Plastic lens double-mold-position synchronous forming device
Through the dual-mode synchronous forming device of plastic lenses, heating plate insulation and blow-air cooling technology are used to solve the problem of difficult mold release after lens forming, and the production efficiency and molding effect are improved.
Patent Information
- Application Number
- CN202422394148.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-30
AI Technical Summary
After forming, existing lens injection molds need to use a demolding device to affect production efficiency, and cannot achieve thermal insulation and rapid cooling of materials, resulting in inconvenience of use.
A dual-mode position synchronous forming device for plastic lenses is designed to drive the rotating disc to contact the heating plate through a power mechanism to achieve material insulation, use an open-hole blowing air to perform rapid cooling and molding, and automatically release the lenses through positioning columns and lifting mechanisms.
The rapid molding and demolding of the lens is achieved, the production efficiency is improved, the impact of material solidification is avoided, and the operation process is simplified.
Smart Images

Figure CN223131258U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of lens forming equipment, in particular to a double-mode synchronous forming device for plastic lenses. Background Technique
[0002] A lens is a piece of glass or other transparent material with one or more curved surfaces. When observing things through it, the things appear clear, larger or smaller. When processing lens lenses, an injection mold is needed to realize the forming of the lenses.
[0003] According to a patent document with the publication number CN219427315U, a lens injection mold is disclosed, which includes a fixed mold body. A material guiding seat is arranged at the top of the fixed mold body. A moving mold body is arranged near the bottom of the fixed mold body. An adjusting mechanism is arranged inside the fixed mold body. The adjusting mechanism includes a feeding port, which is opened at the top of the material guiding seat. A plurality of blanking grooves are opened at the edge position near the top of the fixed mold body. When this technical solution is used, it solves the problem that most of the existing lens injection molds need to use a demolding device for demolding after injection molding, which affects the lens production process, and the process is also more cumbersome, which is very inconvenient for affecting the working efficiency of producing lens lenses. For the above technical solution, although this solution realizes rapid demolding, it cannot realize the heat preservation of materials and rapid cooling in the later stage during use, and there are inconveniences during use. Content of the Utility Model
[0004] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide a double-mode synchronous forming device for plastic lenses to solve the problems raised in the above background technology. The structure of the utility model is novel. When in use, the power mechanism drives the rotating disk to rotate. When the rotating disk rotates, it rotates and contacts with the heating plate or the cavity. Through the heating plate, the heat preservation of the material is realized, and the influence caused by solidification before forming is avoided. Through blowing air through the holes, the rapid cooling and forming of the material in the later stage are realized. To achieve the above purpose, the utility model is realized through the following technical solutions: A double-mode synchronous forming device for plastic lenses includes a device body. The device body includes a fixed seat. A lower mold is movably installed on the top of the fixed seat. An upper mold is movably installed on the top of the lower mold. A material injection pipe is fixedly installed on the upper mold. An opening is opened on the lower mold. A positioning column is movably installed inside the opening. One end of the positioning column is fixed on the upper mold. A positioning hole is opened on the fixed seat. The other end of the positioning column is movably installed inside the positioning hole.
[0005] Furthermore, a rotating seat is rotatably installed inside the lower mold. A forming cavity is opened inside the rotating seat. A movable seat is movably installed inside the forming cavity.
[0006] Furthermore, a cavity is formed in the fixed seat, a lifting mechanism is fixedly installed inside the cavity, and a through hole is formed between the cavity and the fixed seat.
[0007] Furthermore, a heating plate is fixedly installed on the top of the fixed seat, the heating plates are distributed between the cavities, and an installation cavity is formed inside the fixed seat.
[0008] Furthermore, a power mechanism is fixedly installed inside the installation cavity, an output shaft is installed on the power mechanism, and a connection port is formed between the installation cavity and the cavity.
[0009] Furthermore, a limiting hole is formed at the bottom of the movable seat, the limiting hole is matched with the lifting mechanism, a ring seat is fixed on the inner wall of the forming cavity, the ring seat is matched with the movable seat, and a transmission groove is formed at the bottom of the rotating seat.
[0010] Furthermore, a movable block is movably installed inside the positioning hole, and the movable block is installed inside the positioning hole through a supporting mechanism.
[0011] Furthermore, a material injection channel is formed inside the upper mold, and both ends of the material injection channel are matched with the forming cavity.
[0012] The beneficial effects of the present utility model:
[0013] 1. For this plastic lens double-mode synchronous molding device, when in use, the power mechanism drives the rotating disk to rotate. When the rotating disk rotates, it contacts the heating plate or the cavity. Through the heating plate, the material is kept warm, and the influence caused by solidification before molding is avoided. Through blowing air through the holes, the material is rapidly cooled and formed in the later stage.
