Air-cooled energy storage battery pack front panel
By designing the combination of air-cooled energy storage battery pack front panel, panel main body and rotatable cover plate with insulated plastic material, the problem of inconvenient inspection and maintenance of the battery management system board is solved, and efficient space utilization and low-cost battery pack structure are achieved.
Patent Information
- Application Number
- CN202422273401.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-18
AI Technical Summary
The battery management system board of the existing air-cooled energy storage battery pack is located inside the battery pack, resulting in inconvenient daily inspection and maintenance operations and increasing time costs.
A front panel of an air-cooled energy storage battery pack is designed, using an insulated plastic material panel body, left front cover and right front cover. Both sides of the panel main body are equipped with rectangular windows corresponding to the battery management system board. The left front cover and right front cover can rotate, and there are circular openings at the interval to achieve convenient inspection and maintenance of the battery management system board.
It realizes the advantages of lightweight, modularity and low cost, improves space utilization, is convenient to operate, and reduces the maintenance and maintenance time cost of battery management system boards.
Smart Images

Figure CN223124078U_ABST
Abstract
Description
Technical Field
[0001] The embodiments of the present utility model relate to the technical field of energy storage batteries, and particularly to a front panel of an air-cooled energy storage battery pack. Background Technique
[0002] A battery energy storage system (BESS) is a system that uses lithium batteries / lead batteries as energy storage carriers to store electrical energy within a certain period of time and supply electrical energy within a certain period of time, and the electrical energy provided has functions such as smooth transition, peak shaving and valley filling, frequency modulation and voltage regulation.
[0003] The battery energy storage system includes multiple energy storage battery packs (PACK). The battery management unit (BMU) is a key component of the energy storage battery system and is used to monitor and manage the energy storage battery system. With the rapid development of the energy storage industry in recent years, the structure of the energy storage battery pack has undergone multiple iterations and updates. The air-cooled energy storage battery pack is widely used in various scales and types of energy storage systems because its structure is simpler than the liquid-cooled solution and the production and manufacturing cost is lower. Especially in outdoor environments, it has better applicability. It is currently the most widely used cooling technology for battery packs, such as being applied to industrial refrigeration, communication base stations, data centers, temperature control scenarios, etc., and the technical maturity and reliability are relatively high. Especially in medium and low power scenarios, air cooling is still the mainstream.
[0004] Currently, the front panels of mainstream air-cooled battery packs all adopt an integrated design. For example, Chinese Patent No. CN117219912A discloses an air-cooled battery pack and an energy storage system. The air-cooled battery pack includes a box body and a battery module. The box body is provided with an air-cooled cavity, the battery module is accommodated in the air-cooled cavity, an upper air duct and a lower air duct are respectively formed between the top end and the bottom end of the battery module and the top wall and the bottom wall of the air-cooled cavity, and air inlets are opened on both sides of the box body in the left-right direction. The upper air duct and the lower air duct are both communicated with the outside through the air inlets.
[0005] The inventor of the present application found that for the current air-cooled energy storage battery pack, the board of the battery management system is located inside the battery pack. It is inconvenient to operate to check and maintain the board of the battery management system daily, which increases the time cost of inspection and maintenance. Content of the Utility Model
[0006] The purpose of the present utility model is to provide a front panel of an air-cooled energy storage battery pack to solve the problems in the above background technique.
[0007] The embodiments of the present utility model provide a front panel of an air-cooled energy storage battery pack, including: a panel main body, a left front cover plate, and a right front cover plate;
[0008] The air-cooled energy storage battery pack is provided with a left mounting bracket, a right mounting bracket, a front lower plate, a front upper plate and a front windshield strip;
[0009] The panel body, the left front cover plate and the right front cover plate are made of insulating plastic and are formed by injection molding;
[0010] The panel body is fixed on the left mounting bracket, the right mounting bracket, the front lower plate, the front upper plate and the front windshield strip;
[0011] Rectangular openings are provided on both sides of the panel body, and the positions of the rectangular openings correspond to the battery management system board of the energy storage battery pack;
[0012] The left front cover plate and the right front cover plate are rotatably arranged on the panel body, and are respectively located on the left side and the right side of the panel body to block the rectangular openings, and there is a certain distance between the left front cover plate and the right front cover plate. The panel body is densely provided with circular openings at the interval for ventilation and heat dissipation.
