Auxiliary tool for improving hot melting qualification rate of pipeline

By designing a combined positioning guide seat structure, the pipeline interface is aligned and rotated by using an electric drive device, the problems of low construction efficiency and low pass rate of pipeline hot melt connection are solved, and efficient and firm pipeline connection is achieved.

CN223131413UActive Publication Date: 2025-07-22JIANGXI HYDROPOWER ENG BUREAU
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Patent Information

Application Number
CN202422294548.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-07-22
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

In the prior art, the construction efficiency is low when the pipe is hot melted, and the hot melt connection at the bottom of the pipe is not in place, resulting in a weak connection, failure to pass the water-closed test, and a low pass rate.

Method used

A combined positioning guide seat structure is designed, including a support plate, a curved fixed seat, a curved guide seat, an electric drive push rod and a universal wheel bead, etc., and the pipe interface to be connected is laid and aligned with another hot melt pipe port through an electric drive device to facilitate hot melt rotation.

Benefits of technology

The construction efficiency and qualification rate of the hot melt connection of the pipeline are improved, the firmness and sealing of the connection are ensured, and the problems of insecure connections and low qualification rate in the prior art are solved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The auxiliary tool comprises a supporting plate, an arc-shaped fixing seat and an arc-shaped guide seat, the arc-shaped fixing seat is fixed to the right side of the upper end of the supporting plate, an arc-shaped rubber anti-skid pad is fixed to the arc-shaped face of the arc-shaped fixing seat in an attached mode, and first side plates are fixed to the front end and the rear end of the arc-shaped fixing seat respectively. By means of the design, the problems that in an original construction site, hot melting connection is conducted by locally digging a pit in the bottom of a pipe connector position, the construction efficiency is low, hot melting connection of the bottom of a pipe is not in place, and the pipe connector position is damaged are solved. In order to solve the problems of unstable connection, incapability of passing a closed water test and relatively low qualification rate caused by the fact that a hot melting pipeline is not connected, the utility model designs a combined positioning type guide seat structure which can be used for erecting a pipeline interface to be connected, aligning and pushing the pipeline interface to another hot melting pipeline opening, so that subsequent hot melting personnel can conveniently screw a hot melting pipeline.
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Description

Technical Field

[0001] The utility model relates to an auxiliary tool for improving the qualification rate of pipe hot melting, belonging to the technical field of pipe hot melting auxiliary equipment. Background Technique

[0002] In municipal engineering, hot melt belts are usually used for hot melt connection of sewage pipes. During the hot melt connection process, to avoid pipe deformation, the pipes are generally lifted and placed into the trench for connection. At this time, the bottom of the pipe is closely attached to the bottom of the trench, making it difficult to perform hot melt connection at the bottom of the pipe. Currently, on construction sites, local excavation is often carried out at the bottom of the pipe joint position for hot melt connection.

[0003] However, this method not only has low construction efficiency but also causes incomplete hot melt connection at the bottom of the pipe, resulting in insecure connection, failure to pass the water tightness test, and low qualification rate. There is an urgent need for an auxiliary tool for improving the qualification rate of pipe hot melting to solve the above problems. Content of the Utility Model

[0004] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide an auxiliary tool for improving the qualification rate of pipe hot melting to solve the problems raised in the above background technique. The utility model designs a combined positioning type guide seat structure, which can lift and align the pipe interfaces to be connected and push them towards another hot melt pipe orifice, thus facilitating the subsequent hot melt personnel to screw the hot melt pipes together.

[0005] To achieve the above purpose, the utility model is realized through the following technical solutions: an auxiliary tool for improving the qualification rate of pipe hot melting, including a support plate, an arc-shaped fixed seat, and an arc-shaped guide seat. The right side of the upper end of the support plate is fixed with an arc-shaped fixed seat. The arc-shaped surface of the arc-shaped fixed seat is fixedly attached with an arc-shaped rubber anti-slip pad. Both the front and rear ends of the arc-shaped fixed seat are fixed with first side plates. A first electric push rod is installed at the relative inner ends of the two first side plates. Arc-shaped clamping pieces are symmetrically installed at the movable ends of the two first electric push rods. The arc-shaped guide seat is slidably arranged on the left side of the upper end of the support plate. A plurality of arc-shaped grooves are formed on the arc-shaped surface of the arc-shaped guide seat. Rollers are horizontally installed in the plurality of arc-shaped grooves. Both the front and rear ends of the arc-shaped guide seat are fixed with second side plates. A second electric push rod is installed at the relative inner ends of the two second side plates. Arc-shaped top pieces are symmetrically installed at the movable ends of the two second electric push rods. A plurality of universal wheel beads are installed on the circumferential sides of the two arc-shaped top pieces.

[0006] Furthermore, sliding sleeves are fixed at the front and rear sides of the lower end of the arc-shaped guide seat. Two strip-shaped grooves are formed on the upper end of the support plate. Guide rail rods are horizontally fixed in the two strip-shaped grooves.