[0014] 2. For this plastic lens double-mode synchronous molding device, the positioning posts limit the lower mold through the holes. In the later stage, the diameter of the forming cavity is replaced through the positioning posts. Additionally, when in use, the lifting mechanism pushes the movable seat upward. When the movable seat moves upward, the formed lens is pushed upward. While pushing, the movable seat scrapes and cleans the inner wall of the forming cavity. Description of the Drawings
[0015] Figure 1 is a schematic structural diagram of a plastic lens double-mode synchronous molding device of the present utility model;
[0016] Figure 2 is a schematic structural diagram of the upper mold of a plastic lens double-mode synchronous molding device of the present utility model after rising;
[0017] Figure 3 is a schematic structural diagram of the fixed seat of a plastic lens double-mode synchronous molding device of the present utility model;
[0018] Figure 4 This is a schematic side sectional view of the fixed seat of a dual-mode synchronous molding device for plastic lenses according to the present utility model;
[0019] Figure 5 This is a schematic side sectional view of the lower mold of a dual-mode synchronous molding device for plastic lenses according to the present utility model;
[0020] In the figure: 1, fixed seat; 2, lower mold; 3, upper mold; 4, injection pipe; 5, through hole; 6, positioning column; 7, opening; 8, rotating seat; 9, molding cavity; 10, positioning hole; 11, movable block; 12, support mechanism; 13, heating plate; 14, cavity; 15, lifting mechanism; 16, output shaft; 17, installation cavity; 18, power mechanism; 19, connection port; 20, movable seat; 21, ring seat; 22, transmission groove; 23, limiting hole. Specific embodiments
[0021] In order to make the technical means, creative features, achieved purposes and effects of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0022] Please refer to Figures 1 to 5 , the present utility model provides a technical solution: a dual-mode synchronous molding device for plastic lenses, including a device body, the device body includes a fixed seat 1, a lower mold 2 is movably installed on the top of the fixed seat 1, an upper mold 3 is movably installed on the top of the lower mold 2, an injection pipe 4 is fixedly installed on the upper mold 3, an opening 7 is opened on the lower mold 2, a positioning column 6 is movably installed inside the opening 7, one end of the positioning column 6 is fixed on the upper mold 3, a positioning hole 10 is opened on the fixed seat 1, and the other end of the positioning column 6 is movably installed inside the positioning hole 10. A rotating seat 8 is rotatably installed inside the lower mold 2, a molding cavity 9 is opened inside the rotating seat 8, and a movable seat 20 is movably installed inside the molding cavity 9. The movable seat 20 is movably installed inside the molding cavity 9. Later, the movement of the movable seat 20 facilitates pushing the molded lens upward.
[0023] In this embodiment, a cavity 14 is opened on the fixed seat 1, a lifting mechanism 15 is fixedly installed inside the cavity 14, a through hole 5 is opened between the cavity 14 and the fixed seat 1, a heating plate 13 is fixedly installed on the top of the fixed seat 1, the heating plates 13 are distributed between the cavities 14, an installation cavity 17 is opened inside the fixed seat 1, a power mechanism 18 is fixedly installed inside the installation cavity 17, an output shaft 16 is installed on the power mechanism 18, and a connection port 19 is opened between the installation cavity 17 and the cavity 14. The power mechanism 18 is a DC motor, and the DC motor drives the rotating seat 8 to rotate 90 degrees through the output shaft 16 to adjust the position of the molding cavity 9.
[0024] In this embodiment, a limiting hole 23 is formed at the bottom of the movable seat 20. The limiting hole 23 is matched with the lifting mechanism 15. A ring seat 21 is fixed on the inner wall of the forming cavity 9. The ring seat 21 is matched with the movable seat 20. A transmission groove 22 is formed at the bottom of the rotating seat 8. A movable block 11 is movably installed inside the positioning hole 10. The movable block 11 is installed inside the positioning hole 10 through a support mechanism 12. A material injection channel is formed inside the upper mold 3. Both ends of the material injection channel are matched with the forming cavity 9. The support mechanism 12 is a support spring. The support spring pushes the positioning column 6 upward. After the positioning column 6 rises, the upper mold 3 and the lower mold 2 are opened for material taking.