[0013] Based on the above solution, it can be seen that for the front panel of the air-cooled energy storage battery pack of the present invention, by setting the panel body, the left front cover plate and the right front cover plate, the panel body, the left front cover plate and the right front cover plate are made of insulating plastic, the panel body is fixed on the energy storage battery pack, rectangular openings corresponding to the positions of the battery management system board of the energy storage battery pack are provided on both sides of the panel body, the left front cover plate and the right front cover plate are rotatably arranged on the panel body to block the rectangular openings, and there is a certain distance between the left front cover plate and the right front cover plate. The panel body is densely provided with circular openings at the interval. For the front panel of the air-cooled energy storage battery pack of the present invention, the panel body, the left front cover plate and the right front cover plate are injection-molded with insulating plastic, which has the advantages of light weight, modularization and low cost, and has a more efficient space utilization rate; the panel body is provided with rectangular openings corresponding to the positions of the battery management system board. By rotating and opening the left front cover plate and the right front cover plate, the battery management system board can be repaired, maintained, etc. The operation is convenient and the time cost is reduced.
[0014] In a feasible solution, the panel body is provided with a first buckle and a second buckle;
[0015] The first buckle is used to buckle with the card slots of the front lower plate and the front upper plate;
[0016] The second buckle is used to buckle with the card slot of the front windshield strip.
[0017] In a feasible solution, the panel body is provided with a positive warning sign and a negative warning sign, which are respectively used to indicate the installation positions of the positive electrode module connection row and the negative electrode module connection row of the energy storage battery pack.
[0018] In a feasible solution, the panel body is provided with a rectangular groove for embedding the connection row between battery compartments.
[0019] In a feasible solution, U-shaped grooves are provided on both sides of the panel body for embedding the wiring harness of the battery management system board.
[0020] In a feasible solution, both the left front cover plate and the right front cover plate are provided with raised ribs;
[0021] The panel body is provided with a dust-proof groove on the outside of the rectangular opening for embedding the raised ribs.
[0022] In a feasible solution, the panel body is provided with a pressing buckle for enabling the left front cover plate and the right front cover plate to be opened and closed by pressing.
[0023] In a feasible solution, the panel body is provided with mounting holes, and the left front cover plate and the right front cover plate are rotatably mounted on the mounting holes through pins.
[0024] In a feasible solution, it further includes: a plug;
[0025] The plug is embedded in the connection holes at the intervals of the panel body for shielding bolts.
[0026] Compared with the prior art, the present utility model has the following beneficial effects:
[0027] 1. The panel body, the left front cover plate and the right front cover plate are made of insulating plastic by injection molding, which can achieve the function of live protection. Compared with the metal front panel that requires strict control of the electrical safety distance, it has a higher space utilization rate, and has the advantages of light weight and low cost.
[0028] 2. After the left front cover plate and the right front cover plate are rotated and opened, the inspection, repair and maintenance of the battery management system board can be realized, which is convenient and fast.
[0029] 3. A rabbet groove structure is provided between the left front cover plate and the panel body, and between the right front cover plate and the panel body, which plays a role in limiting, sealing and dust prevention. Description of the Drawings
[0030] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0031] Figure 1 Schematic diagram of the front panel of the air-cooled energy storage battery pack in the embodiment of the present utility model;
[0032] Figure 2 Another perspective schematic diagram of the front panel of the energy storage battery pack in the embodiment of the present utility model;
[0033] Figure 3 Schematic diagram of the open state of the left front cover plate and the right front cover plate in the embodiment of the present utility model;
[0034] Figure 4 Side view schematic diagram of the front panel of the energy storage battery pack in the embodiment of the present utility model.
[0035] Reference numerals in the figure:
[0036] 1. Panel main body; 11. Rectangular opening; 12. Round hole opening; 131. First buckle; 132. Second buckle; 141. Positive warning mark; 142. Negative warning mark; 15. Rectangular groove; 16. U-shaped groove; 17. Dust-proof groove; 18. Pressing buckle; 181. Installation groove; 19. Installation hole; 201. Raised rib; 21. Left front cover plate; 22. Right front cover plate; 31. Left mounting bracket; 32. Right mounting bracket; 33. Front lower plate; 34. Front upper plate; 35. Front windshield strip; 36. Battery management system board; 371. Positive module connection row; 372. Negative module connection row; 38. Battery pack connection row; 39. Battery management system board wire harness; 4. Plug. Specific implementation manners
[0037] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some but not all of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0038] In the description of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present utility model.
