Wire inserting equipment for horizontal insulation board steel wire net rack
Through the electric telescopic rod and gear transmission system, the angle adjustment of the U-shaped adjustment frame is automatically controlled, and combined with the waste cleaning mechanism, the horizontal insulation plate steel wire mesh wire insertion equipment is realized, solving the problem of angle adjustment and waste cleaning inconvenient, and improving production efficiency.
Patent Information
- Application Number
- CN202421704070.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-07-18
AI Technical Summary
The angle adjustment of existing insulation board wire insertion equipment is inconvenient and waste cleaning is inconvenient, resulting in troublesome operation and high labor intensity.
The electric telescopic rod and gear transmission system are used to realize the automatic angle adjustment of the U-shaped adjustment frame, and the automatic collection and transmission of waste is achieved through the wire-inserted waste cleaning mechanism.
The angle adjustment process is simplified, the operator's labor intensity is reduced, and the waste is automatically cleaned up, which improves production efficiency.
Smart Images

Figure CN223129222U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of thermal insulation board production equipment, in particular to a horizontal wire inserting device for a wire mesh of a thermal insulation board. Background Art
[0002] With the continuous improvement of the national building energy conservation requirements and the requirements for the integration of structure and insulation, the application range of wire mesh boards as building materials is becoming more and more extensive.
[0003] The wire mesh board includes a core board, wire meshes arranged on both sides of the core board, and a plurality of obliquely inserted wires. The outer ends of the obliquely inserted wires are welded to the wire meshes, and the other ends are inserted into the core board. At present, a wire inserting machine is mostly used for wire insertion. The wire inserting rod on the wire inserting machine drives a metal wire to insert the wire into the wire mesh board. Due to the different wire insertion angles on plates of different materials, thicknesses and required for buildings, the angle of the wire inserting rod needs to be adjusted according to production needs. The existing adjustment is troublesome. The adjusting rod and the steel plate with adjusting holes need to be adjusted separately. The synchronism during adjustment is poor, and the screws need to be frequently turned, which is not convenient enough. In addition, the inserted wire waste generated by the thermal insulation board wire inserting equipment needs to be manually cleaned, which is very inconvenient.
[0004] In view of this, we propose a horizontal wire inserting device for a wire mesh of a thermal insulation board. Content of the Utility Model
[0005] Aiming at the above problems, the utility model provides a horizontal wire inserting device for a wire mesh of a thermal insulation board to solve the problems raised in the above background art.
[0006] To achieve the above object, the utility model adopts the following technical solutions:
[0007] The utility model provides a horizontal wire inserting device for a wire mesh of a thermal insulation board, which includes a frame. A wire inserting waste cleaning mechanism is installed at the lower part of the frame. Fixed support frames are arranged on both sides at the upper end of the frame. A U-shaped adjusting frame is installed inside the fixed support frames. Electric telescopic rods are arranged on the fixed support frames. One end of the electric telescopic rod far away from the fixed support frame is connected to the U-shaped adjusting frame. A motor mounting seat is arranged on the frame. A second driving motor is installed on the motor mounting seat. The output end of the second driving motor is connected with a driving gear. The driving gear meshes with a driven gear. Some teeth are arranged on the driven gear. The two ends at the sides of the driven gear and the U-shaped adjusting frame are of an integral structure. The U-shaped adjusting frame and the frame are connected through fixed connecting columns. The driven gear is installed on the fixed connecting column.
[0008] Further, the wire inserting waste cleaning mechanism includes a waste collection box, the upper end of the waste collection box is provided with a waste inlet, the lower end of the waste collection box is provided with a waste outlet, the waste collection box is arranged in the waste generation area, and the waste inlet at least covers the entire waste generation area.
[0009] Further, the inner cavity of the waste collection box is funnel-shaped, and the waste outlet is arranged at the lowest position of the bottom of the waste collection box.
[0010] Further, a conveying structure is installed at the waste outlet, a waste treatment box is arranged at the end of the conveying structure, and the conveying structure transports the waste from the waste generation area to the waste treatment box.
