Automatic cored wire production equipment
By designing the reel box and feed pipe in the automated core-encapsulated wire production equipment, and using structures such as spirals and diameter-displacing wheel sets, the problem of insufficient feeding caused by core powder leakage is solved, the compact filling of core powder is achieved, and the quality and production efficiency of the core-encapsulated wire are improved.
Patent Information
- Application Number
- CN202422276226.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-18
AI Technical Summary
The existing automated core-encapsulated wire production equipment is prone to leakage of core powder when steel strip rolls, resulting in insufficient material injection and affecting the quality of core-encapsulated wire.
An automated core-packing line production equipment is designed, including a reel box and a feed pipe. One end of the reel box is equipped with a conical steel belt inlet and a coil outlet at the other end. The feed pipe penetrates the steel belt inlet and outlet, and a rotating shaft and a spiral device are installed inside. The core powder is squeezed inwardly to avoid leakage of the core powder, and the core powder is ensured to be densely filled through the diameter adjustment wheel set and the edge sealing outer die.
It effectively avoids the problem of insufficient filling of core powder, ensures the quality of core wrapping wire, realizes dense filling of core powder, and improves production efficiency and product quality.
Smart Images

Figure CN223134482U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a cored wire production device, in particular to an automatic cored wire production device. Background Art
[0002] Cored wire is an additive used in the steelmaking process. It is beneficial to adjust and control the content of easily oxidized elements and trace elements, can greatly improve the alloy recovery rate, reduce the smelting cost, shorten the smelting time, and accurately control the composition; it can purify the molten steel and partially change the nature and form of inclusions, improve the quality of molten steel and the casting state. The cored wire includes an outer wire body and a core powder layer. In the specific production process, the core powder needs to be filled inside the outer wire body, and the powder packing rate is a key index determining the quality of the cored wire.
[0003] The existing automatic cored wire production device injects materials when winding the steel strip into a tube. To avoid powder leakage during tube winding, it often causes insufficient material injection, affecting the quality of the cored wire. Content of the Utility Model
[0004] The purpose of the utility model is to provide an automatic cored wire production device, which is used to solve the problem that the existing automatic cored wire production device injects materials when winding the steel strip into a tube. To avoid powder leakage during tube winding, it often causes insufficient material injection, affecting the quality of the cored wire.
[0005] To solve the above problems, the utility model provides an automatic cored wire production device, which includes a tube winding box and a feeding pipe. One end of the tube winding box is provided with a conical steel strip inlet, and the other end of the tube winding box is provided with a tube winding outlet. The feeding pipe penetrates through the steel strip inlet and the tube winding outlet. A tube winding assembly is arranged inside the tube winding box. The feeding pipe is provided with a plurality of feeding ports at one end of the steel strip inlet. A rotating shaft is arranged inside the feeding pipe, and a screw is fixedly connected to the rotating shaft.
[0006] The automatic cored wire production device provided by the utility model also has the following technical features:
[0007] Further, the tube winding assembly includes a plurality of diameter adjusting wheel groups. The diameter adjusting wheel groups are rotatably arranged on both sides of the feeding pipe, and the groove diameters of the plurality of diameter adjusting wheel groups gradually decrease towards the tube winding outlet.
[0008] Further, the tube winding assembly includes an inner tube winding mold. The inner tube winding mold is sleeved on the feeding pipe and fixedly connected to the feeding pipe. One end of the inner tube winding mold extends out from the steel strip inlet.
[0009] Further, the tube winding assembly further includes an outer edge sealing mold. A reduced diameter section is arranged at the other end of the inner tube winding mold. The outer edge sealing mold is sleeved on the reduced diameter section, and the taper of the outer edge sealing mold is the same as that of the reduced diameter section.
[0010] Further, a wheel opening is provided at the front end of the edge-sealing outer mold, a grooving wheel is rotatably connected to the wheel opening, and a groove adapted to the grooving wheel is provided on the inner mold of the coiling tube.
[0011] Further, a pressure-bearing ring is fixedly connected to the edge-sealing outer mold, a spring is sleeved on the edge-sealing outer mold, one end of the spring abuts against the pressure-bearing ring, and the other end abuts against the coiling tube box around the outlet of the coiling tube.
[0012] Further, a motor is fixedly connected to one end of the injection pipe at the feed inlet, and the driving shaft of the motor is fixedly connected to the rotating shaft.
