Water motor
Through the design of the dispensing disc driven by the emulsion, the problems of motor rust and leakage under the action of the emulsion are solved, and low-cost and efficient explosion-proof performance is achieved.
Patent Information
- Application Number
- CN202422347600.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-26
AI Technical Summary
Existing motors are prone to rust under the action of emulsion, resulting in high maintenance costs, high leakage rate, short life, and do not meet the underground explosion-proof requirements of coal mines.
The emulsion is used as power, and the emulsion cylinder is controlled to alternately telescopically and drive the crankshaft rotation through the distribution plate. Combined with a simple structure and lubricating design, it meets the explosion-proof requirements.
It reduces maintenance costs, improves the service life of the motor, and meets the explosion-proof needs of underground coal mines.
Smart Images

Figure CN223120075U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of mechanical transmission, and particularly relates to a water motor. Background Art
[0002] In an industrial transmission system, currently, the existing motors have high machining accuracy, and the precision-machined parts are prone to rust under the action of emulsified liquid. After rusting, the hydraulic motor cannot be used continuously and must be shut down for maintenance or directly replaced. In addition, the existing emulsified liquid motors have high sealing requirements, are prone to leakage, have a high accident rate, high maintenance costs, short service life, and low efficiency. For electric motors, the explosion-proof requirements in coal mines are high, so the relative cost is high. Content of the Utility Model
[0003] To at least partially solve the technical problems existing in the above-mentioned prior art, the utility model provides a water motor.
[0004] The water motor of the utility model includes a crankshaft, a bearing bush, an emulsified liquid cylinder, a flow distribution plate, a housing, and an integrated valve. The crankshaft, the bearing bush, and the flow distribution plate are all arranged in the housing. One end of the emulsified liquid cylinder is connected to the housing, and the output end of the emulsified liquid cylinder is connected to the crankshaft through the bearing bush for providing power to the crankshaft. The flow distribution plate is arranged at one end of the crankshaft, and the flow distribution plate is connected to the emulsified liquid cylinder through the integrated valve for controlling the expansion and contraction of the emulsified liquid cylinder, wherein:
[0005] The crankshaft includes a main journal, a crank, and a connecting rod journal. The crank is coaxial with the main journal, the crank is arranged at one end of the main journal, the connecting rod journal is eccentric with the crank, and the connecting rod journals are alternately arranged between every two cranks;
[0006] The flow distribution plate includes a flow distribution moving plate, a matching component, and a flow distribution static plate. One end of the flow distribution moving plate is arranged on the end crank through the matching component, the flow distribution static plate is arranged on the housing, and the other end of the flow distribution moving plate abuts against the flow distribution static plate through the matching component.
[0007] Further, in the above water motor, a central oil hole is arranged in the middle of the crankshaft, and lubricating oil holes are arranged in the circumferential direction of the crank and the connecting rod journal, and the lubricating oil holes are communicated with the central oil hole.
[0008] Further, in the above water motor, the bearing bush is matched with the connecting rod journal, the middle of the bearing bush is fixedly connected to the output end of the emulsified liquid cylinder, and the lubricating oil holes on the bearing bush correspond to those on the connecting rod journal in the circumferential direction.
[0009] Further, in the above-mentioned water motor, three first pin holes are provided on the end face of the crank, and the three first pin holes are distributed in an equilateral triangle. Three first spring holes are provided on the end face of the crank, and the three first spring holes are distributed in an inverted triangle.
[0010] Further, in the above-mentioned water motor, three second pin holes are provided at one end of the flow distribution disk, and the three second pin holes are distributed in an equilateral triangle. Three second spring holes are provided on the flow distribution disk, and the three second spring holes are distributed in an inverted triangle.
[0011] Further, in the above-mentioned water motor, the matching assembly includes a pin and a spring. The pin is matched with the first pin hole and the second pin hole. One end of the pin is in transitional fit with the first pin hole respectively, and the other end of the pin is in clearance fit with the second pin hole respectively. One end of the spring is in clearance fit with the first spring hole respectively, and the other end of the spring is in clearance fit with the second spring hole respectively.
[0012] Further, in the above-mentioned water motor, a central water pool is provided in the middle of the other end of the flow distribution disk. The flow distribution disk is provided with grooves around the central water pool. The number of the grooves corresponds to the number of the emulsion cylinders, and the central water pool is communicated with the grooves respectively.
[0013] Further, in the above-mentioned water motor, a water inlet is provided on one side of the middle of the flow distribution static disk. The water inlet corresponds to the central water pool. A water outlet is arranged on the flow distribution static disk in alignment with the water inlet. The number of the water outlets corresponds to the number of the grooves.
