New energy battery top cover blister tray
By designing the blister plate of the box structure, the inner lattice is equipped with positioning structure and support inverted, the problems of low space utilization and low transportation efficiency in the battery cover packaging are solved, and efficient protection and simplified production are achieved.
Patent Information
- Application Number
- CN202422490588.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-10-15
AI Technical Summary
The existing battery cover packaging method has low space utilization and low transportation efficiency during transportation, and is not conducive to blister processing, so it cannot effectively protect the battery cover.
A blister plate with a box structure is designed, with the inner part being partitioned into multiple inner grids, and the positioning structure and support buckle are arranged in the inner grid, the battery top cover is placed in the backward side, and the pins are placed intersected, so as to prevent damage by using the support buckle and positioning surface. The box wall and positioning boss are in a cone-shaped form for blister forming.
Improves space utilization, reduces packaging transportation costs, protects the battery cover from damage, improves transportation efficiency, and simplifies the production process.
Smart Images

Figure CN223132671U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery packaging, in particular to a plastic suction tray for the top cover of a new energy battery. Background Technique
[0002] In the field of battery top cover production, plastic suction trays are widely used in the packaging of battery top covers to ensure their safety and integrity during production, storage, and transportation. This packaging method can not only effectively protect the battery top cover from damage and prevent it from being affected by external forces or the external environment during production or transportation. When ordinary battery top covers are packaged, the large surface of the top cover panel is placed in the inner grid of the plastic suction tray. However, for the current square battery top cover with pins, its top cover panel is relatively slender, and due to the pins, its overall height in the height direction reaches 50 - 60 millimeters. If packaged according to the original method, the height of the plastic suction tray needs to be more than 60 millimeters, which will affect the space utilization rate of the packaging, reduce the transportation efficiency, and cannot guarantee the safety of product transportation. Moreover, the inner grid of the plastic suction tray is narrow and long, which is not conducive to plastic suction processing. Therefore, it is necessary to design a plastic suction tray for the top cover of a new energy battery with a large space utilization rate, which can ensure transportation efficiency, protect the product from damage, and is conducive to plastic suction processing. Content of the Utility Model
[0003] The purpose of the utility model is to provide a plastic suction tray for the top cover of a new energy battery with a large space utilization rate, which can ensure transportation efficiency, protect the product from damage, and is conducive to plastic suction processing.
[0004] To achieve the above purpose, the utility model provides the following technical solutions:
[0005] A plastic suction tray for the top cover of a new energy battery, including a plastic suction tray body. The plastic suction tray body is of a box structure, and a box wall is fixedly arranged on the periphery of the plastic suction tray body. A plurality of positioning bosses are fixedly arranged on the inner bottom surface of the plastic suction tray body along the length direction. The top surface of the positioning boss is flush with the upper surface of the box wall. A plurality of inner grid partitions are symmetrically and fixedly arranged on the box walls of the two long sides. The positioning bosses and the inner grid partitions divide the inner part of the box body of the plastic suction tray body into a plurality of inner grids. The inner grids are provided with a positioning structure for positioning the battery top cover. On the reverse side of the box wall, a thin wall and a box wall groove are formed at the outer bottom of the plastic suction tray body. On the reverse side of the inner bottom surface and the positioning boss, a bottom surface convex block and a convex block groove are respectively formed at the outer bottom of the plastic suction tray body. A plurality of first support buckles are fixedly arranged on the outer wall of the bottom surface convex block, and a plurality of second support buckles are fixedly arranged on the inner wall of the convex block groove. The top surfaces of the first support buckles and the second support buckles are flush and slightly lower than the bottom surface convex block.
[0006] Further, the positioning structure includes pin supports, top cover end positioning surfaces, top cover panel positioning surfaces, and top cover bottom positioning surfaces. The pin supports are symmetrically and fixedly arranged at both ends of the positioning boss. The pin supports are located on the inner bottom surface and are fixedly connected to the positioning boss and the long side box wall at both ends respectively. A pin partition is fixedly arranged at one end of the pin support close to the long side box wall. The top cover end positioning surfaces and the top cover panel positioning surfaces are provided at the four corners of the inner grid and are perpendicular to each other. The top cover bottom positioning surfaces are the two side surfaces of the positioning boss.
