Horizontal type sleeve rotational flow plate dehydrator

Abstract

The utility model relates to a horizontal type sleeve rotational flow plate dehydrator, and aims to solve the technical problems that time and labor are wasted and the filtering and dehydrating efficiency of the dehydrator on coal gas is influenced as an operator needs to regularly and manually collect and clean impurities which are scattered and distributed on the surface of a filter screen at present. A transmission rod is rotatably mounted in the middle end of the filter screen frame through a bearing in a penetrating manner, a fixed sleeve fixedly sleeves the surface of the side edge of the transmission rod, connecting plates are fixedly mounted on the surface of the outer side of the fixed sleeve, material pushing scrapers are fixedly mounted on the surfaces of the two ends of the outer side of each connecting plate, and the side edges of the material pushing scrapers are movably attached to the surface of the outer side of the filter screen frame; according to the utility model, while solid impurities blocked in internal meshes on the surface of the filter screen frame can be vibrated and moved, materials scattered and distributed on the right side surface of the filter screen frame can be scraped, gathered and moved to the edge of the filter screen frame, so that the solid impurities can be conveniently gathered and cleaned; and the flow rate of gas to be dehydrated is prevented from being influenced by excessive scattered distribution of impurities.

Description

Technical Field

[0001] The utility model relates to the technical field of cyclone dehydrators, in particular to a horizontal sleeve cyclone plate dehydrator. Background Art

[0002] A cyclone plate dehydrator, shaped like a windmill impeller, consists of a central blind plate and tangential cyclone vanes with a certain inclination angle. When blast furnace gas passes through it, a cyclone is generated, causing the water mist in the gas to be thrown towards the pipe wall under the action of centrifugal force, thereby achieving the purpose of water separation.

[0003] According to the disclosed patent CN215539579U, a cyclone plate dehydrator for handling a large gas flow amplitude includes a pipe body, an air inlet, an air outlet, and a spoiler impeller. The air inlet is formed at one end of the pipe body, the air outlet is formed at the other end of the pipe body, a water storage tank is installed at the upper end of the pipe body, and a wireless controller is installed on one side of the upper end of the water storage tank. The beneficial effects are as follows: Through the design of the water storage tank, pump, water delivery pipe, and high-pressure nozzle, the dehydrator can be quickly cleaned. When a large amount of particles adhere to the internal parts of the dehydrator after long-term use, it can be quickly flushed with high pressure, thereby reducing the labor intensity of workers and improving work efficiency, and further improving the usability of the dehydrator. Through the design of the filter screen and the fan, the dehydrator can have a secondary filtering function, enabling the dehydrator to filter toxic particles in the gas again, thereby improving the functionality of the dehydrator. In the process of implementing the present invention, the inventor found that at least the following problems in the prior art have not been solved: When filtering the flowing gas through the filter plate, the dehydrator can have a secondary filtering function. During use, after filtering the solid impurities doped in the gas through the surface of the filter screen, the solid impurities doped in the gas will accumulate on the surface of the filter screen. In order to ensure that the flow rate of the gas to be filtered and dehydrated will not be hindered by the impurities accumulated on the surface of the filter screen and decreased, the operator needs to manually collect and clean the impurities scattered on the surface of the filter screen regularly, which is time-consuming and laborious, and affects the filtering and dehydration efficiency of the dehydrator for gas. Therefore, a new technical solution needs to be designed to solve this problem. Summary of the Utility Model

[0004] The purpose of the present invention is to overcome the deficiencies of the prior art, adapt to the actual needs, and provide a horizontal sleeve cyclone plate dehydrator to solve the technical problem that currently, the operator needs to manually collect and clean the impurities scattered on the surface of the filter screen regularly, which is time-consuming and laborious and affects the filtering and dehydration efficiency of the dehydrator for gas.