[0014] Further, in the above-mentioned water motor, the water outlet is connected to the integrated valve, and the control end of the integrated valve is connected to the emulsion cylinder.
[0015] The water motor of the present invention has the following advantages and beneficial effects:
[0016] The present invention uses emulsion as power to drive a plurality of emulsion cylinders to drive the crankshaft to rotate. The overall structure is simple, the processing and manufacturing precision requirements are low, and it meets the explosion-proof requirements in coal mines at the same time. Description of the Drawings
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only for further understanding of the embodiments of the present invention and constitute a part of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts. In the drawings:
[0018] Figure 1 The front view of the water motor of the present utility model;
[0019] Figure 2 The left view of the water motor of the present utility model;
[0020] Figure 3 The schematic structural diagram of the crankshaft of the water motor of the present utility model, where a is the front view of the crankshaft and b is the left view of the crankshaft;
[0021] Figure 4 The schematic structural diagram of the distribution flow plate of the water motor of the present utility model, where a is the front view of the distribution flow plate, b is the left view of the distribution flow plate, and c is the right view of the distribution flow plate;
[0022] Figure 5 The schematic structural diagram of the static distribution plate of the water motor of the present utility model.
[0023] Explanation of reference numerals:
[0024] 1: Crankshaft, 11: Central oil hole, 12: Main journal, 13: Crank, 14: First pin hole, 15: First spring hole, 16: Connecting rod journal, 17: Lubricating oil hole;
[0025] 2: Bearing shell; 3: Emulsion cylinder;
[0026] 4: Distribution plate;
[0027] 41: Distribution flow plate, 411: Second pin hole, 412: Second spring hole, 413: Central water pool, 414: Groove;
[0028] 42: Matching component, 421: Pin, 422: Spring;
[0029] 43: Static distribution plate, 431: Water inlet, 432: Water outlet;
[0030] 5: Housing; 6: Integrated valve. Detailed implementation manners
[0031] To make the objectives, technical solutions and advantages of the present utility model clearer, the technical solutions of the present utility model will be clearly and completely described below in conjunction with specific embodiments of the present utility model and the corresponding drawings. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0032] As Figures 1 to 5As shown in the figure, the water motor of the present utility model includes a crankshaft 1, a bearing bush 2, an emulsion cylinder 3, a distribution disk 4, a housing 5 and an integrated valve 6. The crankshaft 1, the bearing bush 2 and the distribution disk 4 are all arranged inside the housing 5. Among them, the crankshaft 1 is connected to the housing 5 through bearings to achieve rotation. One end of the emulsion cylinder 3 is connected to the housing 5, and the output end of the emulsion cylinder 3 is connected to the crankshaft 1 through the bearing bush 2 to provide power for the crankshaft 1. The distribution disk 4 is arranged at one end of the crankshaft 1, and the distribution disk 4 is connected to the emulsion cylinder 3 through the integrated valve 6 to control the expansion and contraction of the emulsion cylinder 3. Among them:
[0033] The crankshaft 1 includes a main journal 12, a crank 13 and a connecting rod journal 16. The crank 13 is coaxial with the main journal 12. The crank 13 is arranged at one end of the main journal 12. The connecting rod journal 16 is eccentric to the crank 13. The connecting rod journals 16 are alternately arranged between every two cranks 13;
[0034] The distribution disk 4 includes a movable distribution disk 41, a matching component 42 and a stationary distribution disk 43. One end of the movable distribution disk 41 is arranged on the end crank 13 through the matching component 42. The stationary distribution disk 43 is arranged on the housing 5. The other end of the movable distribution disk 41 abuts against the stationary distribution disk 43 through the matching component 42.
[0035] Further, in the water motor of the present utility model, a central oil hole 11 is arranged in the middle of the crankshaft 1. Lubricating oil holes 17 are arranged in the circumferential direction of the crank 13 and the connecting rod journal 16. The lubricating oil holes 17 are communicated with the central oil hole 11, and oil is supplied to the lubricating oil holes 17 through the central oil hole 11, so as to realize the overall lubrication of the crankshaft 1.
[0036] Further, in the water motor of the present utility model, the bearing bush 2 is matched with the connecting rod journal 16. The middle of the bearing bush 2 is fixedly connected to the output end of the emulsion cylinder 3. The lubricating oil holes 17 in the circumferential direction of the bearing bush 2 correspond to the connecting rod journal 16, so as to effectively ensure the lubrication between the bearing bush 2 and the connecting rod journal 16 and improve the service life of the crankshaft 1 and the bearing bush 2.
