Quick-release type material distributing device suitable for being used between packing auger and time-delay conveyor
The quick disassembly and disassemble the disassembly problem of the connecting parts of the mixing and the delay conveyor and the uneven distribution of materials are solved through the quick disassembly material separation device, and the rapid cleaning and uniform material distribution are achieved, which improves the equipment performance and product quality of jingle production.
Patent Information
- Application Number
- CN202422369261.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-27
AI Technical Summary
In the prior art, the connecting parts of the mixing and delay conveyor are not easy to disassemble, resulting in difficulty in cleaning and uneven distribution of materials, which affects the equipment hygiene and product quality of jingle production.
A quick-disassembly material distribution device is designed, including a connecting frame and a rotatable baffle, which is connected to the crimping dragon and the delay conveyor through a sliding connection. A material distribution device is installed to adjust the material distribution, and the baffle angle adjustment is achieved using the adjustment screw and nut to ensure the uniform distribution of the material.
It realizes rapid disassembly and cleansing of residual materials, ensures that the materials are evenly distributed on the delay conveyor, improves the consistency of weight, height and tightness of the pressed curved blocks, and ensures fermentation quality and product stability.
Smart Images
Figure CN223133322U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of the connection structure between a mixing auger and a delay conveyor. Specifically, it relates to a quick-release material distribution device applicable to the connection between an auger and a delay conveyor. Background Art
[0002] In the koji-making process, the mixing auger and the delay conveyor are key equipment, and the design of their connecting components directly affects production efficiency and product quality. Traditional connection methods often have the problem of being difficult to disassemble, which makes it difficult for production personnel to quickly and effectively clean the residual materials inside the components during equipment cleaning and maintenance. Long-term accumulation not only affects equipment hygiene but may also breed bacteria, posing a potential threat to the fermentation quality of koji blocks. In addition, during the transfer of materials from the mixing auger to the delay conveyor, due to the design limitations of the conveyor mechanism and the connecting components, the material distribution is often difficult to reach the ideal state, that is, uniform distribution. Uneven material distribution will directly lead to inconsistent material accumulation patterns on the delay conveyor, and then when the materials fall into the feeding frame of the koji press, there will be a significant difference in the amount of materials on both sides. This difference is particularly obvious when the koji press presses two koji blocks simultaneously, resulting in large deviations in the weight, height, tightness, etc. of the two koji blocks. Such deviations not only affect the appearance consistency of the koji blocks, but more importantly, they will affect the internal fermentation environment of the koji blocks, resulting in uneven fermentation quality and ultimately affecting the product quality of the entire production batch.
[0003] In view of the above problems, there is an urgent need in the market for an innovative device design aimed at solving the disassembly problem of the connecting components between the mixing auger and the delay conveyor in the koji-making workshop, while optimizing the uniform distribution of materials during the material transfer process. The device should have a quick-disassembly function so that production personnel can easily and efficiently clean the internal residual materials, ensuring equipment hygiene and the safety of the production environment; at the same time, an adjustable material distribution device should be integrated inside the device. By controlling the material distribution, it is ensured that the materials are evenly distributed on the delay conveyor and ultimately achieve the balance of the amount of materials in the feeding frame of the koji press, thereby improving the consistency of the pressed koji blocks in terms of weight, height, tightness, etc., providing a good foundation for the subsequent fermentation process, and ensuring the high-quality and stable final product.
[0004] To sum up, the purpose of the utility model is to provide a new device that can be quickly disassembled, is easy to clean, and can effectively adjust the material distribution, so as to overcome the deficiencies in the prior art and improve the overall performance and product quality of the koji-making production line. Summary of the Utility Model
[0005] The object of the present utility model is to provide a quick-release material distribution device applicable between a screw conveyor and a delay conveyor in view of the above deficiencies, so as to solve the problems of the difficulty in disassembling the connecting parts between the mixing screw conveyor and the delay conveyor in the existing koji-making workshop, and the uneven distribution of materials during the transmission process. To achieve the above object, the present utility model provides the following technical solutions:
[0006] A quick-release material distribution device applicable between a screw conveyor and a delay conveyor, which is used to adjust the distribution of materials from the screw conveyor to the delay conveyor, includes a connecting frame; the upper and lower parts of the connecting frame are both open; the upper end of the connecting frame is slidably connected to the output end of the screw conveyor, and the lower end is slidably connected to the inlet end of the delay conveyor; a material distribution device is arranged inside the connecting frame for distributing the materials output by the screw conveyor onto the delay conveyor.