[0005] To achieve the purpose of the present utility model, the technical solution adopted by the present utility model is as follows: Design a horizontal casing cyclone plate dehydrator, including an installation base, on both sides of the top surface of the installation base are installed mounting frames, and a dehydration frame is horizontally fixedly installed between the inner sides of the two groups of mounting frames;

[0006] Inside the side of the dehydration frame is fixedly installed a filter screen frame. Inside the middle end of the filter screen frame, a transmission rod is rotatably installed through a bearing. On the side surface of the transmission rod is fixedly sleeved a fixed sleeve. On the outer surface of the fixed sleeve is fixedly installed a connecting plate, and the number of connecting plates is four groups. On both ends of the outer surface of each connecting plate are fixedly installed pushing scraper plates, and the side of the pushing scraper plate is movably attached to the outer surface of the filter screen frame;

[0007] On the side surface of the transmission rod away from the fixed sleeve is fixedly sleeved a connecting sleeve. On the outer surface of the connecting sleeve is fixedly installed a fixing plate, and the number of fixing plates is three groups. On the middle surface of the side of each fixing plate away from the filter screen frame is fixedly installed a vibration motor. On the side of the transmission shaft of each vibration motor is fixedly installed a vibration plate through a coupling, and the side of the vibration plate is attached to the outer side of the filter screen frame.

[0008] Preferably, on both ends of the side of each vibration plate away from the filter screen frame are fixedly installed guide rods, and the guide rods penetrate and are slidably inserted into the inside of the fixing plate.

[0009] Preferably, on both ends of the inside of each side of the fixing plate are provided guide grooves, and the guide rods penetrate and are slidably inserted into the inside of the guide grooves. On the side surface of each guide rod away from the filter screen frame is fixedly sleeved a limiting sleeve, and the diameter of the limiting sleeve is larger than the inner diameter of the guide groove.

[0010] Preferably, a vibration spring is movably sleeved on the outer surface of each guide rod.

[0011] Preferably, on the side of the transmission rod away from the fixed sleeve is fixedly installed a fixed rod. On the side surface of the fixed rod is fixedly sleeved a transmission sleeve. On the outer surface of the transmission sleeve is fixedly installed a transmission fan blade, and the number of transmission fan blades is several groups.

[0012] Preferably, on the side of the filter screen frame is fixedly installed a waste collection frame. On the side of the waste collection frame is hinged an activity baffle through a rotating shaft. On the side of the activity baffle away from the filter screen frame is provided a storage groove. On both ends of the bottom of the inner side wall of the storage groove are fixedly installed rotating rods, and a pulling frame is fixedly installed between the outer sides of the two groups of rotating rods.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. In the utility model, a transmission rod is rotatably installed inside a filter screen frame, a fixed sleeve and a connecting sleeve are arranged on the side of the transmission rod, and a connecting plate and a triangular material pushing and scraping plate are arranged on the outside of the fixed sleeve. When the transmission rod rotates, the material pushing and scraping plate can be driven to rotate synchronously on the right side of the filter screen frame to push and gather the materials adhered to its surface. Meanwhile, under the operation of the fixing plate located outside the connecting sleeve and the vibration motor, the vibration plate located on the left side of the filter screen frame can be driven to reciprocate, and the left side of the filter screen plate can be vibrated and slapped. The solid impurities blocked in the internal mesh holes of the filter screen frame surface can be vibrated and moved, so that the solid impurities can be moved out and accumulated on the right side surface of the filter screen frame under the vibration and slapping action of the vibration plate. Furthermore, under the rotation action of the material pushing and scraping plate and the guiding action of the inclined surface of the material pushing and scraping plate, the materials scattered on the right side surface of the filter screen frame can be scraped, gathered and moved to the edge of the filter screen frame. While facilitating the gathering and cleaning of solid impurities, it can avoid the excessive scattered distribution of impurities from affecting the gas flow rate of the gas to be dehydrated.

