Sponge forming press convenient to feed
Through the gantry structure and bevel gear set, the spacing between the sponge press roller and the support roller is adjusted, and the problem of fixed position of the existing sponge press medium-pressure roller is solved, and flexible loading and efficient pressing of the sponge press is realized.
Patent Information
- Application Number
- CN202422035572.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-08-22
AI Technical Summary
In existing sponge presses, the position of the press rollers is fixed, and the spacing cannot be flexibly adjusted, which makes it inconvenient to adjust according to the thickness of the sponge press.
The gantry structure is adopted, and the movable screw is driven by the drive shaft and bevel gear set, the spacing between the sponge press roller and the support roller is adjusted, and the sponge press roller is driven by the motor to rotate, realizing the extrusion pressing of the sponge.
It realizes flexible feeding of the sponge press, and can adjust the pitch of the press roller according to the sponge thickness, improving the flexibility and efficiency of the sponge press.
Smart Images

Figure CN223131196U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sponge molding, in particular to a sponge molding machine convenient for feeding. Background Technique
[0002] Sponge has good water absorption and can be used for cleaning items. The commonly used sponge is made of wood cellulose fiber or foamed plastic polymer. In the process of sponge processing, a sponge molding machine can be used to mold the sponge.
[0003] In the prior art, in a sponge molding machine with automatic feeding with the publication number of CN217777540U, this application includes a frame. A feeding frame is arranged on one side of the frame. An auxiliary roller is rotatably connected inside the feeding frame. A number of active feeding rollers are rotatably connected inside the feeding frame. A driving motor is installed through feeding on the front of the feeding frame. One end of the active feeding roller is fixed on the output end of the servo motor. A limiting mechanism is installed on the top of the feeding frame. An adjusting mechanism is installed on the top of the feeding frame. A receiving mechanism is installed on the other side of the frame. The adjusting mechanism includes a fixed frame. A first threaded hole is opened on the top of the fixed frame. A first threaded rod is threadedly connected inside the first threaded hole.
[0004] Generally, the following problems exist in sponge molding machines:
[0005] Generally, a sponge molding machine uses two molding rollers to roll and mold the sponge. The positions of the two molding rollers are relatively fixed, and it is not convenient to flexibly adjust the distance between the two molding rollers according to the molding thickness of the sponge.
[0006] In view of the above problems, for this reason, we provide a sponge molding machine convenient for feeding. Content of the Utility Model
[0007] The main purpose of the utility model is to provide a sponge molding machine convenient for feeding, which can effectively solve the problems in the background technique.
[0008] To achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0009] A sponge molding machine convenient for feeding includes a gantry, a sponge molding component for sponge molding, and a feeding component and a discharging component located on both sides of the gantry. The components used in the feeding component and the discharging component are the same;
[0010] The sponge molding component includes a sponge molding roller and a support roller parallel to the sponge molding roller. A driving cavity is opened at the top inside the gantry, and movable cavities are opened on both sides. A driving shaft is arranged inside the driving cavity. Bevel gear sets are arranged at both ends of the driving shaft. The input end of the driving shaft is connected with a first motor. The first motor is installed on the gantry through bolts;
[0011] Inside each of the active cavities, an active block and a fixed block are provided. A second motor is installed inside one of the active blocks. The output shaft of the second motor is fixedly connected to one end of the sponge pressing roller, and the other end of the sponge pressing roller is movably connected to a bearing inside the other active block.
[0012] Preferably, the bevel gear set includes two first bevel gears in the same direction and a second bevel gear meshing with the first bevel gears. The first bevel gears are fixedly connected to the drive shaft.
[0013] Preferably, an active lead screw passes through the inside of the active block and the fixed block. The input shaft of the active lead screw is fixedly connected to the second bevel gear, and bearings are sleeved at both ends of the active lead screw.
[0014] Preferably, a through hole is formed inside the fixed block. The inner diameter of the through hole is larger than the diameter of the active lead screw. The fixed block is fixedly connected to the gantry, and both ends of the fixed block are movably connected to the support roller through bearings.