[0007] Further, the material distribution device includes a baffle; both ends of the baffle are respectively connected to two opposite side walls of the connecting frame, and the baffle is rotatable.
[0008] Further, the material distribution device further includes a double-headed screw; threaded holes are arranged on both opposite sides of the inner wall of the connecting frame, and the double-headed screw is respectively fixedly connected in cooperation with the threaded holes on both sides; the baffle is rotatably connected to the double-headed screw.
[0009] Further, bearings are respectively penetrated through both ends of the double-headed screw and fixedly connected to the inner rings of the bearings; the outer rings of the bearings are fixedly connected to the baffle, and the baffle realizes rotatable connection inside the connecting frame through the rotation of the outer ring of the bearing relative to the inner ring of the bearing.
[0010] Further, adjusting devices are arranged on two side walls of the connecting frame adjacent to the baffle for adjusting the angle of the baffle relative to the double-headed screw.
[0011] Further, the adjusting devices include two adjusting screws; threaded holes are also arranged on two side walls of the connecting frame adjacent to the baffle, and the two adjusting screws respectively pass through the connecting frame from the two outer walls of the connecting frame in cooperation with the threaded holes and abut against both sides of the baffle.
[0012] Further, a limit protrusion is arranged at the end of the adjusting screw to prevent the adjusting screw from falling off the connecting frame.
[0013] Further, a slide rail is arranged at the top end of the connecting frame, and a slide groove is arranged on the output end of the screw conveyor. The slide rail at the top end of the connecting frame is connected in cooperation with the slide groove on the output end of the screw conveyor.
[0014] Further, a slide rail is arranged at the bottom end of the connecting frame, and a slide groove is arranged on the inlet end of the delay conveyor. The slide rail at the bottom end of the connecting frame is connected in cooperation with the slide groove on the delay conveyor.
[0015] Further, a pulling handle is arranged on the outer wall of the connecting frame.
[0016] The beneficial effects of the present utility model are as follows:
[0017] A quick-disassembly material distribution device applicable between an auger and a delay conveyor of the present utility model is provided with a connecting frame to connect the mixing auger device and the delay conveyor. The connecting frame is set to be slidably connected to the mixing auger and the delay conveyor, and the connecting frame can be quickly disassembled, effectively cleaning the residual materials inside the components, preventing the long-term accumulation of materials from affecting the equipment hygiene, and may also breed bacteria, posing a potential threat to the quality of the koji block fermentation. A baffle is arranged inside the connecting frame, and the baffle is adjusted to an appropriate angle through the adjusting screws on both sides of the baffle, so as to adjust the materials output from the mixing auger to evenly fall on the delay conveyor, thereby ensuring the balance of the materials finally output from the delay conveyor, improving the consistency of the pressed koji blocks in terms of weight, height, tightness, etc., providing a good foundation for the subsequent fermentation process, and ensuring the high quality and stability of the final product. Description of the Drawings
[0018] Figure 1 is a schematic structural diagram of the present utility model;
[0019] In the drawings: 1 - connecting frame, 2 - baffle, 3 - double-headed screw, 4 - adjusting screw, 5 - pulling handle, 6 - nut, 7 - adjusting handle. Detailed Embodiments
[0020] The present utility model will be further described in detail below with reference to the drawings and specific embodiments. To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. Usually, the components of the embodiments of the present utility model described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present utility model provided in the drawings is not intended to limit the scope of the present utility model to be protected, but only represents the selected embodiments of the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the protection scope of the present utility model.