[0037] Further, in the water motor of the present utility model, three first pin holes 14 are arranged on the end face of the crank 13. The three first pin holes 14 are distributed in an equilateral triangle. Three first spring holes 15 are arranged on the end face of the crank 13. The three first spring holes 15 are distributed in an inverted triangle.
[0038] Further, in the water motor of the present utility model, three second pin holes 411 are arranged at one end of the movable distribution disk 41. The three second pin holes 411 are distributed in an equilateral triangle. Three second spring holes 412 are arranged on the movable distribution disk 41. The three second spring holes 412 are distributed in an inverted triangle.
[0039] Further, in the water motor of the present utility model, the cooperation assembly 42 includes a pin shaft 421 and a spring 422. The pin shaft 421 is matched with the first pin shaft hole 14 and the second pin shaft hole 411. One end of the pin shaft 421 is in clearance fit with the first pin shaft hole 14 respectively, and the other end of the pin shaft 421 is in clearance fit with the second pin shaft hole 411 respectively. One end of the spring 422 is in clearance fit with the first spring hole 15 respectively, and the other end of the spring 422 is in clearance fit with the second spring hole 412 respectively. The first pin shaft hole 14 and the second pin shaft hole 411 are distributed in an equilateral triangle, effectively ensuring the effective transmission of the crank 13 to the flow distribution moving disk 41. The first spring hole 15 and the second spring hole 412 are distributed in an inverted triangle, effectively providing a stable elastic supporting force for the flow distribution moving disk 41, so that the flow distribution moving disk 41 and the flow distribution static disk 43 fixed on the housing 5 are pressed and fitted through the spring 422 between the crank 13 and the flow distribution moving disk 41. Under the action of the elastic force of the spring 422, the relatively rotating flow distribution moving disk 41 and the flow distribution static disk 43 are closely attached, avoiding liquid leakage, and at the same time, it can also avoid the sprain of the spring 422 when the crank 13 drives the flow distribution moving disk 41 to rotate.
[0040] Further, in the water motor of the present utility model, a central water pool 413 is arranged in the middle of the other end of the flow distribution moving disk 41. The flow distribution moving disk 41 is provided with grooves 414 around the central water pool 413. The number of grooves 414 corresponds to the number of emulsion cylinders 3. The central water pool 413 is communicated with the grooves 414 respectively, so that after the emulsion enters the central water pool 413, the emulsion flow is distributed through the grooves 414, thereby controlling each emulsion cylinder 3 to perform an alternating telescopic movement, thereby driving the crankshaft 1 to rotate and realizing the output torque.
[0041] Further, in the water motor of the present utility model, a water inlet 431 is arranged on one side of the middle of the flow distribution static disk 43. The water inlet 431 corresponds to the central water pool 413. The water outlet 432 is arranged on the flow distribution static disk 43 in an arrangement corresponding to the water inlet 431. The number of water outlets 432 corresponds to the number of grooves 414. Thus, the emulsion is provided to the central water pool 413 of the flow distribution moving disk 41 through the water inlet 431, and after being distributed through the grooves 414, the emulsion increases the pressure of the emulsion cylinder 3 through the water outlet 432 and the integrated valve 6 respectively.
[0042] Further, in the water motor of the present utility model, the water outlet 432 is connected to the integrated valve 6, and the control end of the integrated valve 6 is connected to the emulsion cylinder 3. Among them, the input end of the integrated valve 6 is connected to the high-pressure pumping station, and the water inlet 431 is connected to the low-pressure pumping station. The crankshaft 1 drives the flow distribution moving disk 41 to rotate. As the position of the groove 414 changes continuously, the liquid return of different water outlets 432 on the flow distribution static disk 43 is controlled, and the corresponding liquid return flows back to the integrated valve 6 to control the movement of the corresponding emulsion cylinder 3, so as to ensure that the flow distribution disk 4 is always in a low-pressure state.
[0043] Specifically, when the water motor is in use, an emulsion liquid is provided to the water inlet 431 through a low-pressure pumping station. After the emulsion liquid enters the central water tank 413, it flows into the grooves 414 communicated with the central water tank 413 respectively. The inflow time of the emulsion liquid is allocated according to the length of the grooves 414, that is, the water outlet time of the water outlet 413 on the flow distribution static disc 43. The emulsion liquid after being distributed by the flow distribution disc 4 enters the integrated valve 6, and after being pressurized by the high-pressure pumping station connected to the integrated valve 6, it enters the emulsion liquid cylinder 3, so that each emulsion liquid cylinder 3 respectively corresponds to the control of the inflow time of the emulsion liquid in the grooves 414 to perform an alternating telescopic movement, thereby driving the crankshaft 1 to rotate and realizing the output torque.
