Anti-reflection and high-temperature-resistant exchange cock signboard device
By designing hollow groove structure and high-temperature resistant materials on the exchange cock marking, combined with magnetic adsorption method, the reflection and pollution problems of the marking in the coke oven basement are solved, and the clear identification of the marking and robotic identification are achieved, which improves production safety and efficiency.
Patent Information
- Application Number
- CN202421707559.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-07-18
AI Technical Summary
The reflection of the logo in the basement of the coke oven causes the color to be indistinguishable, and the attachment of dust and grease makes the information unrecognizable, affecting production efficiency and safety.
A light-reflective and high-temperature-resistant exchange plug sign is designed, using hollow groove structure and high-temperature-resistant material, combined with magnetic adsorption method to ensure that the color difference is obvious and not affected by light, and drive the sign to rotate when the plug rotates for easy identification by the robot.
Ensure the color of the signboard is clearly distinguished in an uneven lighting environment, preventing dust and grease from adhering, improving production safety and efficiency, and the robot can accurately identify the angle of the plug.
Smart Images

Figure CN223123556U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of identification signs, and particularly relates to an exchange cock identification sign device with anti-reflection and high temperature resistance. Background Technique
[0002] In industrial production, identification signs are common devices mainly used to mark and identify the status and parameters of equipment. Especially in an explosive gas environment such as a coke oven basement, the role of identification signs is particularly important, which can help staff quickly identify the status of equipment and thus ensure production safety.
[0003] However, due to uneven internal lighting in the coke oven basement and some identification signs being close to the spotlight, reflection will cause the colors of the identification signs to not be effectively distinguished, and further lead to the inability to identify the content of the identification signs. To solve this problem, the traditional solution is to use paints of different colors to mark the angles of the cock valves. Although this method can solve the identification problem to a certain extent, in actual operation, due to the presence of a large amount of dust and industrial grease for lubrication and rust prevention in the coke oven environment, these dust and grease will adhere to the identification signs, and further lead to the inability to recognize the information on the identification signs.
[0004] The existing technologies in this field mainly have two problems. First, due to uneven internal lighting in the coke oven basement and some identification signs being close to the spotlight, reflection will cause the colors of the identification signs to not be effectively distinguished, and further lead to the inability to identify the content of the identification signs. Second, due to the presence of a large amount of dust and industrial grease for lubrication and rust prevention in the coke oven environment, these dust and grease will adhere to the identification signs, and further lead to the inability to recognize the information on the identification signs. These problems seriously affect the production efficiency and safety in the coke oven basement. Content of the Utility Model
[0005] The purpose of the utility model is to provide an exchange cock identification sign device with anti-reflection and high temperature resistance to solve the problems raised in the above background technique.
[0006] The technical solution adopted by the utility model is as follows:
[0007] An exchange cock identification sign device with anti-reflection and high temperature resistance, including an identification sign bottom plate, a positioning square hole is provided at the center of the identification sign bottom plate, and a plurality of hollow slots are opened outside the positioning square hole.
[0008] Preferably, there are three hollow slots, and the three hollow slots adopt a T-shaped structure. Two of the hollow slots are respectively located on the left and right sides of the positioning square hole, and the other hollow slot is located below the positioning square hole.
[0009] Preferably, the width of the hollow slot is 2 mm to 20 mm.
[0010] Preferably, the sign board base plate adopts a circular plate structure, and its surface is coated with high-temperature resistant matte paint.
[0011] Preferably, the sign board base plate, the positioning square hole, and the hollow groove form an exchange cock sign board. The exchange cock sign board is magnetically adsorbed on the surface of the gas exchange cock valve, and the positioning square hole cooperates with the square transmission shaft of the gas exchange cock valve.
[0012] Preferably, several high-temperature resistant magnets are provided on the back of the exchange cock sign board. The high-temperature resistant magnets are connected to the sign board base plate through magnet mounting screws, and the high-temperature resistant magnets are connected to the gas exchange cock valve through magnetic adsorption.
[0013] Preferably, the thickness of the magnet is 3 mm to 20 mm.
[0014] Preferably, a sign board ejection hole is further provided on the sign board base plate for taking and placing the exchange cock sign board.
[0015] Preferably, a handle is further provided on the gas exchange cock valve for rotating the gas exchange cock valve, and a regulating valve is further provided on the pipeline.