[0021] It should be noted that similar reference numerals and letters indicate similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings. In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is customarily placed during use. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. In addition, the terms "first", "second", "third", etc. are only used for distinguishing descriptions and cannot be understood as indicating or implying relative importance. In addition, terms such as "horizontal" and "vertical" do not mean that the components are required to be absolutely horizontal or hanging vertically, but can be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined. In the description of the present utility model, it should also be noted that unless otherwise clearly specified and limited, the terms "set", "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0022] Embodiment:
[0023] See attached Figure 1。A quick-release material distribution device applicable between a screw conveyor and a delay conveyor solves the problem in the prior art that the fixed connection between the mixing screw conveyor and the delay conveyor makes it impossible to effectively clean the residual materials inside, resulting in the long-term accumulation of materials, affecting the equipment hygiene, breeding bacteria, and posing a potential threat to the quality of the fermentation of the koji blocks. Specifically, it includes a connection frame 1. The connection frame 1 is structured with openings at both the top and bottom and is enclosed on all four sides, used to transition the material transfer between the mixing screw conveyor and the delay conveyor. The opening at the upper end of the connection frame 1 is slidably connected to the output end of the mixing screw conveyor, and the opening at the lower end of the connection frame 1 is slidably connected to the delay conveyor. Moreover, the outlet of the mixing screw conveyor and the inlet of the delay conveyor are on the same vertical line. At this time, the connection frame 1 can be directly disassembled from between the half screw conveyor and the delay conveyor by sliding, further ensuring the reliability of the sliding connection. A locking device is provided to ensure the stable and reliable installation of the sliding connection of the connection frame 1. In the prior art, the materials output from the delay conveyor will directly fall into the feeding frame of the koji press. The materials in the feeding frame are divided into two parts according to the original position, and the work of making two koji blocks is completed at one time. If the materials on the delay conveyor are unevenly distributed, the amount of materials falling on both sides of the feeding frame of the koji press will be inconsistent, and there will be large differences in the weight, height, etc. of the two koji blocks simultaneously pressed by the koji press, which will affect the fermentation quality. In the present utility model, a material distribution device is provided inside the connection frame 1 to adjust the distribution of the materials output by the mixing screw conveyor and evenly output them on the delay conveyor, so as to ensure that the materials falling on both sides of the feeding frame of the koji press are basically the same, thereby improving the fermentation quality of the subsequent koji blocks.
[0024] The slidable connection structures between the connection frame 1 and the mixing screw conveyor and the delay conveyor respectively can be realized by the prior art. Specifically, the openings on both sides of the top of the connection frame 1 are set as slide rail structures, and the corresponding positions at the outlet of the mixing screw conveyor are set as chute structures. The sliding connection is achieved by the cooperation of the slide rail structure at the top of the connection frame 1 and the chute structure of the mixing screw conveyor. Similarly, the openings on both sides of the bottom of the connection frame 1 are also set as slide rail structures, and the corresponding positions at the inlet of the delay conveyor are set as chute structures. The sliding connection is achieved by the cooperation of the slide rail structure at the bottom of the connection frame 1 and the chute structure of the delay conveyor. One end of the chute is set as a closed structure to limit the connection frame 1 and prevent the connection frame 1 from exceeding the outlet of the mixing screw conveyor and the inlet of the delay conveyor during installation. After the connection frame 1 is respectively connected to the mixing screw conveyor and the delay conveyor, a limit wrench is provided on the mixing screw conveyor or the delay conveyor, which can rotate along the connection point. When the connection frame 1 slides from the open end of the chute to the closed end inside the chute, at this time, the connection frame 1 is matched and connected to the outlet of the mixing screw conveyor and the inlet of the delay conveyor. Rotate the limit wrench to one side of the connection frame 1 to prevent the connection frame 1 from slipping out of the chute and ensure stability. The locking and unlocking of this structure are also very convenient. A pulling handle 5 is also provided on the outer wall of the connection frame 1 to facilitate the disassembly and installation by the operator.
[0025] The material distributing device in the connecting frame 1 includes a baffle 2 and a double-headed screw 3. Bearings are penetrated and connected to both parts of the double-headed screw 3 near its two ends, that is, fixedly connected to the inner rings of the bearings. The outer rings of the bearings at both ends of the double-headed screw 3 are fixedly connected to both sides of the upper end of the baffle 2 by welding or other means, that is, the baffle 2 can rotate around its upper end as the axis. The double-headed screw 3 is fixed inside the connecting frame 1 through the threaded holes on the side wall of the connecting frame 1 and the cooperation of nuts 6, and the distribution of materials is readjusted by the rotation of the baffle 2. Threaded holes are also provided on the other two side walls inside the connecting frame 1. The adjusting screw 4 passes through the threaded hole from outside the connecting frame 1 and rotates until it abuts against one side of the baffle 2, and is also fixed in cooperation with the nut 6. By adjusting the adjusting screws 4 on both sides, the deflection direction and angle of the baffle 2 can be adjusted. An adjusting handle 7 is provided at one end of the adjusting screw 4 located outside the connecting frame 1, which is convenient for the operator to apply force for adjustment. A limiting block can be cooperatively connected to the end of the adjusting screw 4 located inside the connecting frame 1, preferably in the structure of a nut 6, which is convenient for disassembly and can prevent the adjusting screw 4 from disengaging from the connecting frame 1 due to operation errors.