[0011] Further, the conveying structure includes a conveying support, a first driving motor is installed on the conveying support, the output end of the first driving motor is installed with a main driving roller, both ends of the main driving roller are installed with driving sprockets, the driving sprockets are connected with driven sprockets, the driven sprockets and the driving sprockets are connected by chains, a conveyor belt is arranged inside the chains, the driven sprockets are arranged on the driven rollers, and at least one driven roller is arranged along the conveying support.
[0012] Further, a wire inserting mechanism for inserting wires into the plate is arranged on the U-shaped adjusting frame, a welding mechanism for welding the plate is arranged below the wire inserting mechanism, and the welding mechanism is arranged on the machine frame.
[0013] Compared with the prior art, the utility model has the following technical effects:
[0014] In the utility model, the driven gear and the two ends of the U-shaped adjusting frame are of an integral structure, and partial teeth are arranged along the outer periphery of the driven gear. The second driving motor transmits power to the driving gear, the driving gear meshes with the driven gear on the U-shaped adjusting frame, the driving gear drives the driven gear to rotate along the fixed connecting column, and the U-shaped adjusting frame rotates simultaneously, realizing the automatic control of the U-shaped adjusting frame, reducing the labor intensity of the staff, and the angle adjustment is simple and convenient. The U-shaped adjusting frame is connected with the fixed support frame through an electric telescopic rod. The electric telescopic rod mainly plays a supporting role for the U-shaped adjusting frame. In addition, the electric telescopic rod plays a certain auxiliary role in the angle adjustment of the U-shaped adjusting frame. Moreover, the wire inserting waste cleaning mechanism installed on the machine frame can transport the waste generated in the working area to the waste treatment box through the conveying structure, realizing the automatic cleaning of the wire inserting waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic structural diagram of the horizontal heat preservation board steel wire mesh inserting device of the embodiment of the utility model;
[0016] Figure 2Front view schematic diagram of the horizontal heat preservation board steel wire mesh inserting wire equipment of the embodiment of the present utility model;
[0017] Figure 3 Top view schematic diagram of the horizontal heat preservation board steel wire mesh inserting wire equipment of the embodiment of the present utility model;
[0018] Figure 4 Structural schematic diagram of the transmission structure of the embodiment of the present utility model.
[0019] Explanation of reference numerals: 1, frame; 2, inserting wire waste cleaning mechanism; 21, waste collection box; 211, waste inlet; 212, waste outlet; 22, transmission structure; 221, transmission support; 222, first driving motor; 223, main driving roller; 224, driving sprocket; 225, chain; 226, driven sprocket; 227, driven roller; 228, conveyor belt; 23, waste treatment box; 3, fixed support frame; 4, U-shaped adjusting frame; 5, electric telescopic rod; 6, motor mounting seat; 7, second driving motor; 8, driving gear; 9, driven gear; 10, fixed connecting column; 11, inserting wire mechanism; 12, welding mechanism. Detailed implementation manners
[0020] The present utility model will be further described below in conjunction with the drawings and embodiments.
[0021] It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present application belongs.
[0022] It should be noted that the terms used herein are only for describing specific implementation manners and are not intended to limit the exemplary implementation manners according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, mechanisms, and / or combinations thereof.
[0023] As an example, please refer to Figures 1 to 4, this embodiment provides a horizontal thermal insulation board steel wire mesh inserting device, including a frame 1. The frame 1 can adopt a frame structure, or be formed by steel pipes or I-beams to provide overall support for the inserting device in this embodiment. The inserting waste cleaning mechanism 2 can be installed near the bottom of the frame 1, or installed near the upper part. The inserting waste cleaning mechanism 2 can collect the waste generated during the inserting process, keeping the inserting device clean during use and avoiding the trouble for the operator to clean the inserting device separately after use. The fixed support frame 3 is installed at both ends of the top of the frame 1. Inside the fixed support frame 3, a U-shaped adjusting frame 4 is installed. The inside refers to the direction between the two fixed support frames 3. On both sides of the fixed adjusting frame 3, electric telescopic rods 5 are fixedly installed. One end of the electric telescopic rod 5 away from the fixed adjusting frame 3 is fixedly connected to the U-shaped adjusting frame 4. The electric telescopic rod 5 can support the U-shaped adjusting frame 4 to ensure the angle adjustment of the U-shaped adjusting frame 4. In addition, as the electric telescopic rod 5 expands and contracts, the angle of the U-shaped adjusting frame 4 can also change to a certain extent. The electric telescopic rod 5 plays a certain auxiliary role in adjusting the angle of the U-shaped adjusting frame 4.
