Wear-resistant and high-temperature-resistant guide wheel
By using the design of the ceramic wheel in the guide wheel with a thermally conductive metal sheet and a reservoir lubrication assembly, the problems of heat dissipation and lubricating liquid waste of the guide wheel are solved, efficient heat dissipation and lubrication are achieved, and the fixing process is simplified.
Patent Information
- Application Number
- CN202422603754.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-10-28
AI Technical Summary
The existing high-temperature resistant and high-strength guide wheels lack active and fast heat dissipation function, and have poor lubrication effect and are seriously wasted lubricating liquid.
The ceramic wheel body embedded bearing and thermally conductive metal sheet structure are adopted, combined with the liquid storage tank and lubricating component, and heat diffusion is accelerated through the thermally conductive metal sheet, and the lubricating component is used to achieve efficient flow diversion of lubricating liquid and simplified design of the fixed structure.
The heat dissipation speed of the guide wheel is improved, the waste of lubricating liquid is reduced, the lubrication effect is enhanced, and the fixing operation is simplified, which improves the flexibility of the device.
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Figure CN223120540U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of guide wheels, in particular to a wear-resistant and high-temperature-resistant guide wheel. Background Art
[0002] A guide wheel is a reaction element of a torque converter, which is fixed to a guide wheel shaft or a guide wheel sleeve in one direction through a one-way clutch. It is a pulley used to guide a transmission belt through an obstacle or change the direction of the transmission belt. It is located between a turbine and a pump wheel. Usually, it is processed from high-carbon steel and then surface-hardened (surface quenched), and has the characteristics of high temperature resistance and high strength.
[0003] After retrieval, the prior art (publication number: CN212899608U) records that "a high-temperature-resistant and high-strength guide wheel includes a bearing rod. One side of the bearing rod is connected with a guide wheel body, and a lubrication mechanism is installed at the top of the bearing rod. The lubrication mechanism internally includes a storage tank fixedly connected to the top of the bearing rod. The top of the storage tank is provided with a feed port, and a rubber plug is connected inside the feed port. In the utility model, under the action of the lubrication mechanism, lubricant can be added to the storage tank through the feed port. The water-absorbing rope clamped in the conduit can smear the lubricant in the storage tank on the surface of the guide wheel body to perform smear maintenance on it, preventing the guide wheel body from being worn after long-term use and having too much rotational resistance. By rotating the hand-tightening bolt, one side of the guide wheel body can be squeezed to stop its rotation, facilitating other processing operations for workers, changing the situation where other guide wheel bodies could not be fixed in the past, and improving the flexibility of the device."
[0004] Although the high-temperature-resistant and high-strength guide wheel in the prior art achieves the effects of lubrication and fixation, there are still some deficiencies: after lubrication through a water-absorbing rope in the existing high-temperature-resistant and high-strength guide wheel, the outer surface adheres to the lubricating liquid and cannot penetrate into the connection gap between the bearing and the shaft rod, resulting in waste of some lubricating liquid. Secondly, due to a large amount of heat generated by high-speed rotation and friction during the use of the existing guide wheel, although the guide wheel has high-temperature resistance, it lacks an active and fast heat dissipation structure, resulting in components such as its transmission belt being affected by high temperature and possibly slipping. Summary of the Utility Model
[0005] To overcome the defects existing in the prior art, a wear-resistant and high-temperature-resistant guide wheel is provided to solve the problems that the existing high-temperature-resistant and high-strength guide wheel lacks an active and fast heat dissipation function, and has poor lubrication effect and waste of lubricating liquid.
[0006] To achieve the above object, a wear-resistant and high-temperature-resistant guide wheel is provided, including: a guide wheel body, the guide wheel body includes a ceramic wheel body on the outside, a bearing is embedded inside the ceramic wheel body, a shaft rod is axially fixed inside the bearing, and a heat-conducting metal sheet is provided inside the ceramic wheel body. A fixing component and a lubricating component are fixed on the outside of the shaft rod. The fixing component includes a fixing ring. A liquid storage tank is slidably connected to one side of the fixing ring facing the ceramic wheel body. A brake pad is provided on the outside of the liquid storage tank. A hose is connected to the lower end of the liquid storage tank. The lubricating component includes a semi-ring body, and the upper side of the semi-ring body is connected to the liquid storage tank through a hose.