[0026] In one embodiment, preferably, the area of the baffle 2 can basically cover half of the area of the connecting frame 1. In special cases, such as when the press brake can only complete the bending work on one side temporarily due to a failure, the baffle 2 can be adjusted to be horizontal by adjusting the screw 4. In this embodiment, the position of the adjusting screw 4 is basically the same as the upper end of the baffle 2, slightly lower than the upper end of the baffle 2. Preferably, the end of the adjusting screw 4 is provided with a structure with a certain toughness such as rubber, and needs to be lubricated to ensure that when the adjusting screw 4 abuts against the baffle 2 for adjustment, the resistance can be reduced.
[0027] The above are only the preferred embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present invention, or directly or indirectly applied to other related technical fields, shall be equally included in the patent protection scope of the present invention.
Claims
1. A quick-release material distribution device applicable between a screw conveyor and a delay conveyor, which is used to adjust the distribution of materials from the screw conveyor into the delay conveyor, and is characterized in that: It includes a connecting frame (1); both the upper and lower parts of the connecting frame (1) are open; the upper end of the connecting frame (1) is slidably connected to the output end of the auger, and the lower end is slidably connected to the inlet end of the delay conveyor; a material distribution device is provided in the connecting frame (1) for distributing the materials output by the auger to the delay conveyor.
2. The quick-release material distribution device applicable between a screw conveyor and a delay conveyor according to claim 1, characterized in that: The material distribution device includes a baffle (2); both ends of the baffle (2) are respectively connected to two opposite side walls of the connecting frame (1), and the baffle (2) is rotatable.
3. The quick-release material distribution device applicable between the auger and the delay conveyor according to claim 2, characterized in that: The material distribution device further includes a double-headed screw (3); threaded holes are provided on both sides of the inner wall of the connecting frame (1) opposite to each other, and the double-headed screw (3) is respectively fixedly connected in cooperation with the threaded holes on both sides; the baffle (2) is rotatably connected to the double-headed screw (3).
4. A quick-release material distribution device applicable between a spiral conveyor and a time-delay conveyor according to claim 3, characterized in that: Both ends of the double-headed screw (3) are penetrated and connected with bearings and fixedly connected to the inner rings of the bearings; the outer rings of the bearings are fixedly connected to the baffle (2), and the baffle (2) is rotatably connected in the connecting frame (1) by the rotation of the outer ring of the bearing relative to the inner ring of the bearing.
5. The quick-release material distribution device applicable between the auger and the delay conveyor according to claim 3, characterized in that: Adjusting devices are provided on two side walls of the connecting frame (1) adjacent to the baffle (2) for adjusting the angle of the baffle (2) relative to the double-headed screw (3).
6. The quick-release material distribution device applicable between a screw conveyor and a delay conveyor according to claim 5, characterized in that: The adjusting device includes two adjusting screws (4); threaded holes are also provided on two side walls of the connecting frame (1) adjacent to the baffle (2), and the two adjusting screws (4) respectively pass through the connecting frame (1) from the two outer walls of the connecting frame (1) in cooperation with the threaded holes and abut against both sides of the baffle (2).
7. The quick-release material distribution device applicable between a screw conveyor and a time-delay conveyor according to claim 6, characterized in that: A limiting protrusion is provided at the end of the adjusting screw (4) to prevent the adjusting screw (4) from falling off the connecting frame (1).
8. The quick-release material distribution device applicable between a screw conveyor and a time-delay conveyor according to claim 1, wherein: A slide rail is provided at the top end of the connecting frame (1), and a chute is provided at the output end of the auger. The slide rail at the top end of the connecting frame (1) is connected in cooperation with the chute on the output end of the auger.
9. The quick-release material distribution device applicable between a screw conveyor and a delay conveyor according to claim 1, characterized in that: A slide rail is provided at the bottom end of the connecting frame (1), and a chute is provided at the inlet end of the delay conveyor. The slide rail at the bottom end of the connecting frame (1) is connected in cooperation with the chute on the delay conveyor.
10. A quick-release material distribution device applicable between a screw conveyor and a time-delay conveyor, characterized in that: A pulling handle (5) is provided on the outer wall of the connecting frame (1).