[0007] Further, the draft angle α of the box wall is 2-5 degrees, and the draft angle β of the positioning boss is 2-5 degrees.
[0008] Further, a number of handle grooves are fixedly arranged on the inner side of the box wall and on the positioning boss.
[0009] Further, a number of reinforcing grooves are fixedly arranged on the outer side of the box wall.
[0010] Further, electrode marks are provided at the four corners of the blister tray body.
[0011] Further, a notch is provided at one corner of the blister tray body.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] 1. The present utility model is applicable to the packaging and transportation of battery top covers with pins. It is provided with multiple inner grids, and the inner grids are provided with battery top cover positioning structures. The battery top cover is placed sideways in the inner grid with the top cover panel perpendicular to the blister tray. The top cover pins in each inner grid are arranged crosswise, which can not only effectively protect the battery top cover from damage and prevent it from being affected by external forces or the external environment during production or transportation, but also increase the utilization rate of the packaging space of the blister tray, reduce the packaging and transportation costs, improve the transportation efficiency, and reduce the production costs.
[0014] 2. The present utility model is provided with support buckles. After the blister trays are stacked, they are supported by buckles, which can well protect the battery top covers inside the blister trays from damage. A step limit is provided at the bottom of the support buckles to prevent the upper blister tray from sliding and sticking, making the production process smoother. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is the three-dimensional view (front side up) of the present utility model;
[0016] Figure 2 is the top view of the present utility model;
[0017] Figure 3 is Figure 2 the sectional view taken along A-A in
[0018] Figure 4 It is a three-dimensional diagram of the utility model (bottom facing upward);
[0019] Figure 5 This is a bottom view of the utility model;
[0020] Figure 6 This is a schematic diagram of the battery top cover;
[0021] Figure 7 Schematic diagram of installing the battery top cover;
[0022] Figure 8 for Figure 7 A top view of
[0023] Figure 9 It is an axonometric section view (width direction) of the stacked state;
[0024] Figure 10 It is an axonometric section view (length direction) of the stacked state;
[0025] Figure 11 It is a half section view in stacked state (section position and Figure 10 different);
[0026] In the figure: 1-battery top cover, 101-top cover panel, 102-top cover bottom, 103-pin, 2-blister tray body, 3-box wall, 4-inner bottom surface, 5-positioning boss, 6-inner grid partition, 7-inner grid, 8-thin wall, 9-box wall groove, 10-bottom surface convex block, 11-boss groove, 12-first support undercut, 13-second support undercut, 14-pin support, 15-pin partition, 16-top cover end positioning surface, 17-top cover panel positioning surface, 18-top cover bottom positioning surface, 19-hand buckle groove, 20-reinforcement groove, 21-electrode mark, 22-notch. DETAILED DESCRIPTION
[0027] The utility model is described in detail below with reference to the accompanying drawings and specific embodiments.