[0024] On the outer side of the upper end of the frame 1, a motor mounting seat 6 is provided. The motor mounting seat 6 can be installed on the same side, or installed on different sides. A second driving motor 7 is installed on the motor mounting seat 6. The output end of the second driving motor 7 is rotationally connected to a driving gear 8. The driving gear 8 meshes with a driven gear 9. The driven gear 9 is an integral structure with the ends on both sides of the U-shaped adjusting frame 4, and partial teeth are provided along the outer circumference of the driven gear 9. These partial teeth mesh with the driving gear 8 to control the adjustment angle of the U-shaped adjusting frame 4. The U-shaped adjusting frame 4 is rotationally connected to the frame 1 through a fixed connection column 10. The fixed connection column 10 is provided at the center of the driven gear 9. During operation, when the second driving motor 7 is started, the second driving motor 7 transmits power to the driving gear 8. The driving gear 8 meshes with the driven gear 9 on the U-shaped adjusting frame 4. The driving gear 8 drives the driven gear 9 to rotate along the fixed connection column 10, and the U-shaped adjusting frame 4 rotates simultaneously, realizing the automatic control of the U-shaped adjusting frame 4, eliminating the need for the operator to turn the screws, reducing the labor intensity of the staff, and being simple and convenient.
[0025] Specifically, the wire-inserting waste cleaning mechanism 2 includes a waste collection box 21. The waste collection box 21 is installed at the middle position of the frame 1 through fastening bolts and is located in the waste generation area. A waste inlet 211 is opened at the upper end of the waste collection box 21, and the waste inlet 211 covers the entire waste generation area. A waste outlet 212 is opened at the lower end of the waste collection box 21, and the waste outlet 212 is located at the lowest point of the inner cavity bottom of the waste collection box 21. The inner cavity of the waste collection box 212 is funnel-shaped, which is conducive to the waste falling to the lowest point at the bottom and facilitating the discharge from the waste outlet 212. During operation, the insulation board is transported to the working area of the wire-inserting device, which is the waste generation area. The wire-inserting mechanism 11 on the wire-inserting device inserts wires into the insulation board, and the welding mechanism 12 welds the insulation board. During this process, the generated waste falls into the inner cavity of the waste collection box 21 through the waste inlet 2111, and the waste rolls to the lowest point at the bottom and falls onto the conveying structure 22 through the waste outlet 212.
[0026] Specifically, the lower end of the waste outlet 212 is the conveying structure 22. There is a waste treatment box 23 at the end of the conveying structure 22. The conveying structure 22 transports the waste falling from the waste collection box 21 into the waste treatment box 23 to achieve automatic waste cleaning. The waste treatment box 23 is installed at one end of the lower part of the frame 1 through fastening bolts. The detachable structure facilitates the operator to replace the waste treatment box 23 in a timely manner. During operation, the waste falling from the waste outlet 212 is transported to the waste treatment box 23 by the conveying structure 22 for centralized treatment. When the waste in the waste treatment box 23 is full, the operator replaces the waste treatment box 23 in a timely manner.
[0027] Specifically, the conveying structure 22 includes a conveying bracket 221. A first driving motor 222 is installed on the right side of the conveying bracket 221. The output end of the first driving motor 222 is connected to the main driving roller 223 through a coupling. Active sprockets 224 are installed at both ends of the main driving roller 223. The active sprockets 224 are located inside the conveying bracket 221. The active sprockets 224 are connected to driven sprockets 226 through chains 225. A conveyor belt 228 is arranged inside the chains 225. The driven sprockets 226 are arranged on the driven rollers 227, and several driven rollers 227 are arranged along the conveying bracket 221. During operation, the first driving motor 222 is started, and the first driving motor 222 outputs power to the active sprocket 224 to drive the active sprocket 224 to rotate. The active sprocket 224 drives the driven sprocket 226 to rotate through the chain 225, and the conveyor belt 228 connected to the inside of the chain 225 rotates accordingly. The conveyor belt 228 transports the waste falling from the waste outlet 212 on the waste collection box 21 to the waste treatment box 23 at the end.