[0007] Furthermore, the two sliding sleeves are respectively slidably installed outside the two guide rail rods.

[0008] Further, the arc-shaped guiding seat is directly to the left of the arc-shaped fixing seat.

[0009] Further, fixing pieces are fixed at the front and rear positions on the left side of the upper end of the support plate, and electric push rods are horizontally fixed at the right ends of the two fixing pieces.

[0010] Further, the movable ends of the two electric push rods are respectively fixed to the front and rear sides of the left end of the arc-shaped guiding seat.

[0011] Beneficial effects of the present utility model: An auxiliary tool for improving the qualified rate of pipe hot melting of the present utility model. Because the present utility model adds a support plate, an arc-shaped fixing seat, an arc-shaped rubber anti-slip pad, a first side plate, a first electric drive push rod, an arc-shaped clamping piece, a guide rail rod, a sliding sleeve, an arc-shaped guiding seat, a roller, a second side plate, a second electric drive push rod, an arc-shaped top piece and universal wheel beads. Through our design improvement and actual use, it shows that the device has a reasonable structure, good practicability, and designs a combined positioning type guiding seat structure, which can lift and align the pipe interfaces to be connected and push them towards another hot melting pipe orifice, thereby facilitating the subsequent hot melting personnel to screw and combine the hot melting pipes, ensuring the firmness and tightness of the subsequent splicing, and effectively improving the qualified rate of pipe hot melting. Description of the Drawings

[0012] By reading the detailed description of the non-restrictive embodiments with reference to the following drawings, other features, purposes and advantages of the present utility model will become more obvious:

[0013] Figure 1 It is a three-dimensional schematic diagram of the overall structure of an auxiliary tool for improving the qualified rate of pipe hot melting of the present utility model;

[0014] Figure 2 It is a schematic diagram of the arc-shaped guiding seat of an auxiliary tool for improving the qualified rate of pipe hot melting of the present utility model;

[0015] Figure 3 It is a schematic diagram of the arc-shaped fixing seat of an auxiliary tool for improving the qualified rate of pipe hot melting of the present utility model;

[0016] In the figure: 1 - support plate, 2 - arc-shaped fixing seat, 3 - arc-shaped rubber anti-slip pad, 4 - first side plate, 5 - first electric drive push rod, 6 - arc-shaped clamping piece, 7 - strip-shaped groove, 8 - guide rail rod, 9 - sliding sleeve, 10 - arc-shaped guiding seat, 11 - arc-shaped groove, 12 - roller, 13 - second side plate, 14 - second electric drive push rod, 15 - arc-shaped top piece, 16 - universal wheel beads, 17 - fixing piece, 18 - electric push rod. Detailed Embodiments

[0017] To make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further elaborated below in conjunction with specific embodiments.

[0018] Please refer to Figures 1 - 3 , the present utility model provides a technical solution: an auxiliary tool for improving the qualified rate of pipe hot melting, including a support plate 1, an arc-shaped fixed seat 2 and an arc-shaped guide seat 10. The right side of the upper end of the support plate 1 is fixedly provided with the arc-shaped fixed seat 2. The arc-shaped surface of the arc-shaped fixed seat 2 is fixedly attached with an arc-shaped rubber anti-slip pad 3. Both the front and rear ends of the arc-shaped fixed seat 2 are fixedly provided with first side plates 4. The opposite inner ends of the two first side plates 4 are both installed with first electric push rods 5. The movable ends of the two first electric push rods 5 are symmetrically installed with arc-shaped clamping pieces 6. The arc-shaped guide seat 10 is slidably arranged on the left side of the upper end of the support plate 1. The arc-shaped surface of the arc-shaped guide seat 10 is provided with a plurality of arc-shaped grooves 11. A roller 12 is horizontally installed in each of the plurality of arc-shaped grooves 11. Both the front and rear ends of the arc-shaped guide seat 10 are fixedly provided with second side plates 13. The opposite inner ends of the two second side plates 13 are both installed with second electric push rods 14. The movable ends of the two second electric push rods 14 are symmetrically installed with arc-shaped top pieces 15. A plurality of universal wheel beads 16 are installed on the circumferential sides of the two arc-shaped top pieces 15. This design solves the problems that in the original construction site, the method of locally digging a pit at the bottom of the pipe joint position is often adopted for hot melting connection, the construction efficiency is low, the bottom of the pipe cannot be hot-melted in place, resulting in insecure connection, the water-tightness test fails, and the qualified rate is relatively low.

[0019] As the first embodiment of the present utility model: both the front and rear sides of the lower end of the arc-shaped guide seat 10 are fixedly provided with sliding sleeves 9. The upper end of the support plate 1 is provided with two strip-shaped grooves 7. Guide rails 8 are horizontally fixed in the two strip-shaped grooves 7. The two sliding sleeves 9 are respectively slidably installed outside the two guide rails 8. The arc-shaped guide seat 10 is directly to the left of the arc-shaped fixed seat 2. By adding the two sliding sleeves 9 which are respectively slidably installed outside the two guide rails 8, the arc-shaped guide seat 10 can only be driven to move in the left-right direction.