[0039] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "linkage", "fixation", etc. shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0040] The technical solutions of the present utility model will be described in detail below with specific embodiments. These specific embodiments can be combined with each other, and the same or similar concepts or processes may not be repeated in some embodiments.
[0041] As described in the background art of the present application, due to the simpler structure and lower production and manufacturing costs of the air-cooled energy storage battery pack compared with the liquid-cooled solution, it is currently widely used in various scales and types of energy storage systems, especially having better applicability in outdoor environments. Air cooling is one of the most widely used cooling technologies for battery packs at present, such as being applied to industrial refrigeration, communication base stations, data centers, temperature control scenarios, etc., and the technical maturity and reliability are relatively high. Especially in medium and low power scenarios, air cooling is still the mainstream.
[0042] The inventor of the present application found that in the current air-cooled energy storage battery pack, the board of the battery management system is located inside the battery pack, and it is inconvenient to operate when performing daily inspections and maintenance on the board of the battery management system, which requires disassembling the entire or part of the battery pack housing, increasing the time cost of inspection and maintenance.
[0043] To solve the above problems, the inventor of the present application proposed the technical solutions of the present application, and the specific embodiments are as follows:
[0044] Figure 1 It is a schematic diagram of the front panel of the air-cooled energy storage battery pack in the embodiment of the present utility model. Figure 2 It is another perspective schematic diagram of the front panel of the energy storage battery pack in the embodiment of the present utility model. Figure 3 It is a schematic diagram of the open state of the left front cover plate and the right front cover plate in the embodiment of the present utility model. Figure 4 It is a side view schematic diagram of the front panel of the energy storage battery pack in the embodiment of the present utility model.
[0045] As Figures 1 to 4 shown, the front panel of the air-cooled energy storage battery pack in this embodiment includes: a panel main body 1, a left front cover plate 21, and a right front cover plate 22.
[0046] The air-cooled energy storage battery pack (PACK) is provided with a left mounting bracket 31, a right mounting bracket 32, a front lower plate 33, a front upper plate 34 and a front windshield strip 35. The front windshield strip 35 forms a fixed heat dissipation air duct inside the PACK.
[0047] The panel body 1, the left front cover plate 21 and the right front cover plate 22 are all made of flame-retardant and insulating plastic materials and are integrally formed by injection molding respectively.
[0048] The panel body 1 is fixed on the left mounting bracket 31, the right mounting bracket 32, the front lower plate 33 and the front upper plate 34 of the energy storage battery pack (PACK) through connecting bolts.
[0049] The panel body 1 is provided with rectangular openings 11 at the middle positions on both the left and right sides. The positions of the rectangular openings 11 of the panel body 1 correspond to the positions of the battery management system board 36 of the energy storage battery pack.
[0050] The left front cover plate 21 and the right front cover plate 22 are respectively rotatably arranged on the panel body 1 and are symmetrically located on the left and right sides of the panel body 1 in a mirror image. When the left front cover plate 21 and the right front cover plate 22 are closed, they block the rectangular openings 11 of the panel body 1 and the battery management system board 36. And there is a certain distance between the left front cover plate 21 and the right front cover plate 22. The panel body 1 is densely provided with a plurality of circular openings 12 in the middle area where the left front cover plate 21 and the right front cover plate 22 are spaced apart. The circular openings 12 are used for ventilation and heat dissipation of the air-cooled energy storage battery pack (PACK).
[0051] When the left front cover plate 21 and the right front cover plate 22 are rotated and opened, inspections, repairs and maintenance work can be carried out on the battery management system board 36 of the energy storage battery pack located at the rectangular opening 11.