[0013] The utility model has the following beneficial effects: The automatic cored wire production equipment described in this application utilizes the extended injection pipe to extend into the coiling tube box and inject core powder into the completed pipeline of the coiling tube. Using the screw conveyor to squeeze and convey the core powder inward can avoid the insufficient injection of core powder affecting the quality of the cored wire. Description of the Drawings
[0014] Figure 1 It is a front view sectional axonometric schematic diagram of the automatic cored wire production equipment according to the embodiment of the utility model;
[0015] Figure 2 It is the automatic cored wire production equipment according to the embodiment of the utility model Figure 1 Enlarged view of node A;
[0016] Figure 3 It is an axonometric schematic diagram of the automatic cored wire production equipment according to the embodiment of the utility model;
[0017] Figure 4 It is an upper view sectional schematic diagram of the automatic cored wire production equipment according to the embodiment of the utility model.
[0018] (1 - Coiling tube box, 2 - Injection pipe, 3 - Steel strip inlet, 4 - Coiling tube outlet, 5 - Feed inlet, 6 - Rotating shaft, 7 - Screw conveyor, 8 - Diameter-adjusting wheel set, 9 - Inner mold of coiling tube, 10 - Edge-sealing outer mold, 11 - Reducing section, 12 - Wheel opening, 13 - Grooving wheel, 14 - Groove, 15 - Pressure-bearing ring, 16 - Spring, 17 - Motor) Detailed Embodiment
[0019] In the following, the utility model will be described in detail with reference to the drawings and in combination with the embodiments. It should be noted that, without conflict, the embodiments in the utility model and the features in the embodiments can be combined with each other.
[0020] As Figures 1 to 4In the embodiment of the automatic cored wire production equipment of the present utility model shown, the automatic cored wire production equipment includes a pipe coiling box 1 and a feeding pipe 2. One end of the pipe coiling box 1 is provided with a conical steel strip inlet 3, and the other end of the pipe coiling box 1 is provided with a pipe coiling outlet 4. The feeding pipe 2 penetrates through the steel strip inlet 3 and the pipe coiling outlet 4. A pipe coiling assembly is arranged in the pipe coiling box 1. The feeding pipe 2 is provided with a plurality of feeding ports 5 at one end of the steel strip inlet 3. A rotating shaft 6 is arranged in the feeding pipe 2, and a screw 7 is fixedly connected to the rotating shaft 6.
[0021] Specifically, the steel strip enters the pipe coiling box 1 from the steel strip inlet 3. Affected by the conical shape of the steel strip inlet 3, the steel strip curls to form a semi-tubular shape. After the pipe coiling box 1 processes the steel strip, a closed pipeline comes out from the pipe coiling outlet 4. The discharge port of the feeding pipe 2 extends into the pipe coiling box 1 and is rolled into the pipe. The rotating shaft 6 is started to rotate and drives the screw 7 to inject powder into the pipeline. The core powder will not leak, and the core powder is filled densely under the extrusion of the screw 7. The plurality of feeding ports 5 can be suitable for different core powder materials.
[0022] In an embodiment of the present application, preferably, the pipe coiling assembly includes a plurality of diameter adjusting wheel groups 8. The diameter adjusting wheel groups 8 are rotatably arranged on both sides of the feeding pipe 2. The groove diameters of the plurality of diameter adjusting wheel groups 8 gradually decrease in the direction of the pipe coiling outlet 4, so as to gradually roll the steel strip into a tubular shape and gradually overlap the two edges of the steel strip.
[0023] In an embodiment of the present application, preferably, the pipe coiling assembly includes an inner pipe coiling mold 9. The inner pipe coiling mold 9 is sleeved on the feeding pipe 2 and fixedly connected to the feeding pipe 2. One end of the inner pipe coiling mold 9 extends out of the steel strip inlet 3, so as to prevent the steel strip from deforming during pipe coiling.
[0024] In an embodiment of the present application, preferably, the pipe coiling assembly further includes an outer edge sealing mold 10. A reduced diameter section 11 is provided at the other end of the inner pipe coiling mold 9. The outer edge sealing mold 10 is sleeved on the reduced diameter section 11. The taper of the outer edge sealing mold 10 is the same as that of the reduced diameter section 11, so as to further reduce the diameter of the pipeline during edge sealing.
[0025] In an embodiment of the present application, preferably, a wheel opening 12 is provided at the front end of the outer edge sealing mold 10. A grooving wheel 13 is rotatably connected to the wheel opening 12. A groove 14 adapted to the grooving wheel 13 is provided on the inner pipe coiling mold 9, so as to press out indentations on the overlapping edges of the steel strip. When the outer edge sealing mold 10 further reduces the diameter of the pipeline, a snap edge is formed by extrusion at the indentation part, so as to avoid cracking during reel packaging.
