connector arranged on the mounting plate, and a butt joint unit is arranged on the side, close to the battery end connector, of the vehicle end connector and used for transmitting electric power; the locking unit is arranged among the vehicle end connector, the battery end connector and the butt joint unit, and when the butt joint unit transmits electric power, the locking unit can enable the battery end connector to move towards one side of the vehicle end connector; according to the utility model, the problems that the connection firmness of a docking device is low, the stability of power supply of a battery pack is influenced, electric equipment is easy to damage, and the safety is poorer can be solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of vehicle-end battery docking, in particular to a vehicle-end docking device and a battery swapping vehicle. Background Art

[0002] In order to ensure the endurance of the battery swapping vehicle, multiple battery packs need to be installed on the battery swapping vehicle. After electrical connection, they are connected to the vehicle end through a docking device for use by devices such as charging guns. Generally, a bundled joint is used to achieve docking. During use, the power in the battery pack functions for devices such as charging guns through wires and the docking device, realizing the mobile charging of the battery swapping vehicle for electric vehicles.

[0003] Currently, when the vehicle-end docking device is connected, it mainly relies on the friction between the battery-end joint and the vehicle-end joint, which is difficult to ensure the firmness of the connection of the docking device. Moreover, after frequent disassembly and assembly, the locking force between the battery-end joint and the vehicle-end joint will gradually decrease, affecting the stability of the battery pack power supply and easily causing damage to electrical equipment. In addition, if the docking device falls during charging, it is also prone to cause safety accidents. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the problems in the prior art that the connection firmness of the docking device is low, affecting the stability of the battery pack power supply, easily causing damage to electrical equipment, and poor safety, and to propose a vehicle-end docking device and a battery swapping vehicle.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A vehicle-end docking device includes a mounting plate and a battery-end joint, and further includes: a vehicle-end joint provided on the mounting plate, a docking unit is provided on the side of the vehicle-end joint and the battery-end joint close to each other for power transmission; a locking unit is provided between the vehicle-end joint, the battery-end joint and the docking unit, wherein when the docking unit transmits power, the locking unit can make the battery-end joint move towards the vehicle-end joint side.

[0007] To ensure the power supply of the vehicle end and the stability of the structure, preferably, the docking unit includes a socket opened on the side of the vehicle-end joint away from the mounting plate, and multiple groups of conductive cores are arranged inside the socket.

[0008] To ensure the stable power transmission of the battery pack, further, the docking unit further includes a guiding groove opened on the side of the battery-end joint close to the vehicle-end joint, a connector is fixedly connected inside the guiding groove, wherein the size of the connector matches the size of the socket, the size of the vehicle-end joint matches the size of the guiding groove, and holes matching the conductive cores are opened on the connector.

[0009] In order to facilitate adjusting the firmness of the docking device according to the amount of current passing through, further, the locking unit includes a plurality of groups of mounting grooves formed on the outer side wall of the connector. An electromagnet core is detachably connected inside the mounting groove. When there is current passing between the connector and the conductive core, the electromagnet core generates magnetism, and the magnetic pole on the side of the electromagnet core away from the connector shows N pole.

[0010] In order to facilitate adjusting the locking force of the docking device, further, the locking unit further includes a plurality of groups of movable grooves formed on the outer side wall of the vehicle-end joint. A locking block is slidably connected inside the movable groove. A plurality of groups of springs are fixedly connected between the locking block and the bottom of the movable groove. Among them, the movable groove is inclined, and the end close to the outer side wall of the vehicle-end joint is inclined towards the mounting plate side. The outer side wall of the locking block fits with the inner wall of the movable groove. The locking block is made of a magnetic material, and the magnetic pole on the side away from the outer side wall of the vehicle-end joint shows N pole.

[0011] In order to prevent the docking device from falling during use, further, it further includes a plurality of groups of locking holes formed on the battery-end joint close to the guiding groove side. When the battery-end joint is connected to the vehicle-end joint, the locking holes are arranged opposite to the movable grooves, and the inner side wall of the locking holes is perpendicular to the battery-end joint.