[0028] Specifically, a wire inserting mechanism 11 is installed on the U-shaped adjusting frame 4, and the wire inserting mechanism 11 is used for inserting wires into the plate. A welding mechanism 12 is installed at the lower part of the wire inserting mechanism 11. The welding mechanism 12 is arranged on the frame 1, and the welding mechanism 12 is used for welding the plate.
[0029] The above are only the preferred embodiments of the present disclosure and are not intended to limit the present disclosure. For those skilled in the art, the present disclosure may have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present disclosure shall be included in the protection scope of the present disclosure.
[0030] Although the specific implementation manners of the present disclosure are described above in conjunction with the accompanying drawings, it is not a limitation on the protection scope of the present disclosure. Those skilled in the art should understand that, based on the technical solutions of the present disclosure, various modifications or deformations that can be made without creative efforts by those skilled in the art are still within the protection scope of the present disclosure.
Claims
1. A horizontal heat-insulating board steel wire mesh inserting wire device, characterized in that, It includes a frame (1), a wire-inserting waste cleaning mechanism (2) is installed at the lower part of the frame (1), fixed support frames (3) are arranged on both sides of the top end of the frame (1), a U-shaped adjusting frame (4) is installed inside the fixed support frames (3), an electric telescopic rod (5) is arranged on the fixed support frames (3), and one end of the electric telescopic rod (5) far away from the fixed support frames (3) is connected to the U-shaped adjusting frame (4). A motor mounting seat (6) is arranged on the frame (1), a second driving motor (7) is installed on the motor mounting seat (6), the output end of the second driving motor (7) is connected with a driving gear (8), the driving gear (8) meshes with a driven gear (9), partial teeth are arranged on the driven gear (9), the driven gear (9) and the two side ends of the U-shaped adjusting frame (4) are of an integral structure, the U-shaped adjusting frame (4) is connected with the frame (1) through a fixed connecting column (10), and the driven gear (9) is installed on the fixed connecting column (10).
2. The horizontal thermal insulation board steel wire mesh inserting wire device according to claim 1, characterized in that, The wire-inserting waste cleaning mechanism (2) includes a waste collection box (21), a waste inlet (211) is arranged at the upper end of the waste collection box (21), a waste outlet (212) is arranged at the lower end of the waste collection box (21), the waste collection box (21) is arranged in the waste generation area, and the waste inlet (211) at least covers the whole waste generation area.
3. The horizontal heat-insulating board steel wire mesh inserting wire device according to claim 2, characterized in that, The inner cavity of the waste collection box (21) is funnel-shaped, and the waste outlet (212) is arranged at the lowest position of the bottom of the waste collection box (21).
4. The horizontal heat-insulating board steel wire mesh inserting wire device according to claim 2, characterized in that A conveying structure (22) is installed at the waste outlet (212), a waste treatment box (23) is arranged at the end of the conveying structure (22), and the conveying structure (22) conveys the waste from the waste generation area to the waste treatment box (23).
5. The horizontal heat-insulating board steel wire mesh inserting wire device according to claim 4, characterized in that, The conveying structure (22) includes a conveying support (221), a first driving motor (222) is installed on the conveying support (221), a main driving roller (223) is installed at the output end of the first driving motor (222), driving sprockets (224) are installed at both ends of the main driving roller (223), the driving sprockets (224) are connected with driven sprockets (226), the driven sprockets (226) are connected with the driving sprockets (224) through chains (225), a conveyor belt (228) is arranged inside the chains (225), the driven sprockets (226) are arranged on a driven roller (227), and at least one driven roller (227) is arranged along the conveying support (221).
6. The horizontal heat-insulating board steel wire mesh inserting wire device according to claim 1, characterized in that A wire-inserting mechanism (11) for wire-inserting the plate is arranged on the U-shaped adjusting frame (4), a welding mechanism (12) for welding the plate is arranged at the lower part of the wire-inserting mechanism (11), and the welding mechanism (12) is arranged on the frame (1).