[0015] Preferably, chutes are formed on both sides of the inner wall of the gantry. The chutes are slidably connected to both ends of the sponge pressing roller and are locally adapted.
[0016] Preferably, the loading component and the unloading component include a conveying component and a supporting component. The conveying component includes a protective frame. Two supporting feet are fixed on both sides of the protective frame, and a foot plate is fixed at the bottom of the supporting feet.
[0017] Preferably, a conveyor belt is arranged inside the protective frame. A number of conveyor rollers are arranged inside the conveyor belt, and the number of conveyor rollers are movably connected at equal intervals inside the protective frame.
[0018] Preferably, rubber soft plates are connected to both sides of the conveyor belt, and a number of partition strips are evenly adhered to the surface of the rubber soft plates.
[0019] Preferably, the supporting component includes a bottom plate. A tensioning roller is arranged on the top of the bottom plate. The tensioning roller contacts the bottom of the conveyor belt. Both ends of the tensioning roller are movably connected to side plates, and the bottom of the side plates is fixedly connected to the bottom plate.
[0020] Compared with the prior art, the utility model has the following beneficial effects:
[0021] The utility model can drive the drive shaft to rotate through the first motor. The drive shaft can drive the first bevel gear to push the second bevel gear and the movable lead screw to rotate synchronously. The movable lead screw can push the movable block and the sponge molding roller to move, so that the sponge molding roller moves along the central axis direction of the chute, and the distance between the sponge molding roller and the support roller can be adjusted. When the sponge block is between the sponge molding roller and the support roller, the second motor can drive the sponge molding roller to rotate, and the sponge molding roller can apply a thrust force to the sponge block. The sponge can be roll-pressed by the sponge molding roller and the support roller for sponge molding.
[0022] The utility model can reduce the wear of the conveyor belt through the rubber soft plate, and cooperate with the partition strip to increase the friction force of the sponge, so as to keep the sponge moving stably.
[0023] The utility model can push against the conveyor belt through the tensioning roller, so that the upper part of the conveyor belt is kept in a tight state, and the conveyor belt is used to transport the sponge. Brief Description of the Drawings
[0024] Figure 1 is a schematic diagram of the overall structure of the utility model;
[0025] Figure 2 is a schematic diagram of the structure of the sponge molding assembly of the utility model;
[0026] Figure 3 is a schematic diagram of the structure of the feeding assembly of the utility model;
[0027] Figure 4 is a schematic diagram of the structure of the support assembly of the utility model.
[0028] In the figure:
[0029] 1. Gantry; 2. First motor; 3. Drive shaft; 4. Bevel gear set; 401. First bevel gear; 402. Second bevel gear; 5. Movable lead screw; 6. Movable block; 7. Chute; 8. Fixed block; 9. Conveyor belt; 10. Conveyor roller; 11. Rubber soft plate; 12. Partition strip; 13. Protective frame; 14. Support leg; 15. Foot plate; 16. Bottom plate; 17. Side plate; 18. Tensioning roller; 19. Sponge molding roller; 20. Support roller. Detailed Embodiments
[0030] In order to make the technical means, creative features, achieved purposes and functions of the utility model easy to understand, the utility model will be further described below in conjunction with specific embodiments.