[0052] It is not difficult to find from the above content that for the front panel of the air-cooled energy storage battery pack in this embodiment, by setting the panel body, the left front cover plate and the right front cover plate, the materials of the panel body, the left front cover plate and the right front cover plate are insulating plastics. The panel body is fixed on the energy storage battery pack. Rectangular openings corresponding to the positions of the battery management system board of the energy storage battery pack are provided on both sides of the panel body. The left front cover plate and the right front cover plate are rotatably arranged on the panel body to block the rectangular openings. And there is a certain distance between the left front cover plate and the right front cover plate. The panel body is densely provided with circular openings at the spaced area. For the front panel of the air-cooled energy storage battery pack in this embodiment, the panel body, the left front cover plate and the right front cover plate are injection-molded with insulating plastics, which have the advantages of light weight, modularization and low cost, and have a more efficient space utilization rate. The panel body is provided with rectangular openings corresponding to the positions of the battery management system board. By rotating and opening the left front cover plate and the right front cover plate, inspections, maintenance and other work can be carried out on the battery management system board, which is convenient to operate and reduces the time cost.
[0053] Optionally, for the front panel of the air-cooled energy storage battery pack in this embodiment, the panel body 1 is provided with a plurality of first buckles 131, and a plurality of first card slots are correspondingly provided on the front lower plate 33 and the front upper plate 34 of the energy storage battery pack PACK. When the panel body 1 is installed, the first buckles 131 are inserted into the first card slots, so that the panel body 1 is positioned and connected to the front lower plate 33 and the front upper plate 34 of the energy storage battery pack.
[0054] The panel body 1 is provided with a plurality of second buckles 132, and the front windshield strip 35 of the air-cooled energy storage battery pack is provided with second card slots. The second buckles 132 of the panel body 1 are inserted into the second card slots, so that the panel body 1 is positioned and connected to the front windshield strip 35.
[0055] In this embodiment, the method of buckling and connecting through a plurality of buckles and card slots is used to replace part of the bolt connection, which not only ensures the firm installation of the panel body, but also improves the installation efficiency and reduces the production and manufacturing cost. The buckle can be any one of a hook-shaped cantilever buckle, a sleeve-shaped cantilever buckle, a special-shaped cantilever buckle, a plug buckle, a circular-ring buckle, and a spherical buckle.
[0056] Optionally, for the front panel of the air-cooled energy storage battery pack in this embodiment, a positive warning sign 141 and a negative warning sign 142 are respectively provided on the left and right sides of the panel body 1.
[0057] The positive module connection row 371 and the negative module connection row 372 of the air-cooled energy storage battery pack are installed on the left and right sides of the panel body 1 through bolts. The positive warning sign 141 and the negative warning sign 142 are arranged on the inner side of the installation position, and are respectively used to indicate the installation positions of the positive module connection row 371 and the negative module connection row 372 on the panel body 1.
[0058] Furthermore, for the front panel of the air-cooled energy storage battery pack in this embodiment, rectangular grooves 15 are provided on the left and right sides of the panel body 1.
[0059] The rectangular grooves 15 are for the battery interconnection row 38 of the energy storage battery pack to be embedded, so that the front plane of the battery interconnection row 38 is in the same plane as the side surface of the panel body 1, which is convenient for the closing and covering of the left front cover plate 21 and the right front cover plate 22.
[0060] Optionally, for the front panel of the air-cooled energy storage battery pack in this embodiment, U-shaped grooves 16 are provided on the left and right sides of the panel body 1.
[0061] The function of the U-shaped grooves 16 is similar to that of the rectangular grooves 15. The U-shaped grooves 16 of the panel body 1 are for the battery management system board card wire harness 39 to be embedded, which is convenient for the opening and closing and covering of the left front cover plate 21 and the right front cover plate 22.
[0062] Optionally, on the front panel of the air-cooled energy storage battery pack in this embodiment, raised ribs 201 are provided on the inner sides of the left front cover plate 21 and the right front cover plate 22.
[0063] The panel body 1 is provided with a dust-proof groove 17, and the dust-proof groove 17 is located on the outer sides around the rectangular opening 11. When the left front cover plate 21 and the right front cover plate 22 are closed, the raised ribs 201 are embedded into the dust-proof groove 17 of the panel body 1 to form a rabbet groove structure, which plays a role in limiting, sealing and dust-proofing.
[0064] Optionally, on the front panel of the air-cooled energy storage battery pack in this embodiment, pressing buckles 18 are provided on the left and right sides of the panel body 1, and the pressing buckles 18 are arranged in the mounting grooves 181 of the panel body 1. The pressing buckles 18 are used to form a pressing opening and closing effect with the left front cover plate 21 and the right front cover plate 22, facilitating the opening and closing of the left front cover plate 21 and the right front cover plate 22.
