Separating vibrating screen
By designing the separation vibration screen of the screen panel and the vibration module, the problem of incomplete separation of tobacco leaf fragments and debris is solved, efficient separation and automated processing are achieved, and the quality and purity of tobacco leaf fragments are improved.
Patent Information
- Application Number
- CN202422175533.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-05
AI Technical Summary
In the prior art, the separation of tobacco leaf fragments and clustered debris is not thorough and inefficient, resulting in the impact of subsequent processing quality.
A separation vibration screen is designed, including a screen panel and a vibration module. The screen panel is equipped with through holes and arc-shaped elbows of different sizes. The vibration module is used to drive the mixture to separate through the screen panel. Tobacco leaf fragments are collected through the small-aperture area, and debris are left in the large-aperture area. They are transported by the conveying air duct to avoid material blockage.
It realizes efficient separation of tobacco leaf fragments and debris, improves the efficiency of debris sorting and material conveying, avoids material blockage, and supports automated processing.
Smart Images
Figure CN223113527U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of impurity removal and screening, in particular to a separating vibrating screen. Background Art
[0002] In the processing of re-fired tobacco leaf homogenization, after the leaf threshing and pneumatic separation process, the fragmented materials separated are usually aggregated by a blanking device and then directly transported by air through an air duct to the fragmented material drying process for processing. However, in the above-mentioned aggregation and transportation process, there is a mixture of tobacco leaf fragments and cluster-like sundries (including cluster-like objects such as hemp fluff and hemp silk). If not separated and removed in time, after the sundries flow to the next process, the cleaning work will be more difficult, which has a great impact on the quality of subsequent processing and ultimately seriously affects the product quality.
[0003] In the prior art, there are problems such as incomplete separation and low efficiency in the separation technology, which cannot meet the requirements of efficient and accurate separation.
[0004] Therefore, there is an urgent need for a separating vibrating screen that can efficiently separate the mixture of tobacco leaf fragments and sundries to improve the quality and purity of tobacco leaves. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a separating vibrating screen, which can improve the working efficiency of sundry sorting and tobacco leaf fragment transportation and will not cause material blockage.
[0006] To achieve this purpose, the utility model adopts the following technical solutions:
[0007] A separating vibrating screen is used to separate the mixture of tobacco leaf fragments and sundries. The separating vibrating screen includes a screen panel, a vibration module, and a processing module. The screen panel is a plate-shaped member, and one end of the screen panel is bent upward and inward to form an arc-shaped elbow. The arc-shaped elbow is a 180° arc. A first screen area is provided at the end of the screen panel far from the arc-shaped elbow. A number of first through holes are evenly distributed in the first screen area. A second screen area is provided at the end of the screen panel close to the arc-shaped elbow. A number of second through holes are evenly distributed in the second screen area. A third screen area is provided on the arc-shaped elbow. A number of third through holes are evenly distributed in the third screen area. The aperture of the second through hole is larger than that of the first through hole, and the aperture of the third through hole is larger than that of the first through hole. The vibration module is used to drive the mixture placed on the screen panel to move along the length direction of the screen panel towards the arc-shaped elbow. The processing module includes a receiving component and a conveying air duct. The receiving component is used to collect the tobacco leaf fragments passing through the screen panel, and the conveying air duct is used to convey the tobacco leaf fragments in the receiving component out of the processing module.
[0008] As an optional technical solution for the separation vibration screen, a plurality of guide bars are protruded at intervals on the upper plate surface of the screen panel, and the length direction of the guide bars is the same as the length direction of the screen panel.
[0009] As an optional technical solution for the separation vibration screen, the projection of the guide strip on the cross section is in the shape of a Chinese character "冂".
[0010] As an optional technical solution for separating the vibrating screen, the storage assembly includes a vibration trough body and two vibration trough body side plates, the screen panel is placed in the vibration trough body, the vibration trough body side plates are fixedly connected to the trough wall of the vibration trough body, the vibration trough body side plates are rectangular plate-like pieces and extend along the length direction of the screen panel, and the top edge of the vibration trough body side plates is higher than the top of the arc elbow.
[0011] As an optional technical solution for separating the vibrating screen, the storage assembly also includes a vibration trough panel, which is arranged directly below the screen panel and the arc elbow, and is used to collect the tobacco leaf fragments passing through the screen panel. The bottom of the vibration trough panel is provided with a discharge port connected to the conveying air duct.
[0012] As an optional technical solution for the separation vibration screen, the width of the arc-shaped elbow gradually increases in the direction close to the screen panel along the length direction of the arc-shaped elbow until it is the same as the width of the screen panel.
[0013] As an optional technical solution for the separation vibration screen, the aperture of the second through hole is equal to the aperture of the third through hole.