[0031] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0032] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0033] Please refer to Figures 1-4 , the present utility model provides a technical solution: a sponge molding machine convenient for feeding, which includes a gantry 1, a sponge molding component for sponge molding, and a feeding component and a discharging component located on both sides of the gantry 1. The components used in the feeding component and the discharging component are the same;
[0034] The sponge molding component includes a sponge molding roller 19 and a support roller 20 parallel to the sponge molding roller 19. A driving cavity is provided at the top inside the gantry 1, and movable cavities are provided on both sides. A driving shaft 3 is arranged inside the driving cavity, and bevel gear sets 4 are arranged at both ends of the driving shaft 3. The input end of the driving shaft 3 is connected to a first motor 2, and the first motor 2 is installed on the gantry 1 through bolts;
[0035] An movable block 6 and a fixed block 8 are arranged inside each movable cavity. A second motor is installed inside one of the movable blocks 6, and the output shaft of the second motor is fixedly connected to one end of the sponge molding roller 19. The other end of the sponge molding roller 19 is movably connected to a bearing inside the other movable block 6;
[0036] The bevel gear set 4 includes two first bevel gears 401 in the same direction, and a second bevel gear 402 meshing with the first bevel gear 401. The first bevel gear 401 is fixedly connected to the drive shaft 3. A movable lead screw 5 is passed through the interior of the movable block 6 and the fixed block 8. The input shaft of the movable lead screw 5 is fixedly connected to the second bevel gear 402. Both ends of the movable lead screw 5 are sleeved with bearings. A through hole is provided inside the fixed block 8, and the inner diameter of the through hole is larger than the diameter of the movable lead screw 5. The fixed block 8 is fixedly connected to the gantry 1. Both ends of the fixed block 8 are movably connected to the support roller 20 through bearings. Both sides of the inner wall of the gantry 1 are provided with chutes 7, and both ends of the sponge profiling roller 19 are slidably connected to the chutes 7 and are partially adapted.
[0037] In this embodiment, the first motor 2 can drive the drive shaft 3 to rotate. The drive shaft 3 can drive the first bevel gear 401 to push the second bevel gear 402 and the movable lead screw 5 to rotate synchronously. The movable lead screw 5 can push the movable block 6 and the sponge profiling roller 19 to move, so that the sponge profiling roller 19 moves along the central axis direction of the chute 7, and the distance between the sponge profiling roller 19 and the support roller 20 can be adjusted. When the sponge block is between the sponge profiling roller 19 and the support roller 20, the second motor can drive the sponge profiling roller 19 to rotate, and the sponge profiling roller 19 can apply a thrust force to the sponge block. The sponge can be roll-pressed through the sponge profiling roller 19 and the support roller 20 for sponge profiling.
[0038] As Figure 1 and Figure 3 As shown, the loading and unloading components include a conveying component and a supporting component. The conveying component includes a protective frame 13. Two feet 14 are fixed on both sides of the protective frame 13. A foot plate 15 is fixed at the bottom of the feet 14. A conveyor belt 9 is arranged inside the protective frame 13. A number of conveyor rollers 10 are arranged inside the conveyor belt 9. The number of conveyor rollers 10 is movably connected at equal intervals inside the protective frame 13.
[0039] In this embodiment, the protective frame 13, the feet 14 and the foot plate 15 are used to provide support for the conveyor belt 9. The motor drives the conveyor rollers 10 to rotate. By using the frictional force between the conveyor rollers 10 and the conveyor belt 9, the conveyor belt 9 can be rotated. The conveyor belt 9 can be used to transport the sponge and can be used to realize the loading or unloading of the sponge.
[0040] As Figure 1 As shown, rubber soft plates 11 are connected to both sides of the conveyor belt 9, and a number of partition strips 12 are evenly adhered to the surface of the rubber soft plates 11.
[0041] In this embodiment, the rubber soft plates 11 can reduce the wear suffered by the conveyor belt 9, and in cooperation with the partition strips 12, the frictional force on the sponge can be increased to keep the sponge moving stably.
[0042] As Figure 3 and Figure 4As shown, the support assembly includes a bottom plate 16. A tensioning roller 18 is provided at the top of the bottom plate 16. The tensioning roller 18 is in contact with the bottom of the conveyor belt 9. Both ends of the tensioning roller 18 are movably connected to side plates 17. The bottom of the side plates 17 is fixedly connected to the bottom plate 16.
[0043] In this embodiment, the conveyor belt 9 can be propped up by the tensioning roller 18, so that the upper part of the conveyor belt 9 remains in a taut state. The conveyor belt 9 is used to transport sponges.