[0015] 2. In the utility model, the transmission fan blade and the transmission rod are connected by a fixing rod and a transmission sleeve. When the gas to be dehydrated is conveyed into the dehydration frame, during the movement and flow of the gas, when it contacts the transmission fan blade, it can push the transmission fan blade to rotate synchronously with the flow of the air current. Furthermore, the transmission rod, the material pushing and scraping plate and the vibration plate can be driven to rotate synchronously, thereby ensuring the timeliness of the material pushing and scraping plate and the vibration plate to slap and clean the surface of the filter screen plate, and further avoiding the excessive scattered accumulation of impurities due to untimely cleaning, which affects the gas flow rate. Description of the Drawings

[0016] Figure 1 It is a schematic three-dimensional structure diagram of the whole utility model;

[0017] Figure 2 It is a schematic side sectional structure diagram of the filter screen plate of the utility model;

[0018] Figure 3 It is a schematic right-side view structure diagram of the filter screen plate of the utility model;

[0019] Figure 4 It is a schematic left-side sectional structure diagram of the filter screen plate of the utility model;

[0020] In the figure: 1. Installation base; 11. Installation frame; 12. Dehydration frame;

[0021] 2. Filter screen frame; 21. Transmission rod; 22. Fixed sleeve; 23. Connecting plate; 24. Material pushing and scraping plate; 25. Connecting sleeve; 26. Fixing plate; 27. Vibration motor; 28. Vibration plate;

[0022] 3. Guide rod; 31. Limit sleeve; 32. Vibration spring; 33. Guide groove;

[0023] 4. Fixed rod; 41. Transmission sleeve; 42. Transmission fan blade; 43. Waste collection frame; 44. Movable baffle;

[0024] 5. Storage groove; 51. Rotating rod; 52. Hand-pulling frame. Specific implementation mode

[0025] The present utility model will be further described below in conjunction with the accompanying drawings and embodiments:

[0026] Embodiment 1: A horizontal casing swirl plate dehydrator. Refer to Figures 1 to 4 , mounting frames 11 are installed on both side surfaces of the top of the mounting base 1, a dehydration frame 12 is horizontally fixedly installed between the inner sides of the two groups of mounting frames 11, a filter mesh frame 2 is fixedly installed on the inner side of the side of the dehydration frame 12, a transmission rod 21 is rotatably installed through the middle end of the filter mesh frame 2 by means of a bearing, a fixed sleeve 22 is fixedly sleeved on the side surface of the transmission rod 21, a connecting plate 23 is fixedly installed on the outer surface of the fixed sleeve 22, and the number of the connecting plates 23 is four groups. Push scraping plates 24 are fixedly installed on both end surfaces of the outer side of each connecting plate 23, and the side of the push scraping plate 24 is movably attached to the outer surface of the filter mesh frame 2. A connecting sleeve 25 is fixedly sleeved on the side surface of the transmission rod 21 away from the fixed sleeve 22, a fixing plate 26 is fixedly installed on the outer surface of the connecting sleeve 25, and the number of the fixing plates 26 is three groups. A vibration motor 27 is fixedly installed on the middle end surface of the side of each fixing plate 26 away from the filter mesh frame 2. A vibration plate 28 is fixedly installed on the side of the transmission shaft of each vibration motor 27 through a coupling, and the side of the vibration plate 28 is attached to the outer side of the filter mesh frame 2. The push scraping plate 24 and the vibration plate 28 are connected by means of the transmission rod 21. Combining with the triangular push scraping plate 24 and under the vibration and beating action of the vibration motor 27 on the vibration plate 28, while vibrating and moving the solid impurities blocking the internal mesh holes on the surface of the filter mesh frame 2, the materials scattered on the right side surface of the filter mesh frame 2 can be scraped and gathered and moved to the edge of the filter mesh frame 2, which is convenient for gathering and cleaning the solid impurities and avoids excessive scattered distribution of impurities from affecting the gas flow rate of the gas to be dehydrated.

[0027] Specifically, refer to Figures 1 to 4 , guide rods 3 are fixedly installed on both end surfaces of the side of each vibration plate 28 away from the filter mesh frame 2, and the guide rods 3 are inserted into the inside of the fixing plate 26 through sliding. Under the guiding action of the guide rods 3 on the vibration plate 28, the vibration movement stability of the vibration plate 28 is ensured.

[0028] Furthermore, refer to Figures 1 to 4, guide grooves 33 are formed at both ends inside the sides of each fixing plate 26, and the guide rods 3 are slidably inserted through the guide grooves 33. A limiting sleeve 31 is fixedly sleeved on the surface of one side of each guide rod 3 away from the filter screen frame 2, and the diameter of the limiting sleeve 31 is larger than the inner diameter of the guide groove 33. The guiding and sliding action of the guide groove 33 on the guide rod 3 ensures the transmission stability of the entire device.