[0012] In order to ensure the power transmission, further, it further includes an external connection member arranged on the side of the mounting plate away from the vehicle-end joint. A wire is connected to the side of the battery-end joint away from the guiding groove.

[0013] An electric vehicle swapping station includes a vehicle body, a battery pack, and the above-mentioned vehicle-end docking device. The battery pack and the vehicle-end docking device are both arranged on the vehicle body, and the battery pack is connected to the vehicle-end docking device through a wire.

[0014] Compared with the prior art, the present utility model provides a vehicle-end docking device and an electric vehicle swapping station, which have the following beneficial effects:

[0015] 1. For this vehicle-end docking device, through the docking unit, the part for power transmission can be completely hidden. On the one hand, it can reduce the entry of external dust, etc., ensure the use performance of the equipment, and at the same time avoid the accidental touch of the staff, improving the safety of the equipment.

[0016] 2. For this vehicle-end docking device, through the locking unit, according to the magnitude of the current during use, the locking force of the docking device can be adjusted, and at the same time, the situation of the docking device falling can be prevented, ensuring the stability of the battery pack power supply, and at the same time being able to avoid the damage of the electrical equipment caused by unstable power supply, and greatly improving the safety of the equipment during use.

[0017] The parts not involved in this device are the same as the prior art or can be implemented using the prior art. The utility model can overcome the problems of low firmness of the connection of the docking device, affecting the stability of the battery pack power supply, easily causing damage to electrical equipment, and poor safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 FIG. 6 is a schematic structural diagram of a vehicle-end docking device proposed by the utility model.

[0019] Figure 2 FIG. 10 is a schematic cross-sectional structure diagram of a vehicle-end docking device proposed by the utility model.

[0020] Figure 3 FIG. 14 is a schematic diagram of a partial structure of a vehicle-end docking device proposed by the utility model Figure 1 .

[0021] Figure 4 FIG. 20 is a schematic diagram of a partial structure of a vehicle-end docking device proposed by the utility model Figure 2 .

[0022] Figure 5 FIG. 26 is a schematic diagram of a vehicle-end docking device proposed by the utility model Figure 2 in which is a schematic diagram of the structure of part A.

[0023] In the figure: 1, mounting plate; 2, vehicle-end joint; 3, jack; 4, conductive core; 5, external part; 6, battery-end joint; 7, wire; 8, guide groove; 9, connector; 10, mounting groove; 11, electromagnet core; 12, movable groove; 13, locking block; 14, spring; 15, locking hole. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0025] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0026] Embodiment:

[0027] Refer to Figures 1 - 5, A vehicle-end docking device, including a mounting plate 1 and a battery terminal connector 6, further including an external connector 5 disposed on the side of the mounting plate 1 away from the vehicle-end connector 2. A wire 7 is connected to the side of the battery terminal connector 6 away from the guiding groove 8. It further includes: a vehicle-end connector 2 disposed on the mounting plate 1. A docking unit is provided on the side of the vehicle-end connector 2 and the battery terminal connector 6 close to each other for power transmission; a locking unit is provided between the vehicle-end connector 2, the battery terminal connector 6 and the docking unit. Wherein, when the docking unit transmits power, the locking unit can move the battery terminal connector 6 towards the vehicle-end connector 2 side.

[0028] Refer to Figures 1 - 3 , The docking unit includes a socket 3 opened on the side of the vehicle-end connector 2 away from the mounting plate 1. A plurality of groups of conductive cores 4 are disposed inside the socket 3. A plurality of groups of mounting holes are also opened on the mounting plate 1 for fixing the mounting plate 1 on the vehicle body. On the one hand, it can ensure the stability of equipment use, and on the other hand, it can facilitate the maintenance by workers. The conductive cores 4 are made of conductive materials.