[0065] Optionally, on the front panel of the air-cooled energy storage battery pack in this embodiment, the panel body 1 is provided with mounting holes 19, and the left front cover plate 21 and the right front cover plate 22 are respectively rotatably mounted on the mounting holes 19 of the panel body 1 through pins, facilitating the installation and fixation of the left front cover plate 21 and the right front cover plate 22 on the panel body 1 and also facilitating the inspection and maintenance of the battery management system board 36.
[0066] Furthermore, the front panel of the air-cooled energy storage battery pack in this embodiment further includes: a plug 4.
[0067] The panel body 1 is fixed to the energy storage battery pack by bolts, and the plug 4 is embedded in the connection holes of the panel body 1 in the spaced area between the left front cover plate 21 and the right front cover plate 22 for shielding the connection bolts, making the overall front panel more beautiful when the left front cover plate and the right front cover plate are closed.
[0068] In the present invention, unless otherwise clearly specified and limited, the first feature being "on" or "under" the second feature may be that the first feature is in direct contact with the second feature, or the first feature and the second feature are indirectly in contact through an intermediate medium.
[0069] Moreover, the first feature being "above", "over" and "on" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature has a higher horizontal height than the second feature. The first feature being "under", "beneath" and "under" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature has a lower horizontal height than the second feature.
[0070] In the description of this specification, the descriptions referring to terms such as "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.
[0071] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than to limit them; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present utility model.
Claims
1. An air-cooled energy storage battery pack front panel, characterized in that Comprising: A panel body, a left front cover plate, and a right front cover plate; The air-cooled energy storage battery pack is provided with a left mounting bracket, a right mounting bracket, a front lower plate, a front upper plate, and a front windshield strip; The materials of the panel body, the left front cover plate, and the right front cover plate are insulating plastics and are formed by injection molding; The panel body is fixed on the left mounting bracket, the right mounting bracket, the front lower plate, the front upper plate, and the front windshield strip; Rectangular openings are provided on both sides of the panel body, and the positions of the rectangular openings correspond to the battery management system boards of the energy storage battery pack; The left front cover plate and the right front cover plate are rotatably arranged on the panel body, and are respectively located on the left side and the right side of the panel body for covering the rectangular openings. There is a certain distance between the left front cover plate and the right front cover plate, and circular openings are densely arranged at the interval of the panel body for ventilation and heat dissipation.
2. The front panel of the air-cooled energy storage battery pack according to claim 1, wherein The panel body is provided with a first buckle and a second buckle; The first buckle is used for buckling with the card slots of the front lower plate and the front upper plate; The second buckle is used for buckling with the card slot of the front windshield strip.
3. The front panel of the air-cooled energy storage battery pack according to claim 1, characterized in that, The panel body is provided with a positive warning sign and a negative warning sign, which are respectively used to indicate the installation positions of the positive electrode module connection row and the negative electrode module connection row of the energy storage battery pack.
4. The front panel of the air-cooled energy storage battery pack according to claim 1, characterized in that, The panel body is provided with a rectangular groove for embedding the connection row between battery packs.
5. The front panel of the air-cooled energy storage battery pack according to claim 1, characterized in that, U-shaped grooves are provided on both sides of the panel body for embedding the wiring harness of the battery management system board.
6. The front panel of the air-cooled energy storage battery pack according to claim 1, wherein Both the left front cover plate and the right front cover plate are provided with raised ribs; The panel body is provided with a dust-proof groove outside the rectangular opening for embedding the raised ribs.
7. The front panel of the air-cooled energy storage battery pack according to claim 1, characterized in that The panel body is provided with a pressing buckle for enabling the left front cover plate and the right front cover plate to form a pressing opening and closing.
8. The front panel of the air-cooled energy storage battery pack according to claim 1, characterized in that, The panel body is provided with mounting holes, and the left front cover plate and the right front cover plate are rotatably mounted on the mounting holes through pins.
9. The front panel of the air-cooled energy storage battery pack according to any one of claims 1 to 8, characterized in that, Further comprising: A plug; The plug is embedded in the connection hole positions at the interval of the panel body for shielding bolts.
Citation Information
Patent Citations
Air-cooled battery pack and air-cooled energy storage system
CN117219912A