[0029] It should be noted that, referring to Figures 1 to 4 , a vibration spring 32 is movably sleeved on the outer surface of each guide rod 3. The structural action of the vibration spring 32 can provide the vibration force required for the guide rod 3 and the vibration plate 28.

[0030] It should be noted that, referring to Figures 1 to 4 , a fixing rod 4 is fixedly installed on the side of the transmission rod 21 away from the fixed sleeve 22. A transmission sleeve 41 is fixedly sleeved on the side surface of the fixing rod 4. A transmission fan blade 42 is fixedly installed on the outer surface of the transmission sleeve 41, and the number of the transmission fan blades 42 is several groups. Through the transmission action of the transmission sleeve 41, the transmission fan blade 42, the fixing rod 4, and the transmission rod 21 are transmission-connected, so as to ensure the timeliness of the pushing scraper 24 and the vibration plate 28 to pat and clean the surface of the filter screen plate, and further avoid the scattered accumulation of excessive impurities due to untimely cleaning, which affects the gas flow rate.

[0031] It should be introduced that, referring to Figures 1 to 4 , a waste collection frame 43 is fixedly installed on the side of the filter screen frame 2. A movable baffle 44 is hinged to the side of the waste collection frame 43 through a rotating shaft. A storage groove 5 is formed on the side of the movable baffle 44 away from the filter screen frame 2. Rotating rods 51 are fixedly installed on the surfaces of both ends at the bottom of the inner side wall of the storage groove 5. A hand-pulling frame 52 is fixedly installed between the two rotating rods 51. The hand-pulling frame 52 is rotatably installed on the side of the waste collection frame 43 through the rotating rod 51, which is convenient for opening the side of the movable baffle 44 on the side of the waste collection frame 43, and is convenient for cleaning the collected impurities.

[0032] During operation, the gas to be dehydrated is transported through the right side of the dehydration frame 12 and then passes through the inside of the filter screen frame 2. With the filtering effect of the filter screen frame 2, solid impurities doped in the gas are filtered and removed. Subsequently, after the airflow contacts the surface of the driving fan blade 42, it drives the driving fan blade 42 to rotate synchronously inside the dehydration frame 12. Then, under the driving action of the fixed rod 4, the driving rod 21 can be driven to rotate synchronously. Furthermore, the fixed sleeve 22 and the connecting sleeve 25 are driven to rotate synchronously on the left and right surfaces of the filter screen frame 2. Subsequently, the vibration motor 27 is started synchronously. When it operates, under the guiding and sliding action of the guiding groove 33 on the guiding rod 3, the vibrating plate 28 can be driven to move horizontally left and right reciprocally, performing a vibrating and patting treatment on the left surface of the filter screen frame 2, vibrating and patting out the solid impurities blocked inside the mesh holes of the filter screen frame 2 to the right surface of the filter screen frame 2. With the rotational driving action of the driving rod 21, the connecting plate 23 and the pushing scraper 24 can be driven to perform a pushing and aggregating treatment on the right surface of the filter screen frame 2. The solid impurities scattered on the right surface of the filter screen frame 2 can be pushed and guided to the right edge of the filter screen frame 2. Subsequently, under the action of gravity, they fall into the waste collection frame 43 located below the filter screen frame 2 for aggregating and collecting treatment, preventing a large amount of impurities from accumulating on the right surface of the filter screen frame 2 and affecting the gas flow rate. When a large amount of impurities accumulate in the waste collection frame 43 and need to be cleaned, the hand-pulling frame 52 is pulled out from the storage groove 5 and then pulled outwards. By pulling the hand-pulling frame 52, the movable baffle 44 is driven to open from the right side of the waste collection frame 43, and the staff can clean the impurities accumulated inside the waste collection frame 43. Subsequently, with the structural action of the swirl vanes with a certain inclination angle inside the dehydration frame 12, when the gas passes through it, a swirl is generated, and the water mist in the gas is thrown towards the inner wall of the dehydration frame 12 under the action of centrifugal force. Subsequently, the water body is discharged through the external drain pipe, thereby achieving the purpose of water separation.