[0014] As an optional technical solution for separate vibrating screen, the first screen area and the second screen area are fully covered with the screen panel.
[0015] As an optional technical solution for the separation vibration screen, the screen panel is a rectangular plate, the first screen area is a rectangle, and the second screen area is a rectangle.
[0016] As an optional technical solution for the separation vibration screen, the screen panel and the arc elbow are integrally formed.
[0017] Beneficial effects of the utility model:
[0018] The separating vibrating sieve uses through holes of different sizes and arc-shaped elbows on the sieve mesh panel to separate tobacco leaf fragments and sundries; the arc-shaped structure design of the arc-shaped elbows can separate the sundries without dropping them; driven by the vibration module, during the movement of the mixture relative to the sieve mesh panel, it successively passes through the first sieve mesh area and the second sieve mesh area with through holes of different sizes. The through holes of different sizes on the sieve mesh panel enable the mixture such as tobacco leaf fragments and sundries to be effectively flattened during the vibration separation by the vibrating sieve, realizing the effective separation of each component in the mixture; the tobacco leaf fragments continuously fall through the first sieve mesh area and the second sieve mesh area with small-sized apertures and are aggregated at the receiving assembly below and sent to the next processing step by the conveying air duct; the sundries continuously move towards the arc-shaped elbows with the vibration of the vibrating trough and remain above the third sieve mesh area with large-sized arc-shaped apertures. The above improvements can efficiently separate tobacco leaf fragments and sundries without clogging, and only need the operator to regularly clean the sundries at the arc-shaped elbows. Thus, the efficiency of sundry sorting and material conveying is improved. The design of the vibration module enables the mixture to move smoothly along the length direction of the sieve mesh panel, improving the screening efficiency. The processing module facilitates the collection and transmission of tobacco leaf fragments, contributing to the automated processing of the screening operation. The separating vibrating sieve has the advantages of simple design, simple operation improvement and strong operability, and can separate tobacco leaf fragments and sundries, thereby improving the screening efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic structural diagram of the separating vibrating sieve provided by an embodiment of the present invention;
[0020] Figure 2 is Figure 1 a partial enlarged view of A in
[0021] Figure 3 is a schematic structural diagram of the sieve mesh panel provided by an embodiment of the present invention;
[0022] Figure 4 is Figure 3 a partial enlarged view of B in
[0023] In the figure:
[0024] 1. vibrating trough body; 2. sieve mesh panel; 3. vibrating trough side plate; 4. conveying air duct; 5. vibrating trough panel; 6. first sieve mesh area; 7. guiding strip; 8. second sieve mesh area; 9. arc-shaped elbow; 10. third sieve mesh area. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0026] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. Among them, the terms "first position" and "second position" are two different positions. Moreover, the first feature being "above", "over" and "on" the second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature has a higher horizontal height than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly below and obliquely below the second feature, or simply indicating that the first feature has a lower horizontal height than the second feature.
[0027] In the description of the present utility model, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0028] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions from beginning to end. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation of the present utility model.
[0029] Such as Figures 1 to 4As shown in the figure, this embodiment provides a separating vibrating sieve for separating a mixture of tobacco leaf fragments and sundries. The separating vibrating sieve includes a screen panel 2, a vibration module, and a processing module; the screen panel 2 is a plate-like member, and one end of the screen panel 2 is bent upward and inward to form an arc-shaped elbow 9. The arc-shaped elbow 9 is a 180° arc. A first screen area 6 is provided at one end of the screen panel 2 away from the arc-shaped elbow 9. A number of first through holes are evenly distributed in the first screen area 6. A second screen area 8 is provided at one end of the screen panel 2 close to the arc-shaped elbow 9. A number of second through holes are evenly distributed in the second screen area 8. A third screen area 10 is provided on the arc-shaped elbow 9. A number of third through holes are evenly distributed in the third screen area 10. The aperture of the second through hole is larger than that of the first through hole, and the aperture of the third through hole is larger than that of the first through hole; the vibration module is used to drive the mixture placed on the screen panel 2 to move toward the arc-shaped elbow 9 along the length direction of the screen panel 2; the processing module includes a receiving component and a conveying air duct 4. The receiving component is used to collect the tobacco leaf fragments passing through the screen panel 2, and the conveying air duct 4 is used to convey the tobacco leaf fragments in the receiving component out of the processing module. Specifically, the mixture falls into the separating vibrating sieve from the feeder, and the feeder is located directly above the end of the screen panel 2 away from the arc-shaped elbow 9.