[0007] Further, the heat-conducting metal sheets are arranged on the inner wall and the outer wall of the ceramic wheel body, and the heat-conducting metal sheet arranged on the outer wall of the ceramic wheel body is in contact with the external environment.
[0008] Further, the fixing ring is fixed on the outer wall of the shaft rod, a screwing plate is arranged on the outer wall of the fixing ring, and a threaded rod is arranged inside the fixing ring and screwed with the screwing plate.
[0009] Further, a slider is slidably connected inside the fixing ring, the slider is rotatably connected to the inner end of the threaded rod, and the slider is fixedly connected to the liquid storage tank.
[0010] Further, a liquid filling port is opened at the upper end of the liquid storage tank, a filter screen is arranged inside the liquid storage tank cavity, and the hose is connected to the lower side of the filter screen.
[0011] Further, a slow flow cavity is opened inside the semi-ring body, a connection hole is opened at the upper side of the slow flow cavity, and the connection hole is connected to the hose.
[0012] Further, a seepage hole is opened inside the semi-ring body, the seepage hole is connected to the lower end of the slow flow cavity, and the seepage hole is in contact with the outer wall of the shaft rod.
[0013] The beneficial effects of the present utility model are as follows:
[0014] 1. By using the ceramic wheel body included in the guide wheel main body, it has the effects of high temperature resistance and wear resistance. At the same time, by arranging the heat-conducting metal sheet inside the ceramic wheel body, the diffusion speed of the internal heat of the ceramic wheel body is enhanced, and then it is facilitated to diffuse into the external environment, improving the heat dissipation speed, so that the components connected to it are not easily affected by high temperature. At the same time, the heat-conducting metal sheet embedded inside the ceramic wheel body can enhance the self-structural strength of the ceramic wheel body;
[0015] 2. During use, through the liquid storage tank and the hose included in the fixing component, the lubricating liquid inside is guided downward into the lubricating component, and then through the semi-ring body, the slow flow cavity and the seepage hole included in the lubricating component, the lubricating liquid inside is guided to the connection part between the bearing and the shaft rod, thereby realizing the internal lubrication of the bearing connection and reducing the waste of the lubricating liquid;
[0016] 3. When fixing, by rotating the threaded rod and cooperating with the screwed plate, the slider is driven to push the liquid storage tank to move, and then the brake pad is pushed to move towards the ceramic wheel body on the outside, and extrusion friction occurs with it, so as to realize the fixation of the guide wheel after deactivation, and it is integrated with the liquid storage tank, saving the assembly space and facilitating the use and operation. Brief Description of the Drawings
[0017] Figure 1 It is a schematic axial sectional structure diagram of the guide wheel main body of the embodiment of the present invention.
[0018] Figure 2 It is a schematic sectional structure diagram of the overall connection of the guide wheel of the embodiment of the present invention.
[0019] Figure 3 It is a schematic axial structure diagram of the connection between the lubricating component and the shaft rod of the embodiment of the present invention.
[0020] Figure 4 It is a schematic sectional structure diagram of the fixing component of the embodiment of the present invention.
[0021] Figure 5 It is a schematic sectional structure diagram of the lubricating component of the embodiment of the present invention.