[0016] In summary, due to the adoption of the above technical solutions, the beneficial effects of the present utility model are as follows:
[0017] In the present utility model, through the form of narrow-gap hollowing on the sign board, a distinct color difference can be generated between the hollowed part and the non-hollowed part. This color difference is less affected by light. Even in an environment with uneven internal lighting such as a coke oven basement, it can ensure the effective distinction of the sign board color, facilitating the staff to quickly identify the equipment status and ensuring production safety. At the same time, the surface of the sign board is coated with high-temperature resistant high-brightness paint and embedded on the surface of the cock. When the cock rotates, the direction transmission shaft drives the sign board to rotate, and the robot can effectively identify the rotation angle of the cock by recognizing the rotation angle of the pattern on the sign board. This design not only improves the high-temperature resistance of the sign board but also enables the robot to more accurately identify the angle of the cock, thereby improving production efficiency and safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a schematic view of the back structure of the present utility model;
[0019] Figure 2 is the front view of the present utility model;
[0020] Figure 3 is a schematic view of the use structure of the present utility model;
[0021] In the figure: 1. Handle; 2. Gas exchange cock valve; 3. Exchange cock identification plate; 4. Regulating valve; 301. Identification plate bottom plate; 302. Magnet mounting screw; 303. Hollow groove; 304. Identification plate ejection hole; 305. Positioning square hole; 306. High-temperature resistant magnet. Detailed implementation mode
[0022] The following details the specific implementation mode of the present utility model.
[0023] The "range" disclosed in the present utility model is defined in the form of a lower limit and an upper limit. A given range is defined by selecting a lower limit and an upper limit, and the selected lower limit and upper limit define the boundary of a specific range. The range defined in this way can include the end values or not include the end values, and can be combined arbitrarily, that is, any lower limit can be combined with any upper limit to form a range. For example, if a range of 10 to 50 is listed for a specific parameter, ranges of 10 to 40 and 20 to 50 are also contemplated. In addition, if the minimum range values 1 and 2 are listed, and if the maximum range values 3, 4, and 5 are listed, then the following ranges are all contemplated: 1 to 3, 1 to 4, 1 to 5, 2 to 3, 2 to 4, and 2 to 5. In this application, unless otherwise stated, the numerical range "a to b" represents an abbreviated representation of any real number combination between a and b, where a and b are both real numbers. For example, the numerical range "0 to 5" means that all real numbers between "0 to 5" have been fully listed in this article, and "0 to 5" is only an abbreviated representation of these numerical combinations.
[0024] If there is no special instruction, all implementation modes and optional implementation modes of this application can be combined with each other to form a new technical solution.
[0025] If there is no special instruction, all technical features and optional technical features of this application can be combined with each other to form a new technical solution.
[0026] If there is no special instruction, all steps of this application can be carried out in sequence or randomly, and preferably in sequence. For example, the method includes steps (a) and (b), which means that the method can include steps (a) and (b) carried out in sequence, or can also include steps (b) and (a) carried out in sequence. For example, it is mentioned that the method may further include step (c), which means that step (c) can be added to the method in any order. For example, the method can include steps (a), (b), and (c), or can also include steps (a), (c), and (b), or can also include steps (c), (a), and (b), etc.
[0027] Unless otherwise specified, the terms "comprising" and "including" mentioned in this application are open-ended and can also be closed-ended. For example, the terms "comprising" and "including" can mean that other components not listed may also be included or comprised, or that only the listed components are included or comprised.
[0028] Unless otherwise specified, the reaction is carried out under normal temperature and normal pressure conditions.
[0029] Unless otherwise specified, all parts or percentages are by weight.
[0030] In the present utility model, the substances used are all known substances and can be purchased or synthesized by known methods.
[0031] In the present utility model, the devices or equipment used are all conventional devices or equipment known in the art and can be purchased.
[0032] In order to make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0033] Embodiment:
[0034] An anti-reflective and high-temperature resistant exchange cock identification plate device, as Figure 1-2 shown, includes an identification plate bottom plate 301. A positioning square hole 305 is provided at the center of the identification plate bottom plate 301, and a plurality of hollow slots 303 are opened outside the positioning square hole 305.
[0035] Further, there are three hollow slots 303. The three hollow slots 303 adopt a T-shaped structure. Two of the hollow slots 303 are respectively located on the left and right sides of the positioning square hole 305, and the other hollow slot 303 is located below the positioning square hole 305.
[0036] Further, the width of the hollow slot 303 is 2 mm to 20 mm.
[0037] Further, the identification plate bottom plate 301 adopts a circular plate-like structure, and its surface is coated with high-temperature matte paint.