[0030] This separating vibrating sieve uses through holes of different sizes on the screen panel 2 and the arc-shaped elbow 9 to separate tobacco leaf fragments and sundries; the arc-shaped structure design of the arc-shaped elbow 9 can separate the sundries without dropping them; under the drive of the vibration module, during the relative movement of the mixture on the screen panel 2, it successively passes through the first screen area 6 and the second screen area 8 with different-sized mesh holes. The through holes of different sizes on the screen panel 2 enable the mixture such as tobacco leaf fragments and sundries to be effectively flattened during the vibration separation by the vibrating sieve, realizing the effective separation of each component in the mixture; the tobacco leaf fragments continuously fall through the first screen area 6 and the second screen area 8 with small-sized apertures and are aggregated at the receiving component below, and are sent to the next processing step by the conveying air duct 4; the sundries continuously move toward the arc-shaped elbow 9 with the vibration of the vibrating trough and are left above the third screen area 10 with large-sized arc-shaped apertures. The above improvements can efficiently separate tobacco leaf fragments and sundries without clogging. The operator only needs to regularly clean the sundries at the arc-shaped elbow 9. Thus, the efficiency of sundry sorting and material conveying is improved. The design of the vibration module enables the mixture to move smoothly along the length direction of the screen panel 2, improving the screening efficiency. The processing module facilitates the collection and conveyance of tobacco leaf fragments, contributing to the automated processing of the screening operation. This separating vibrating sieve has the advantages of simple design, simple operation improvement, and strong operability, and can separate tobacco leaf fragments and sundries, thereby improving the screening efficiency.
[0031] In this embodiment, a plurality of guide bars 7 are convexly provided at intervals on the upper plate surface of the screen panel 2, and the length direction of the guide bars 7 is the same as the length direction of the screen panel 2. Specifically, three guide bars 7 are provided on the screen panel 2.
[0032] The guide strip 7 can guide the mixture to move more evenly along the length direction of the screen panel 2, so that the tobacco leaf fragments can be diverted and spread on the screen panel 2 while the mixture is screened, thereby improving the uniformity and accuracy of the screening effect.
[0033] Furthermore, the projection of the guide bar 7 on the cross section is in the shape of a Chinese character "冂". By defining the specific structure of the guide bar 7, the guide bar 7 can disperse the mixture more effectively, thereby preventing the mixture from piling up on the screen panel 2, and further improving the screening efficiency.
[0034] In this embodiment, the storage assembly includes a vibration trough body 1 and two vibration trough body side panels 3, the screen panel 2 is placed in the vibration trough body 1, the vibration trough body side panels 3 are fixed to the trough wall of the vibration trough body 1, the vibration trough body side panels 3 are rectangular plate-shaped parts and extend along the length direction of the screen panel 2, and the top edge of the vibration trough body side panels 3 is higher than the top of the arc elbow 9. The structural design of the vibration trough body side panels 3 prevents the leakage of tobacco leaf fragments and improves the collection efficiency. Combined with the arrangement of the vibration trough body 1 and the two vibration trough body side panels 3, the storage assembly can effectively collect tobacco leaf fragments passing through the screen panel 2.
[0035] Furthermore, the storage assembly further includes a vibration trough panel 5, which is arranged directly below the screen panel 2 and the arc elbow 9, and is used to collect tobacco leaf fragments passing through the screen panel 2. The bottom of the vibration trough panel 5 is provided with a discharge port connected to the conveying air duct 4. The use of the vibration trough panel 5 to collect tobacco leaf fragments can ensure complete collection of tobacco leaf fragments and facilitate subsequent processing. The setting of the discharge port allows the tobacco leaf fragments on the vibration trough panel 5 to be discharged from the separation vibration screen by wind transport.
[0036] Specifically, the screen panel 2 is fixed in parallel to and just above the vibration trough panel 5 through the vibration trough body side plate 3, and is spaced apart from the vibration trough panel 5, thereby facilitating the transportation of the mixture.
[0037] In this embodiment, the width of the arc elbow 9 gradually increases in the direction close to the screen panel 2 along the length direction of the arc elbow 9 until it is the same as the width of the screen panel 2. The above design optimizes the structure of the arc elbow 9 and improves the ability of the arc elbow 9 to collect debris, thereby reducing the difficulty of operators to collect debris and helping to reduce the workload of operators.
[0038] Exemplarily, the aperture diameter of the second through-hole is equal to that of the third through-hole. The limitation that the aperture diameter of the second through-hole is equal to that of the third through-hole helps to make the separating vibrating sieve more flexible, so that the size of the through-hole aperture can be adjusted according to actual needs to adapt to tobacco leaf fragments and sundries of different sizes. Specifically, the aperture diameter of the first through-hole is 5 mm, the aperture diameter of the second through-hole is 10 mm, and the aperture diameter of the third through-hole is 10 mm.