[0028] See also Figures 1-5 , an embodiment provided by the utility model:
[0029] A plastic suction tray for the top cover of a new energy battery, comprising a plastic suction tray body 2. The plastic suction tray body 2 is of a box structure. A box wall 3 is fixedly arranged on the peripheral side of the plastic suction tray body 2. Five positioning bosses 5 are fixedly arranged on the inner bottom surface 4 of the plastic suction tray body 2 along the length direction. The top surface of the positioning boss 5 is flush with the upper surface of the box wall 3. Eight inner grid partitions 6 are symmetrically and fixedly arranged on the two long side box walls 3, four on each side. The positioning bosses 5 and the inner grid partitions 6 divide the inner part of the box of the plastic suction tray body 2 into five inner grids 7. The middle parts of adjacent inner grids 7 are connected through, which is beneficial to the plastic suction forming of the plastic suction tray. The inner grid 7 is provided with a positioning structure for positioning the battery top cover 1. On the reverse side of the box wall 3, a thin wall 8 and a box wall groove 9 are formed at the outer bottom of the plastic suction tray body 2. On the reverse side of the inner bottom surface 4 and the positioning boss 5, a bottom surface convex block 10 and a boss groove 11 are respectively formed at the outer bottom of the plastic suction tray body 2. Fourteen first support buckles 12 are fixedly arranged on the outer wall of the bottom surface convex block 10, five on each long side and two on each short side. A number of second support buckles 13 are fixedly arranged on the inner wall of the boss groove 11. The top surfaces of the first support buckles 12 and the second support buckles 13 are flush and slightly lower than the bottom surface convex block 10. When the plastic suction trays are stacked, the first support buckles 12 and the second support buckles 13 in the upper plastic suction tray support on the positioning bosses 5 in the lower plastic suction tray, playing a supporting role to prevent the upper plastic suction tray from sinking further, and can well protect the products (i.e., the battery top cover 1, the same below) in the lower plastic suction tray from being squeezed. Due to the existence of the draft angle, the box wall 3 and the positioning boss 5 are in the shape of a frustum of a cone. The inner space at the bottom of the box wall groove 9 is larger than the upper surface of the box wall 3, and the inner space at the bottom of the boss groove 11 is larger than the upper surface of the positioning boss 5. Since the top surfaces of the first support buckles 12 and the second support buckles 13 are slightly lower than the bottom surface convex block 10, as Figure 11 shown, when the first support buckles 12 and the second support buckles 13 in the upper plastic suction tray are placed on the positioning bosses 5 of the lower plastic suction tray, the box wall 3 and the positioning boss 5 in the lower plastic suction tray respectively extend into the box wall groove 9 and the boss groove 11 in the upper plastic suction tray, forming a step limit to prevent the sliding and adhesion of the upper plastic suction tray, and the production process is more smooth.
[0030] Among them, the positioning structure includes a pin support 14, a top cover end positioning surface 16, a top cover panel positioning surface 17 and a top cover bottom positioning surface 18. The pin support 14 is symmetrically fixed at both ends of the positioning boss 5. The pin support 14 is located on the inner bottom surface 3 and the two ends are respectively fixedly connected to the positioning boss 5 and the long side box wall 3. The height of the pin support 14 is equal to (top cover panel 101 width-pin 103 width) / 2. The pin support 14 is used to support the pins 103 at both ends of the battery top cover 1, so that the top cover panel 101 of the battery top cover 1 is kept vertical to the inner bottom surface 4, so that the battery top cover 1 can be placed more stably. The pin support 13 is fixedly provided with a pin partition 15 at one end close to the long side box wall 3, which is used to separate products to avoid mutual contact between products and protect the pins. The foot 103 is not scratched, the top cover end positioning surface 16 and the top cover panel positioning surface 17 are arranged at the four corners of the inner grid 7 and are perpendicular to each other, the top cover bottom positioning surface 18 is the two side surfaces of the positioning boss 5, the top cover end positioning surface 16 limits the two ends of the top cover panel 101, which is used to limit the longitudinal displacement of the top cover panel 101, the top cover panel positioning surface 17 and the top cover bottom positioning surface 18 respectively limit the top cover panel 101 and the top cover bottom 102, which is used to limit the lateral displacement of the top cover panel 101, and by slotting the blister tray body 2 to make other parts of the battery top cover 1 avoid the blister tray body 2, interference is prevented, the contact area between the blister tray body 2 and the product is reduced, the risk of product scratches is reduced, and it is also beneficial to the blister forming of the blister tray.
[0031] Among them, the box wall draft angle α is 2-5 degrees, the positioning boss draft angle β is 2-5 degrees, and in this embodiment, α=β=3 degrees, which is conducive to vacuum forming processing.
[0032] Among them, a plurality of hand-gripping grooves 19 are fixedly provided on the inner side of the box wall 3 and the positioning boss 5 to facilitate taking out the product.
[0033] A plurality of reinforcing grooves 20 are fixedly disposed on the outer side of the box wall 3 to increase the strength of the blister tray body 2 .
[0034] Among them, electrode marks 21 are set at the four corners of the blister tray body 2. The identification symbols of the electrode marks 21 are "+" and "-", which are used to keep the product direction consistent when the product is placed.
[0035] A notch 22 is provided at one corner of the blister tray body 2 for maintaining the consistency of directions of the blister trays when the blister trays are stacked.