[0029] Refer to Figure 1 , Figure 2 And Figure 4 , The docking unit further includes a guiding groove 8 opened on the side of the battery terminal connector 6 close to the vehicle-end connector 2. A connector 9 is fixedly connected inside the guiding groove 8. Wherein, the size of the connector 9 matches the size of the socket 3, and the size of the vehicle-end connector 2 matches the size of the guiding groove 8. And, a hole matching the conductive core 4 is opened on the connector 9. It should be noted that there will be a certain frictional force between the vehicle-end connector 2 and the battery terminal connector 6 under the action of the guiding groove 8 and the socket 3, but this frictional force is relatively small to prevent the vehicle-end connector 2 and the battery terminal connector 6 from slipping naturally. In addition, the outer side of the battery terminal connector 6 is made of insulating material, which can isolate the electric energy to improve the safety of the equipment.

[0030] Refer to Figure 2 And Figure 5 , The locking unit includes a plurality of groups of mounting grooves 10 opened on the outer side wall of the connector 9. An electromagnet core 11 is detachably connected inside the mounting groove 10. When there is current passing between the connector 9 and the conductive core 4, the electromagnet core 11 generates magnetism, and the magnetic pole on the side of the electromagnet core 11 away from the connector 9 shows N pole. The specific structure of the electromagnet core 11 can refer to the technical solutions in the prior art. Those skilled in the art can know and will not be elaborated here. It should be noted that the electromagnet core 11 will generate magnetism not only when the current flows in a winding manner, but also when it is in a straight line, but the magnetism generated is smaller compared to the winding type.

[0031] Refer to Figure 5, the locking unit further includes a plurality of sets of movable grooves 12 formed on the outer side wall of the vehicle end joint 2. A locking block 13 is slidably connected inside the movable groove 12. A plurality of sets of springs 14 are fixedly connected between the locking block 13 and the bottom of the movable groove 12. Among them, the movable groove 12 is inclined, and the end close to the outer side wall of the vehicle end joint 2 is inclined towards the mounting plate 1. The outer side wall of the locking block 13 fits with the inner wall of the movable groove 12. The locking block 13 is made of a magnetic material, and the magnetic pole on the side away from the outer side wall of the vehicle end joint 2 shows the N pole. In order to ensure the stable movement of the locking block 13 in the movable groove 12, the spring 14 can be inclined and has the same inclination angle as the movable groove 12. In addition, the number of springs 14 is not limited, and the number of springs 14 can be adjusted according to the actual situation.

[0032] Refer to Figure 5 , it further includes a plurality of sets of lock holes 15 formed on the battery end joint 6 close to one side of the guiding groove 8. When the battery end joint 6 is connected to the vehicle end joint 2, the lock holes 15 and the movable grooves 12 are arranged oppositely, and the inner side wall of the lock holes 15 is perpendicular to the battery end joint 6. In this way, when the locking block 13 moves towards the lock holes 15, a thrust can be generated on the inner wall of the lock holes 15, thereby adjusting the locking force.

[0033] Refer to Figures 1 - 2 , a battery swapping vehicle includes a vehicle body, a battery pack, and the above-mentioned vehicle end docking device. The battery pack and the vehicle end docking device are both arranged on the vehicle body, and the battery pack and the vehicle end docking device are connected by a wire 7.

[0034] In the present utility model, first, the vehicle-end connector 2 is fixed to the vehicle body by means of bolts or the like. Subsequently, the battery-end connector 6 is docked with the vehicle-end connector 2, and the conductive core 4 is inserted into the connector 9. The connector 9 is located within the jack 3, and the vehicle-end connector 2 is located within the guiding groove 8. At this time, the conductive part of the device will not be exposed, thereby improving the safety of the device during use. When the electric vehicle is not being charged, only part of the current of the battery pack flows through devices such as the charging gun at the vehicle end, which is used to maintain various sensing elements and display elements on devices such as the charging gun. At this time, the magnetic force generated by the electromagnet core 11 is relatively small, and the repulsive force generated between it and the locking block 13 can only cause the locking block 13 to just move into the locking hole 15, playing a simple limiting role for the battery-end connector 6. It should be noted that at this time, with a little force, the battery-end connector 6 can also be separated from the vehicle-end connector 2. When the electric vehicle is being charged, the current flowing through the connector 9 and the conductive core 4 is relatively large at this time, causing the electromagnet core 11 to generate a relatively large magnetic force, that is, a relatively large repulsive force is generated between the electromagnet core 11 and the locking block 13, driving the locking block 13 to move towards the locking hole 15. Moreover, when the locking block 13 moves into the locking hole 15, it will push the locking hole 15, making the battery-end connector 6 closer to the vehicle-end connector 2, improving the locking force between them. That is to say, when charging the electric vehicle, even with a large force, it is difficult to separate the vehicle-end connector 2 from the battery-end connector 6, which not only ensures the stability of the electric vehicle charging but also improves the safety of the device during use.