[0026] In an embodiment of the present application, preferably, a bearing ring 15 is fixedly connected to the outer edge sealing mold 10. A spring 16 is sleeved on the outer edge sealing mold 10. One end of the spring 16 abuts against the bearing ring 15, and the other end abuts against the pipe coiling box 1 around the pipe coiling outlet 4. When threading for the first time, the outer edge sealing mold 10 is pushed towards the pipe coiling box 1 so that the pipeline passes under the grooving wheel 13.
[0027] In one embodiment of the present application, preferably, a motor 17 is fixedly connected to one end of the feeding pipe 2 at the feeding port 5, and the driving shaft of the motor 17 is fixedly connected to the rotating shaft 6 for driving the rotating shaft 6 to rotate and inject materials into the pipeline.
[0028] In summary, for the automatic cored wire production equipment in the above embodiments of the present utility model, specifically, the steel strip enters the pipe coiling box 1 from the steel strip inlet 3. Affected by the taper of the steel strip inlet 3, the steel strip curls to form a semi-tubular shape. The diameter of the pipeline is adjusted by the diameter adjusting wheel set 8 in the pipe coiling box 1. Through the action of the grooved wheel 13 on the edge sealing outer die 10 and the groove 14 on the inner pipe coiling die 9, the pipeline is sealed. The discharge port of the feeding pipe 2 extends into the pipe coiling box 1 and is wound into the pipe. The motor 17 is started to drive the rotating shaft 6 to rotate and drive the screw 7 to inject core powder into the pipeline. The core powder will not leak. The core powder is filled densely under the extrusion of the screw 7. Multiple feeding ports 5 can be applicable to different core powder materials. The device extends the feeding pipe 2 into the pipe coiling box 1 and injects core powder into the completed coiled pipeline. Using the screw 7 to extrude and convey the core powder inward can avoid the insufficient core powder injection affecting the quality of the cored wire.
[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than to limit them; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present utility model.
Claims
1. An automated cored wire production device, characterized in that, It includes a coiling pipe box and a feeding pipe. One end of the coiling pipe box is provided with a conical steel belt inlet, and the other end of the coiling pipe box is provided with a coiling pipe outlet. The feeding pipe penetrates through the steel belt inlet and the coiling pipe outlet. A coiling pipe assembly is arranged in the coiling pipe box. The feeding pipe is provided with a plurality of feeding ports at one end of the steel belt inlet. A rotating shaft is arranged in the feeding pipe, and a screw is fixedly connected to the rotating shaft.
2. The automated cored wire production equipment according to claim 1, characterized in that: The coiling pipe assembly includes a plurality of diameter-adjusting wheel groups. The diameter-adjusting wheel groups are rotatably arranged on both sides of the feeding pipe, and the groove diameters of the plurality of diameter-adjusting wheel groups gradually decrease towards the coiling pipe outlet.
3. The automatic cored wire production equipment according to claim 1, characterized in that: The coiling pipe assembly includes an inner coiling pipe mold. The inner coiling pipe mold is sleeved on the feeding pipe and fixedly connected to the feeding pipe. One end of the inner coiling pipe mold extends out from the steel belt inlet.
4. The automated cored wire production equipment according to claim 3, characterized in that: The coiling pipe assembly further includes an outer edge-sealing mold. The other end of the inner coiling pipe mold is provided with a reduced-diameter section. The outer edge-sealing mold is sleeved on the reduced-diameter section, and the taper of the outer edge-sealing mold is the same as that of the reduced-diameter section.
5. The automatic cored wire production equipment according to claim 4, characterized in that: A wheel opening is provided at the front end of the outer edge-sealing mold, and a grooving wheel is rotatably connected to the wheel opening. A groove adapted to the grooving wheel is provided on the inner coiling pipe mold.
6. The automatic cored wire production equipment according to claim 5, characterized in that: A pressure-bearing ring is fixedly connected to the outer edge-sealing mold. A spring is sleeved on the outer edge-sealing mold. One end of the spring abuts against the pressure-bearing ring, and the other end abuts against the coiling pipe box around the coiling pipe outlet.
7. The automatic cored wire production equipment according to claim 1, characterized in that: A motor is fixedly connected to the feeding pipe at one end of the feeding port. The driving shaft of the motor is fixedly connected to the rotating shaft.