[0036] The blister tray body 2 and its structure are integrally formed by the blister process.
[0037] like Figures 6-9As shown, when the battery top cover 1 is packaged, ten battery top covers 1 can be placed in each blister tray, and two battery top covers 1 can be placed in each inner compartment 7. The battery top cover 1 is placed on its side so that the side of the top cover panel 101 is placed on the inner bottom surface 4 and the pin 103 is placed on the pin support 14, keeping the top cover panel 101 in a vertical state. For the two battery top covers 1 in each inner compartment 7, their pins 103 cross each other, increasing the utilization rate of the packaging space of the blister tray, reducing the packaging and transportation costs, improving the transportation efficiency, and reducing the production cost. The pins 103 are separated by a partition 15, and the longitudinal and lateral limits of the top cover panel 101 are provided by the top cover end positioning surface 16, the top cover panel positioning surface 17, and the top cover bottom positioning surface 18 to prevent damage to the product caused by external forces or the external environment during production or transportation. After the products are placed in multiple blister trays, the blister trays can be stacked to save transportation space.
[0038] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A plastic suction tray for the top cover of a new energy battery, comprising a plastic suction tray body (2), wherein the plastic suction tray body (2) is of a box structure, and is characterized in that: The blister tray body (2) is fixedly provided with a box wall (3) on its circumferential side; the inner bottom surface (4) of the blister tray body (2) is fixedly provided with a plurality of positioning bosses (5) along the length direction; the top surface of the positioning bosses (5) is flush with the upper surface of the box wall (3); the two long side box walls (3) are symmetrically fixedly provided with a plurality of inner compartment partitions (6); the positioning bosses (5) and the inner compartment partitions (6) divide the interior of the blister tray body (2) into a plurality of inner compartments (7); the inner compartments (7) are provided with positioning structures for positioning the battery top cover (1); A thin wall (8) and a box wall groove (9) are formed on the reverse side at the outer bottom of the blister plate body (2); a bottom surface protrusion (10) and a protrusion groove (11) are formed on the reverse side of the inner bottom surface (4) and the positioning protrusion (5) at the outer bottom of the blister plate body (2); a plurality of first supporting undercuts (12) are fixedly arranged on the outer wall of the bottom surface protrusion (10); a plurality of second supporting undercuts (13) are fixedly arranged on the inner wall of the protrusion groove (11); the top surfaces of the first supporting undercuts (12) and the second supporting undercuts (13) are flush with and slightly lower than the bottom surface protrusion (10).
2. The blister tray for the top cover of a new energy battery according to claim 1, characterized in that: The positioning structure comprises a pin support (14), a top cover end positioning surface (16), a top cover panel positioning surface (17) and a top cover bottom positioning surface (18); the pin support (14) is symmetrically fixedly arranged at the two ends of the positioning boss (5); the pin support (14) is located on the inner bottom surface (4) and the two ends are respectively fixedly connected to the positioning boss (5) and the long side box wall (3); a pin partition (15) is fixedly arranged at one end of the pin support (14) close to the long side box wall (3); the top cover end positioning surface (16) and the top cover panel positioning surface (17) are opened at four corners of the inner grid (7) and are perpendicular to each other; the top cover bottom positioning surface (18) is the two side surfaces of the positioning boss (5).
3. The blister tray for the top cover of a new energy battery according to claim 1, characterized in that: The box wall draft angle α is 2-5 degrees, and the positioning boss draft angle β is 2-5 degrees.
4. A plastic suction tray for the top cover of a new energy battery according to claim 1, characterized in that: A plurality of hand-engaging grooves (19) are fixedly arranged on the inner side of the box wall (3) and the positioning boss (5).
5. A plastic suction tray for the top cover of a new energy battery according to claim 1, characterized in that: A plurality of reinforcement grooves (20) are fixedly arranged on the outer side of the box wall (3).
6. The plastic suction tray for the top cover of a new energy battery according to claim 1, wherein: Electrode marks (21) are provided at the four corners of the blister tray body (2).
7. A plastic suction tray for the top cover of a new energy battery according to claim 1, characterized in that: A notch (22) is provided at a corner of the blister tray body (2).