[0044] In summary, the working principle is as follows:
[0045] First, the motor drives the conveyor roller 10 to rotate. By using the frictional force between the conveyor roller 10 and the conveyor belt 9, the conveyor belt 9 can be rotated. The conveyor belt 9 can be used to transport sponges and can transport the sponges between the sponge pressing roller 19 and the supporting roller 20. Then, the first motor 2 drives the drive shaft 3 to rotate. The drive shaft 3 drives the first bevel gear 401 to push the second bevel gear 402 and the movable lead screw 5 to rotate synchronously. The movable lead screw 5 can push the movable block 6 and the sponge pressing roller 19 to move, so that the sponge pressing roller 19 moves along the central axis direction of the chute 7, and the distance between the sponge pressing roller 19 and the supporting roller 20 can be adjusted. When the sponge block is between the sponge pressing roller 19 and the supporting roller 20, the second motor drives the sponge pressing roller 19 to rotate. The sponge pressing roller 19 can apply a thrust force to the sponge block. The sponge can be roll-pressed by the sponge pressing roller 19 and the supporting roller 20 for sponge pressing.
[0046] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A sponge molding machine that facilitates feeding, characterized in that , including a gantry (1), a sponge molding component for sponge molding, and a loading component and an unloading component located on both sides of the gantry (1), and the components used in the loading component and the unloading component are the same; The sponge molding component includes a sponge molding roller (19) and a support roller (20) parallel to the sponge molding roller (19). A drive cavity is provided at the top inside the gantry (1), and movable cavities are provided on both sides. A drive shaft (3) is provided inside the drive cavity. Bevel gear sets (4) are provided at both ends of the drive shaft (3). The input end of the drive shaft (3) is connected to a first motor (2), and the first motor (2) is installed on the gantry (1) by bolts; An active block (6) and a fixed block (8) are provided inside each of the movable cavities. A second motor is installed inside one of the active blocks (6), and the output shaft of the second motor is fixedly connected to one end of the sponge molding roller (19). The other end of the sponge molding roller (19) is movably connected to a bearing inside the other active block (6).
2. The sponge molding machine convenient for feeding according to claim 1, wherein: The bevel gear set (4) includes two first bevel gears (401) in the same direction and a second bevel gear (402) meshing with the first bevel gear (401), and the first bevel gear (401) is fixedly connected to the drive shaft (3).
3. The sponge molding machine convenient for feeding according to claim 2, characterized in that: An active lead screw (5) passes through the inside of the active block (6) and the fixed block (8). The input shaft of the active lead screw (5) is fixedly connected to the second bevel gear (402), and bearings are sleeved at both ends of the active lead screw (5).
4. A sponge molding machine facilitating feeding, characterized in that: A through hole is provided inside the fixed block (8), and the inner diameter of the through hole is larger than the diameter of the active lead screw (5). The fixed block (8) is fixedly connected to the gantry (1), and both ends of the fixed block (8) and the support roller (20) are movably connected by bearings.
5. A sponge molding machine convenient for feeding, characterized in that: Chutes (7) are provided on both sides of the inner wall of the gantry (1), and the chutes (7) are slidably connected to both ends of the sponge molding roller (19) and are partially adapted.
6. The sponge molding machine convenient for feeding according to claim 1, characterized in that: The loading component and the unloading component include a conveying component and a support component. The conveying component includes a protective frame (13). Two supporting feet (14) are fixed on both sides of the protective frame (13), and a foot plate (15) is fixed at the bottom of the supporting feet (14).
7. A sponge molding machine facilitating feeding, characterized in that: A conveyor belt (9) is provided inside the protective frame (13). A number of conveyor rollers (10) are provided inside the conveyor belt (9), and the number of conveyor rollers (10) are movably connected at equal intervals inside the protective frame (13).
8. A sponge molding machine facilitating feeding, characterized in that: Rubber soft plates (11) are connected to both sides of the conveyor belt (9), and a number of partition strips (12) are evenly bonded to the surface of the rubber soft plates (11).
9. The sponge molding machine convenient for feeding according to claim 7, wherein: The support component includes a bottom plate (16). A tensioning roller (18) is provided at the top of the bottom plate (16). The tensioning roller (18) contacts the bottom of the conveyor belt (9). Both ends of the tensioning roller (18) are movably connected to side plates (17), and the bottom of the side plates (17) is fixedly connected to the bottom plate (16).
Citation Information
Patent Citations
Sponge forming press with automatic feeding function
CN217777540U
Cited By
Biological sponge roller press
CN121004709A
A biological sponge roller press
CN121004709B