[0035] The above is only the preferred specific implementation mode of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, making equivalent substitutions or changes should be covered within the protection scope of the present utility model.

Claims

1. A vehicle end docking device, comprising a mounting plate (1) and a battery end connector (6), characterized in that, It further includes: A vehicle-end connector (2) arranged on the mounting plate (1), and a docking unit is arranged on one side of the vehicle-end connector (2) and the battery-end connector (6) close to each other for power transmission; A locking unit arranged between the vehicle-end connector (2), the battery-end connector (6) and the docking unit; Wherein, when the docking unit transmits power, the locking unit can move the battery-end connector (6) towards the vehicle-end connector (2).

2. The car body docking device according to claim 1, characterized in that The docking unit includes a jack (3) opened on the side of the vehicle-end connector (2) away from the mounting plate (1), and multiple groups of conductive cores (4) are arranged inside the jack (3).

3. The vehicle end docking device according to claim 2, characterized in that, The docking unit further includes a guiding groove (8) opened on the side of the battery-end connector (6) close to the vehicle-end connector (2), and a connector (9) is fixedly connected inside the guiding groove (8). Wherein, the size of the connector (9) matches the size of the jack (3), the size of the vehicle-end connector (2) matches the size of the guiding groove (8), and holes matching the conductive cores (4) are opened on the connector (9).

4. The vehicle end docking device according to claim 3, characterized in that, The locking unit includes multiple groups of mounting grooves (10) opened on the outer side wall of the connector (9), and an electromagnet core (11) is detachably connected inside the mounting grooves (10). When there is current passing between the connector (9) and the conductive cores (4), the electromagnet core (11) generates magnetism, and the magnetic pole on the side of the electromagnet core (11) away from the connector (9) shows N pole.

5. The vehicle end docking device according to claim 4, characterized in that, The locking unit further includes multiple groups of movable grooves (12) opened on the outer side wall of the vehicle-end connector (2), a locking block (13) is slidably connected inside the movable grooves (12), and multiple groups of springs (14) are fixedly connected between the locking block (13) and the bottom of the movable grooves (12). Wherein, the movable grooves (12) are inclined, and the end close to the outer side wall of the vehicle-end connector (2) is inclined towards the mounting plate (1). The outer side wall of the locking block (13) fits with the inner wall of the movable grooves (12). The locking block (13) is made of magnetic material, and the magnetic pole on the side away from the outer side wall of the vehicle-end connector (2) shows N pole.

6. The car body docking device according to claim 5, wherein, It further includes multiple groups of locking holes (15) opened on the side of the battery-end connector (6) close to the guiding groove (8). When the battery-end connector (6) is connected to the vehicle-end connector (2), the locking holes (15) are arranged opposite to the movable grooves (12), and the inner side wall of the locking holes (15) is vertically arranged with respect to the battery-end connector (6).

7. The carbody docking device according to claim 3, characterized in that, It further includes an external connector (5) arranged on the side of the mounting plate (1) away from the vehicle-end connector (2), and a wire (7) is connected to the side of the battery-end connector (6) away from the guiding groove (8).

8. An electric vehicle for battery swapping, characterized in that, It includes a vehicle body, a battery pack, and a vehicle-end docking device according to any one of claims 1-7. The battery pack and the vehicle-end docking device are both arranged on the vehicle body, and the battery pack is connected to the vehicle-end docking device through a wire (7).