[0020] Fixed pieces 17 are fixedly provided at both the front and rear positions on the left side of the upper end of the support plate 1. Electric push rods 18 are horizontally fixed at the right ends of the two fixed pieces 17. The movable ends of the two electric push rods 18 are respectively fixed to the front and rear sides of the left end of the arc-shaped guide seat 10. When the movable ends of the two added electric push rods 18 extend, the arc-shaped guide seat 10 can be pushed to the right.

[0021] As the second embodiment of the present utility model: First, place the device under the adjacent pipe joints, so that the two pipe joints are respectively placed on the arc-shaped surfaces of the arc-shaped guide seat 10 and the arc-shaped rubber anti-slip pad 3 (at this time, the left pipe joint is in sliding contact with multiple rollers 12). Then, start the two first electric push rods 5, so that the movable ends of the two first electric push rods 5 extend towards each other, and then drive the two arc-shaped clamping pieces 6 to move towards the front and rear positions of the right pipe joint until the two arc-shaped clamping pieces 6 clamp the front and rear positions of the right pipe joint. Then, start the two second electric push rods 14, so that the movable ends of the two second electric push rods 14 can extend towards each other, and then drive the two arc-shaped top pieces 15 to move towards the front and rear positions of the left pipe joint until multiple universal wheel beads 16 tightly abut against the front and rear positions of the left pipe joint. Then, the staff can perform hot melting operation on the two pipe joints. Then, start the two electric push rods 18, so that the movable ends of the two electric push rods 18 drive the arc-shaped guide seat 10 to move to the right (during this process, the two sliding sleeves 9 slide to the right outside the two guide rods 8). At the same time, the staff manually assists in pushing the left pipe joint to the right, so that the left pipe joint can move towards the pipe joint at the right position until the left pipe joint is inserted into the pipe joint at the right position. Then, stop the two electric push rods 18, and then immediately manually rotate the left pipe joint (during this process, multiple rollers 12 and multiple universal wheel beads 16 rotate in place), so that the entire circumference of the hot-melted left pipe joint can be fully and evenly heated and firmly contacted with the inner side of the pipe joint at the right position.

[0022] The foregoing has shown and described the basic principles, main features, and advantages of the present utility model. For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the present utility model. Therefore, in any aspect, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, it is intended to embrace all changes that fall within the meaning and scope of the equivalent elements of the claims in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

[0023] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An auxiliary tool for improving the qualified rate of hot melting of pipelines, comprising a support plate (1), an arc-shaped fixed seat (2) and an arc-shaped guide seat (10), characterized in that: On the upper right side of the support plate (1), an arc-shaped fixing seat (2) is fixed. An arc-shaped rubber anti-slip pad (3) is fixedly attached to the arc-shaped surface of the arc-shaped fixing seat (2). First side plates (4) are fixed to the front and rear ends of the arc-shaped fixing seat (2). First electric push rods (5) are installed at the relatively inner ends of the two first side plates (4). Arc-shaped clamping pieces (6) are symmetrically installed at the movable ends of the two first electric push rods (5). The arc-shaped guide seat (10) is slidably arranged on the upper left side of the support plate (1). A plurality of arc-shaped grooves (11) are formed in the arc-shaped surface of the arc-shaped guide seat (10). Rollers (12) are horizontally installed in the plurality of arc-shaped grooves (11). Second side plates (13) are fixed to the front and rear ends of the arc-shaped guide seat (10). Second electric push rods (14) are installed at the relatively inner ends of the two second side plates (13). Arc-shaped top pieces (15) are symmetrically installed at the movable ends of the two second electric push rods (14). A plurality of universal wheel beads (16) are installed on the circumferential sides of the two arc-shaped top pieces (15).

2. The auxiliary tool for improving the qualified rate of pipe hot melting according to claim 1, wherein: Sliding sleeves (9) are fixed to the front and rear sides of the lower end of the arc-shaped guide seat (10). Two strip-shaped grooves (7) are formed in the upper end of the support plate (1). Guide rail rods (8) are horizontally fixed in the two strip-shaped grooves (7).

3. The auxiliary tool for improving the qualified rate of hot melting of pipelines according to claim 2, wherein: The two sliding sleeves (9) are respectively slidably installed outside the two guide rail rods (8).

4. An auxiliary tool for improving the qualified rate of pipe hot melting according to claim 1, characterized in that: The arc-shaped guide seat (10) is directly to the left of the arc-shaped fixing seat (2).

5. The auxiliary tool for improving the qualified rate of pipe hot melting according to claim 1, wherein: Fixing pieces (17) are fixed to the front and rear positions on the upper left side of the support plate (1). Electric push rods (18) are horizontally fixed to the right ends of the two fixing pieces (17).

6. The auxiliary tool for improving the qualification rate of pipe hot melting according to claim 5, characterized in that: The movable ends of the two electric push rods (18) are respectively fixed to the front and rear sides of the left end of the arc-shaped guide seat (10).