[0044] In summary, compared with the prior art, the water motor of the present invention has the following advantages and beneficial effects:
[0045] The present invention uses emulsion liquid as power, distributes the emulsion liquid through a flow distribution disc, drives multiple emulsion liquid cylinders to alternately expand and contract to drive the crankshaft to rotate. The overall structure is simple, the processing and manufacturing precision requirements are low, the maintenance cost is effectively reduced, and at the same time, the explosion-proof requirements in coal mines are met.
[0046] It should be noted that in this article, unless otherwise clearly specified and limited, the term "connection" or its synonyms should be understood in a broad sense. For example, "connection" can be a fixed connection or a detachable connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. It can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meaning of the above terms in the present invention can be understood according to specific situations. Moreover, expressions such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. At the same time, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not clearly listed, or also includes elements inherent to this process, method, article or device. In addition, in this article, "front", "rear", "left", "right", "upper" and "lower" are all referred to the placement state shown in the drawings.
[0047] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A water motor, characterized in that, The water motor includes a crankshaft, a bearing shell, an emulsion cylinder, a flow distribution plate, a housing and an integrated valve. The crankshaft, the bearing shell and the flow distribution plate are all arranged in the housing. One end of the emulsion cylinder is connected to the housing, and the output end of the emulsion cylinder is connected to the crankshaft through the bearing shell to provide power for the crankshaft. The flow distribution plate is arranged at one end of the crankshaft, and the flow distribution plate is connected to the emulsion cylinder through the integrated valve to control the expansion and contraction of the emulsion cylinder. Wherein: The crankshaft includes a main journal, a crank and a connecting rod journal. The crank is coaxial with the main journal. The crank is arranged at one end of the main journal. The connecting rod journal is eccentric to the crank. The connecting rod journals are alternately arranged between every two cranks; The flow distribution plate includes a flow distribution moving plate, a matching component and a flow distribution static plate. One end of the flow distribution moving plate is arranged on the end crank through the matching component. The flow distribution static plate is arranged on the housing. The other end of the flow distribution moving plate abuts against the flow distribution static plate through the matching component.
2. The water motor according to claim 1, characterized in that, A central oil hole is arranged in the middle of the crankshaft. Lubricating oil holes are arranged in the circumferential direction of the crank and the connecting rod journal. The lubricating oil holes are communicated with the central oil hole.
3. The water motor according to claim 2, characterized in that, The bearing shell is matched with the connecting rod journal. The middle of the bearing shell is fixedly connected to the output end of the emulsion cylinder. The lubricating oil holes on the bearing shell correspond to those on the connecting rod journal in the circumferential direction.
4. The water motor according to claim 1, characterized in that, Three first pin holes are arranged on the end face of the crank. The three first pin holes are distributed in an equilateral triangle. Three first spring holes are arranged on the end face of the crank. The three first spring holes are distributed in an inverted triangle.
5. The water motor according to claim 4, characterized in that, Three second pin holes are arranged at one end of the flow distribution moving plate. The three second pin holes are distributed in an equilateral triangle. Three second spring holes are arranged on the flow distribution moving plate. The three second spring holes are distributed in an inverted triangle.
6. The water motor according to claim 5, characterized in that, The matching component includes a pin and a spring. The pin is matched with the first pin hole and the second pin hole. One end of the pin is in transitional fit with the first pin hole respectively, and the other end of the pin is in clearance fit with the second pin hole respectively. One end of the spring is in clearance fit with the first spring hole respectively, and the other end of the spring is in clearance fit with the second spring hole respectively.
7. The water motor according to claim 5, characterized in that, A central water pool is arranged in the middle of the other end of the flow distribution moving plate. Grooves are arranged around the central water pool on the flow distribution moving plate. The number of the grooves corresponds to the number of the emulsion cylinders. The central water pool is communicated with the grooves respectively.
8. The water motor according to claim 7, characterized in that, An inlet is arranged on one side of the middle of the flow distribution static plate. The inlet corresponds to the central water pool. Outlets are arranged on the flow distribution static plate in an arrangement with the inlet. The number of the outlets corresponds to the number of the grooves.
9. The water motor according to claim 8, characterized in that, The outlets are connected to the integrated valve. The control end of the integrated valve is connected to the emulsion cylinder.