[0039] In this embodiment, the first screen area 6 and the second screen area 8 are covered with the screen panel 2. The above limitation enables the screen panel 2 to be fully utilized, thereby improving the screening efficiency. At the same time, the above design also ensures that the mixture can be effectively screened in each area.
[0040] Furthermore, the screen panel 2 is a rectangular plate, the first screen area 6 is rectangular, and the second screen area 8 is rectangular. The above limitations make the structure of the separating vibrating sieve more regular, which is more convenient for manufacturing, installation and use. At the same time, the rectangular design also enables the mixture to be more evenly distributed during the screening process.
[0041] In this embodiment, the screen panel 2 and the arc-shaped elbow 9 are integrally processed and formed. With the above structural limitation, it is ensured that the arc-shaped elbow 9 is seamlessly connected to the upper plate surface of the screen panel 2. At the same time, the design of integrally processing and forming the screen panel 2 and the arc-shaped elbow 9 improves the structural stability and durability of the separating vibrating sieve, reducing the cost and time for maintaining the separating vibrating sieve. Moreover, the integrally formed design also makes the separating vibrating sieve more compact and lightweight, which is more convenient for transportation and use.
[0042] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, rather than limitations on the implementation manners of the present invention. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to enumerate all the implementation manners here. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the claims of the present invention.
Claims
1. Separating vibrating sieve, used for separating the mixture of tobacco leaf fragments and sundries, characterized in that, The separation vibrating screen comprises: The screen panel (2) is a plate-shaped member, and one end of the screen panel (2) is bent upward and inward to form an arc-shaped elbow (9), the arc-shaped elbow (9) is in an arc shape of 180°, the end of the screen panel (2) away from the arc-shaped elbow (9) is provided with a first screen area (6), the first screen area (6) is evenly distributed with a plurality of first through holes, the end of the screen panel (2) close to the arc-shaped elbow (9) is provided with a second screen area (8), the second screen area (8) is evenly distributed with a plurality of second through holes, the arc-shaped elbow (9) is provided with a third screen area (10), the third screen area (10) is evenly distributed with a plurality of third through holes, the aperture of the second through hole is larger than the aperture of the first through hole, and the aperture of the third through hole is larger than the aperture of the first through hole; A vibration module, used for driving the mixture placed on the screen panel (2) to move along the length direction of the screen panel (2) toward the arc elbow (9); The processing module comprises a storage component and a conveying air duct (4), wherein the storage component is used to collect the tobacco leaf fragments passing through the screen panel (2), and the conveying air duct (4) is used to convey the tobacco leaf fragments in the storage component out of the processing module.
2. The separating vibrating screen according to claim 1, wherein, A plurality of guide strips (7) are protruded at intervals on the upper plate surface of the screen panel (2), and the length direction of the guide strips (7) is the same as the length direction of the screen panel (2).
3. The separating vibrating screen according to claim 2, wherein The projection of the guide strip (7) on the cross section is in the shape of a Chinese character "冂".
4. The separating vibrating screen according to claim 1, characterized in that, The storage assembly comprises a vibration trough body (1) and two vibration trough body side plates (3); the screen panel (2) is placed in the vibration trough body (1); the vibration trough body side plates (3) are fixedly connected to the trough wall of the vibration trough body (1); the vibration trough body side plates (3) are rectangular plate-shaped parts and extend along the length direction of the screen panel (2); and the top edge of the vibration trough body side plates (3) is higher than the top of the arc elbow (9).
5. The separating vibrating sieve according to claim 4, characterized in that, The storage assembly also includes a vibration groove panel (5), which is arranged directly below the screen panel (2) and the arc elbow (9) and is used to collect the tobacco leaf fragments passing through the screen panel (2). The bottom of the vibration groove panel (5) is provided with a discharge port connected to the conveying air duct (4).
6. The separating vibrating screen according to claim 1, wherein In the direction approaching the screen panel (2) along the length direction of the arc-shaped elbow (9), the width of the arc-shaped elbow (9) gradually increases until it becomes the same as the width of the screen panel (2).
7. The separating vibrating screen according to claim 1, wherein The aperture of the second through hole is equal to the aperture of the third through hole.
8. The separating vibrating screen according to claim 1, wherein, The first screen area (6) and the second screen area (8) are fully covered with the screen panel (2).
9. The separating vibrating screen according to claim 8, wherein, The screen panel (2) is a rectangular plate, the first screen area (6) is a rectangle, and the second screen area (8) is a rectangle.
10. The separating vibrating screen according to any one of claims 1-9, characterized in that, The screen panel (2) and the arc-shaped elbow (9) are integrally formed.