[0022] In the figure: 1. Guide wheel body; 11. Ceramic wheel body; 12. Bearing; 13. Shaft rod; 14. Heat-conducting metal sheet; 2. Fixing component; 21. Fixing ring; 22. Screwed plate; 23. Threaded rod; 24. Slider; 25. Liquid storage tank; 26. Filter screen; 27. Hose; 28. Brake pad; 3. Lubricating component; 31. Semi-ring body; 32. Connecting hole; 33. Flow buffer cavity; 34. Seepage hole. Detailed Description of the Embodiment
[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0024] Refer to Figures 1 to 5As shown in the figure, the present utility model provides a wear-resistant and high-temperature resistant guide wheel, including: a guide wheel body 1, the guide wheel body 1 includes a ceramic wheel body 11 on the outside, and a bearing 12 is embedded inside the ceramic wheel body 11, and a shaft rod 13 is axially fixed inside the bearing 12. At the same time, a heat-conducting metal sheet 14 is provided inside the ceramic wheel body 11. The heat-conducting metal sheet 14 is arranged on the inner wall and the outer wall of the ceramic wheel body 11, and the heat-conducting metal sheet 14 arranged on the outer wall of the ceramic wheel body 11 is in contact with the external environment. A fixing component 2 and a lubricating component 3 are fixed on the outside of the shaft rod 13. The fixing component 2 includes a fixing ring 21, and a liquid storage tank 25 is slidably connected to one side of the fixing ring 21 facing the ceramic wheel body 11. A brake pad 28 is arranged on the outside of the liquid storage tank 25. At the same time, a hose 27 is connected to the lower end of the liquid storage tank 25. The lubricating component 3 includes a semi-ring body 31, and the upper side of the semi-ring body 31 is connected to the liquid storage tank 25 through the hose 27.
[0025] Specifically, the guide wheel body 1, the fixing component 2 and the lubricating component 3 constitute the main structure of the wear-resistant and high-temperature resistant guide wheel involved in this application. The shaft rod 13 included in the guide wheel body 1 is in a fixed connection state, and both the fixing component 2 and the lubricating component 3 are in the same fixed connection state as the shaft rod 13.
[0026] Specifically, the inner end of the heat-conducting metal sheet 14 is arranged around the inner wall of the wheel groove of the ceramic wheel body 11 and is flush with the inner wall of the wheel groove. At the same time, the heat-conducting metal sheet 14 located inside the ceramic wheel body 11 can conduct the internal heat outward, thereby realizing rapid heat dissipation.
[0027] Specifically, the brake pad 28 is made of rubber material, and when it is squeezed, it contacts the ceramic wheel body 11 to statically limit it.
[0028] As Figure 2 mixed Figure 4 shown in the figure, the fixing ring 21 is fixed on the outer wall of the shaft rod 13, and a screwing plate 22 is arranged on the outer wall of the fixing ring 21. A threaded rod 23 is arranged inside the fixing ring 21 and is screwed with the screwing plate 22. A slider 24 is slidably connected inside the fixing ring 21, and the slider 24 is rotatably connected to the inner end of the threaded rod 23. The slider 24 is fixedly connected to the liquid storage tank 25. A liquid filling port is opened at the upper end of the liquid storage tank 25, and a filter screen 26 is arranged inside the cavity of the liquid storage tank 25. The hose 27 is connected to the lower side of the filter screen 26.
[0029] As a preferred implementation manner, by arranging multiple filter screens 26, the lubricating liquid is filtered to prevent impurities from entering the connection part of the bearing 12 and causing wear of the bearing 12.
[0030] As Figure 3 and Figure 5In it, a flow-attenuating cavity 33 is provided inside the semi-annular body 31, and a connection hole 32 is provided on the upper side of the flow-attenuating cavity 33, and the connection hole 32 is connected to the hose 27. A seepage hole 34 is provided inside the semi-annular body 31, and the seepage hole 34 is connected to the lower end of the flow-attenuating cavity 33, and the seepage hole 34 is in contact with the outer wall of the shaft rod 13.
[0031] Specifically, a sponge block is provided inside the flow-attenuating cavity 33 to reduce the flow rate of the lubricating fluid and achieve the seepage lubrication effect.
[0032] As a preferred implementation manner, a plurality of seepage holes 34 are provided and connected to the outer wall of the shaft rod 13, and at the same time connected to the connection part between the bearing 12 and the shaft rod 13, so as to form a lubricating film on the outer wall of the shaft rod 13, improving the wear-resistant function of the guide wheel body 1.