[0033] In addition, the components designed in the present utility model are all common standard components or components known to those skilled in the art. Their structures and principles can all be known by those skilled in the art through technical manuals or obtained through conventional experimental methods. Those skilled in the art can fully implement them without further elaboration. The content protected by the present utility model does not involve improvements to the internal structure and method either.

[0034] The embodiments disclosed in the present utility model are the preferred embodiments, but not limited thereto. Those of ordinary skill in the art can easily understand the spirit of the present utility model based on the above embodiments and make different extensions and changes. However, as long as they do not depart from the spirit of the present utility model, they are all within the protection scope of the present utility model.

Claims

1. A horizontal casing cyclone plate dehydrator, comprising a mounting base (1), characterized in that, On both sides of the top surface of the installation base (1), mounting brackets (11) are installed. A dehydration frame (12) is horizontally and fixedly installed between the inner sides of the two groups of mounting brackets (11). A filter screen frame (2) is fixedly installed on the inner side of the dehydration frame (12). A transmission rod (21) is rotatably installed through the middle of the filter screen frame (2) by means of bearings. A fixed sleeve (22) is fixedly sleeved on the side surface of the transmission rod (21). A connecting plate (23) is fixedly installed on the outer surface of the fixed sleeve (22), and the number of the connecting plates (23) is four. On both ends of the outer surface of each connecting plate (23), a pushing scraper (24) is fixedly installed, and the side of the pushing scraper (24) is movably attached to the outer surface of the filter screen frame (2). A connecting sleeve (25) is fixedly sleeved on the side surface of the transmission rod (21) far from the fixed sleeve (22). A fixing plate (26) is fixedly installed on the outer surface of the connecting sleeve (25), and the number of the fixing plates (26) is three. On the middle surface of the side of each fixing plate (26) far from the filter screen frame (2), a vibration motor (27) is fixedly installed. On the side of the transmission shaft of each vibration motor (27), a vibration plate (28) is fixedly installed through a coupling, and the side of the vibration plate (28) is attached to the outer side of the filter screen frame (2).

2. The horizontal casing cyclone plate dehydrator according to claim 1, characterized in that, On both ends of the side of each vibration plate (28) far from the filter screen frame (2), a guide rod (3) is fixedly installed, and the guide rod (3) is inserted through and slidably connected to the inside of the fixing plate (26).

3. The horizontal casing cyclone plate dehydrator according to claim 2, wherein, On both ends of the inside of the side of each fixing plate (26), a guide groove (33) is formed, and the guide rod (3) is inserted through and slidably connected to the inside of the guide groove (33). On the side surface of the guide rod (3) far from the filter screen frame (2), a limiting sleeve (31) is fixedly sleeved, and the diameter of the limiting sleeve (31) is larger than the inner diameter of the guide groove (33).

4. The horizontal casing cyclone plate dehydrator according to claim 2, characterized in that, A vibration spring (32) is movably sleeved on the outer surface of each guide rod (3).

5. The horizontal casing cyclone plate dehydrator according to claim 1, characterized in that, A fixed rod (4) is fixedly installed on the side of the transmission rod (21) far from the fixed sleeve (22). A transmission sleeve (41) is fixedly sleeved on the side surface of the fixed rod (4). A transmission fan blade (42) is fixedly installed on the outer surface of the transmission sleeve (41), and the number of the transmission fan blades (42) is several groups.

6. The horizontal casing cyclone plate dehydrator according to claim 1, wherein, A waste collection frame (43) is fixedly installed on the side of the filter screen frame (2). A movable baffle (44) is hinged to the side of the waste collection frame (43) through a rotating shaft. A storage groove (5) is formed on the side of the movable baffle (44) far from the filter screen frame (2). On both ends of the bottom of the inner side wall of the storage groove (5), a rotating rod (51) is fixedly installed. A hand-pulling frame (52) is fixedly installed between the outer sides of the two groups of rotating rods (51).

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