[0025] When the device is in use, the lower mold 2 is installed on the top of the fixed seat 1. The opening 7 on the lower mold 2 is aligned with the positioning hole 10. The positioning column 6 on the upper mold 3 is installed inside the positioning hole 10 through the opening 7. The positioning column 6 pushes the movable block 11 downward. Thus, the positioning hole 10 provides left and right limiting forces for the positioning column 6. The lower mold 2 is limited left and right through the positioning column 6. After pressing the upper mold 3, the movable block 11 extrudes the support mechanism 12, and the upper mold 3 and the lower mold 2 come into contact. When the upper mold 3 is installed on the lower mold 2, the material injection ports are distributed at the top of the forming cavity 9. By externally pressing the upper mold 3, after the upper mold 3 is pressed, it is in close contact with the lower mold 2. The material is fed into the material injection channel through the material injection pipe 4 by an external material injection device. The material drips into the forming cavity 9 through the material injection ports at both ends of the material injection channel. When the forming cavity 9 is feeding, it is distributed on the top of the heating plate 13. The heating plate 13 is powered on to generate high temperature. The high temperature keeps the material in a fluid state, which is convenient for the subsequent forming of the material. After the feeding is completed, the output shaft 16 of the power mechanism 18 is started to drive the rotating seat 8 to rotate 90 degrees to adjust the position of the forming cavity 9. The forming cavity 9 moves to the top of the cavity 14. An external device fan is started to blow air inward through the through hole 5. The air flow moves upward through the cavity 14 to cool the bottom of the forming cavity 9. The cooled air flow is discharged through the gap between the lower mold 2 and the fixed seat 1. When the lens is formed, the lifting mechanism 15 inside the cavity 14 is started. The lifting mechanism 15 is an electric push rod. One end of the electric push rod is matched with the limiting hole 23 to push the movable seat 20 upward. When the movable seat 20 moves upward, it moves the upper mold 3 upward to open the space at the top, and the lens is taken out and used between the upper mold 3 and the lower mold 2.
[0026] The foregoing has shown and described the basic principles, main features and advantages of the present invention. For a person skilled in the art, it is obvious that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and without departing from the spirit or basic features of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended to embrace all changes that fall within the meaning and scope of the equivalent elements of the claims in the present invention. Any reference signs in the claims should not be construed as limiting the claims involved.
[0027] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A dual-mode position synchronous molding device for plastic lenses, comprising a device body, characterized in that: The device body includes a fixed seat (1). A lower mold (2) is movably installed on the top of the fixed seat (1). An upper mold (3) is movably installed on the top of the lower mold (2). A material injection pipe (4) is fixedly installed on the upper mold (3). An opening (7) is formed in the lower mold (2). A positioning column (6) is movably installed inside the opening (7). One end of the positioning column (6) is fixed on the upper mold (3). A positioning hole (10) is formed in the fixed seat (1). The other end of the positioning column (6) is movably installed inside the positioning hole (10).
2. The dual-mode position synchronous forming device for plastic lenses according to claim 1, wherein: A rotating seat (8) is rotatably installed inside the lower mold (2). A forming cavity (9) is formed inside the rotating seat (8). A movable seat (20) is movably installed inside the forming cavity (9).
3. A dual-mode synchronous molding device for plastic lenses according to claim 1, characterized in that: A cavity (14) is formed in the fixed seat (1). A lifting mechanism (15) is fixedly installed inside the cavity (14). A through hole (5) is formed between the cavity (14) and the fixed seat (1).
4. A dual-mode position synchronous forming device for plastic lenses according to claim 1, characterized in that: A heating plate (13) is fixedly installed on the top of the fixed seat (1). The heating plates (13) are distributed between the cavities (14). An installation cavity (17) is formed inside the fixed seat (1).
5. A dual-mode position synchronous forming device for plastic lenses according to claim 4, characterized in that: A power mechanism (18) is fixedly installed inside the installation cavity (17). An output shaft (16) is installed on the power mechanism (18). A connection port (19) is formed between the installation cavity (17) and the cavity (14).
6. A two-mode position synchronous molding device for plastic lenses according to claim 2, characterized in that: A limiting hole (23) is formed at the bottom of the movable seat (20). The limiting hole (23) is matched with the lifting mechanism (15). A ring seat (21) is fixed on the inner wall of the forming cavity (9). The ring seat (21) is matched with the movable seat (20). A transmission groove (22) is formed at the bottom of the rotating seat (8).
7. A dual-mode synchronous forming device for plastic lenses according to claim 1, characterized in that: A movable block (11) is movably installed inside the positioning hole (10). The movable block (11) is installed inside the positioning hole (10) through a support mechanism (12).
8. A dual-mode position synchronous forming device for plastic lenses according to claim 2, characterized in that: A material injection channel is formed inside the upper mold (3). Both ends of the material injection channel are matched with the forming cavity (9).
Citation Information
Patent Citations
Injection mold for lens
CN219427315U