[0033] During use, by using the ceramic wheel body included in the guide wheel main body, it has the effects of high temperature resistance and wear resistance. At the same time, through the heat-conducting metal sheet provided inside the ceramic wheel body, the diffusion speed of the internal heat of the ceramic wheel body is strengthened, and then it is convenient to diffuse to the external environment, improving the heat dissipation speed, so that the components connected to it are not easily affected by high temperature. At the same time, the heat-conducting metal sheet embedded inside the ceramic wheel body can strengthen the self-structural strength of the ceramic wheel body. During use, through the liquid storage tank and the hose included in the fixing component, the lubricating fluid inside is guided downward into the lubricating component, and then through the semi-annular body, the flow-attenuating cavity and the seepage hole included in the lubricating component, the lubricating fluid inside is guided to the connection part between the bearing and the shaft rod, thereby realizing the internal lubrication of the bearing connection and reducing the waste of the lubricating fluid. When fixing, by rotating the threaded rod and cooperating with the screwed plate, the slider is driven to push the liquid storage tank to move, and then the brake pad is pushed to move towards the outer ceramic wheel body and squeeze and rub against it, realizing the fixation of the guide wheel after shutdown, and being integrated with the liquid storage tank, saving the assembly space and being convenient for use and operation.
[0034] The wear-resistant and high-temperature-resistant guide wheel of the present utility model can effectively solve the problems that the existing high-temperature-resistant and high-strength guide wheels lack the active and rapid heat dissipation function, and have poor lubrication effect and waste of lubricating fluid. On the basis of the existing wear-resistant and high-temperature-resistant guide wheel technology, the structure of the fixed lubrication device is simplified, and the heat dissipation effect is accelerated. At the same time, the lubrication effect is enhanced, and the waste of the lubricating fluid is reduced.
[0035] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A wear-resistant and high-temperature-resistant guide wheel, comprising: The guide wheel body (1), characterized in that: the guide wheel body (1) includes a ceramic wheel body (11) on the outside, and a bearing (12) is embedded inside the ceramic wheel body (11), and a shaft rod (13) is axially fixed inside the bearing (12). At the same time, a heat-conducting metal sheet (14) is provided inside the ceramic wheel body (11). A fixing component (2) and a lubricating component (3) are fixed on the outside of the shaft rod (13). The fixing component (2) includes a fixing ring (21). A liquid storage tank (25) is slidably connected to one side of the fixing ring (21) facing the ceramic wheel body (11). A brake pad (28) is provided on the outside of the liquid storage tank (25). At the same time, a hose (27) is connected to the lower end of the liquid storage tank (25). The lubricating component (3) includes a semi-ring body (31), and the upper side of the semi-ring body (31) is connected to the liquid storage tank (25) through a hose (27).
2. The wear-resistant and high-temperature resistant guide wheel according to claim 1, wherein The heat-conducting metal sheet (14) is provided on the inner wall and the outer wall of the ceramic wheel body (11), and the heat-conducting metal sheet (14) provided on the outer wall of the ceramic wheel body (11) is in contact with the external environment.
3. A wear-resistant and high-temperature resistant guide wheel according to claim 1, characterized in that, The fixing ring (21) is fixed on the outer wall of the shaft rod (13), and a screwing plate (22) is provided on the outer wall of the fixing ring (21). A threaded rod (23) is provided inside the fixing ring (21) and is screwed to the screwing plate (22).
4. A wear-resistant and high-temperature resistant guide wheel according to claim 1, characterized in that, A slider (24) is slidably connected inside the fixing ring (21). The slider (24) is rotatably connected to the inner end of the threaded rod (23), and the slider (24) is fixedly connected to the liquid storage tank (25).
5. A wear-resistant and high-temperature resistant guide wheel according to claim 1, characterized in that, A liquid filling port is opened at the upper end of the liquid storage tank (25), a filter screen (26) is provided inside the cavity of the liquid storage tank (25), and the hose (27) is connected to the lower side of the filter screen (26).
6. A wear-resistant and high-temperature resistant guide wheel according to claim 1, characterized in that, A flow buffering cavity (33) is opened inside the semi-ring body (31), a connection hole (32) is opened on the upper side of the flow buffering cavity (33), and the connection hole (32) is connected to the hose (27).
7. A wear-resistant and high-temperature resistant guide wheel according to claim 1, characterized in that, A seepage hole (34) is opened inside the semi-ring body (31), the seepage hole (34) is connected to the lower end of the flow buffering cavity (33), and the seepage hole (34) is in contact with the outer wall of the shaft rod (13).
Citation Information
Patent Citations
High-temperature-resistant high-strength guide wheel
CN212899608U