[0038] In a possible implementation manner, as Figure 3 shown, the identification plate bottom plate 301, the positioning square hole 304, and the hollow slot 303 form an exchange cock identification plate 3. The exchange cock identification plate 3 is magnetically adsorbed on the surface of the gas exchange cock valve 2, and the positioning square hole 304 cooperates with the square transmission shaft of the gas exchange cock valve 2.
[0039] Further, several high-temperature resistant magnets 306 are provided on the back of the exchange cock identification plate 3. The high-temperature resistant magnets 306 are connected to the identification plate bottom plate 301 through magnet mounting screws 302, and the high-temperature resistant magnets 306 are magnetically attracted to the gas exchange cock valve 2.
[0040] Further, the thickness of the magnet is 3 mm to 20 mm.
[0041] Further, an ejection hole 304 for the identification plate is also provided on the identification plate bottom plate 301 for taking and placing the exchange cock identification plate 3.
[0042] Further, a handle 1 is also provided on the gas exchange cock valve 2 for rotating the gas exchange cock valve 2, and a regulating valve 4 is also provided on the pipeline.
[0043] In a possible implementation manner, as Figure 3 shown, an anti-reflective identification plate adopts a circular plate structure and is coated with high-temperature resistant and high-brightness paint on the surface. A positioning square hole 305 is provided in the center of the exchange cock identification plate 3 to cooperate with the square transmission shaft of the gas exchange cock valve 2. When the gas exchange cock valve 2 rotates, the direction transmission shaft drives the exchange cock identification plate 3 to rotate, so that the robot can effectively identify the angle of the gas exchange cock valve 2 by recognizing the rotation angle of the pattern on the exchange cock identification plate 3.
[0044] Further, narrow-gap hollowing treatment is performed on the exchange cock identification plate 3, so that there can be an obvious color difference between the hollowed-out part and the non-hollowed-out part. This color difference is less affected by light, and can effectively solve the problem that the internal lighting in the coke oven basement is uneven, some exchange cock identification plates 3 are close to the spotlight, and the color of the exchange cock identification plate 3 cannot be effectively distinguished due to reflection.
[0045] Further, materials with high temperature resistance and corrosion resistance are selected to make the exchange cock identification plate 3 to adapt to the harsh environment of the coke oven basement. For example, steel can be selected and painted, or materials with a relatively light color and high temperature resistance, such as polytetrafluoroethylene, can be used. This can effectively prevent dust in the coke oven environment and industrial grease for lubrication and rust prevention from adhering to the exchange cock identification plate 3, so as to ensure that the information on the exchange cock identification plate 3 can be effectively recognized.
[0046] Further, the size and shape of the exchange cock identification plate 3 are optimized to make it more suitable for use in the coke oven basement environment. For example, the hollow width on the surface of the exchange cock identification plate 3 can be set between 2 mm and 20 mm to ensure that it can be effectively recognized in both strong light and weak light environments.
[0047] Further, a high-temperature resistant magnet 306 is installed on the back of the switching plug identification plate 3 and is mounted on the steel valve in a magnetic form. The high-temperature resistant magnet 306 can prevent the switching plug identification plate 3 from easily falling off the valve. At the same time, the thickness of the high-temperature resistant magnet 306 can ensure a certain distance between the switching plug identification plate 3 and the valve surface, ensuring that the hollowing can play a role in avoiding light reflection. Preferably, the thickness of the high-temperature resistant magnet 306 is between 3 mm and 20 mm. The high-temperature resistant magnet 306 is fixed to the bottom plate of the switching plug identification plate 3 by a countersunk screw (magnet mounting screw 302).
[0048] Further, through the combination of the above technical features, the anti-reflective and high-temperature resistant switching plug identification plate 3 device of the present embodiment can effectively solve problems such as uneven internal lighting, dust and grease adhesion in the coke oven basement, improving the recognition accuracy and durability of the switching plug identification plate 3.
[0049] By adopting the above technical solution:
[0050] In this application, a narrow gap hollowing form is adopted on the switching plug identification plate 3, so that there is an obvious color difference between the hollowed part and the non-hollowed part. This color difference is less affected by light. Even in an environment with uneven internal lighting such as the coke oven basement, it can ensure the effective distinction of the color of the switching plug identification plate 3, facilitating the staff to quickly identify the status of the equipment and ensuring production safety.
[0051] The surface of the switching plug identification plate 3 of this application is coated with high-temperature resistant and high-brightness paint and is embedded on the surface of the gas switching plug valve 2. When the gas switching plug valve 2 rotates, the direction drive shaft drives the switching plug identification plate 3 to rotate. The robot can effectively identify the angle of the gas switching plug valve 2 by recognizing the rotation angle of the pattern on the switching plug identification plate 3. This design not only improves the high-temperature resistance of the switching plug identification plate 3, but also enables the robot to more accurately identify the angle of the gas switching plug valve 2, thereby improving production efficiency and safety.
[0052] The material of the switching plug identification plate 3 of this application can be selected as steel with paint sprayed on the surface, or a material with a relatively light color and high-temperature resistance, such as polytetrafluoroethylene. This design not only improves the high-temperature resistance of the switching plug identification plate 3, but also makes the switching plug identification plate 3 not easily contaminated by dust and industrial grease in the coke oven environment, thus ensuring that the information on the switching plug identification plate 3 is clearly distinguishable and improving production efficiency and safety.
[0053] The hollow width on the surface of the exchange cock identification plate 3 of the present application is 2 mm to 20 mm. This design makes the color difference between the hollow part and the non-hollow part more obvious. Even in low-light conditions, the content of the exchange cock identification plate 3 can be clearly distinguishable, thus improving production efficiency and safety.
[0054] First of all, the anti-reflective exchange gas exchange cock valve 2 and the exchange cock identification plate 3 of the present application can effectively solve the identification problem of traditional exchange cock identification plates 3 in environments such as the coke oven basement, improving production efficiency and safety. Secondly, the design of the exchange cock identification plate 3 of the present application can prevent dust and industrial grease from adhering, ensuring that the information on the exchange cock identification plate 3 is clearly distinguishable, which is beneficial to the management and maintenance of equipment. In addition, the material of the exchange cock identification plate 3 of the present application can be steel sprayed with paint, or a material with a relatively light color and high temperature resistance, such as polytetrafluoroethylene, which enables the exchange cock identification plate 3 to maintain good stability and durability in harsh environments such as high temperature and corrosion. Therefore, the present application has a broad market demand. Especially in industries such as petroleum, chemical industry, and metallurgy that require a large amount of use of valves and exchange cock identification plates 3, the application prospect of the present application is very broad.
[0055] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. An anti-reflective and high-temperature resistant exchange cock identification plate device, characterized in that: It includes a sign board bottom plate (301), a positioning square hole (305) is provided at the center of the sign board bottom plate (301), and a number of hollow slots (303) are opened outside the positioning square hole (305).
2. The anti-reflective and high-temperature resistant exchange cock identification device according to claim 1, characterized in that: There are three hollow slots (303), and the three hollow slots (303) adopt a T-shaped structure. Two of the hollow slots (303) are respectively arranged on the left and right sides of the positioning square hole (305), and the other hollow slot (303) is arranged below the positioning square hole (305).
3. The anti-reflective and high-temperature resistant exchange cock identification plate device according to claim 1, characterized in that: The width of the hollow slot (303) is 2 mm to 20 mm.
4. The anti-reflective and high-temperature resistant exchange cock identification plate device according to claim 1, characterized in that: The sign board bottom plate (301) adopts a circular plate-like structure, and its surface is coated with high-temperature matte paint.
5. The anti-reflective and high-temperature resistant exchange cock identification plate device according to claim 1, characterized in that: The sign board bottom plate (301), the positioning square hole (305), and the hollow slots (303) form an exchange cock sign board (3). The exchange cock sign board (3) is magnetically adsorbed on the surface of the gas exchange cock valve (2), and the positioning square hole (305) cooperates with the square transmission shaft of the gas exchange cock valve (2).
6. The anti-reflective and high-temperature resistant exchange cock identification plate device according to claim 5, characterized in that: A number of high-temperature magnets (306) are provided on the back of the exchange cock sign board (3). The high-temperature magnets (306) are connected to the sign board bottom plate (301) through magnet mounting screws (302), and the high-temperature magnets (306) are connected to the gas exchange cock valve (2) by magnetic attraction.
7. The anti-reflective and high-temperature resistant exchange cock identification plate device according to claim 6, characterized in that: The thickness of the magnet is 3 mm to 20 mm.
8. The anti-reflective and high-temperature resistant exchange cock identification plate device according to claim 1, characterized in that: A sign board ejection hole (304) is also provided on the sign board bottom plate (301) for taking and placing the exchange cock sign board (3).
9. The anti-reflective and high-temperature resistant exchange cock identification plate device according to claim 5, characterized in that: A handle (1) is also provided on the gas exchange cock valve (2) for rotating the gas exchange cock valve (2), and a regulating valve (4) is also provided on the pipeline.