32 cylindrical battery nickel sheet structure

By setting welding plate grooves, positioning holes and heat dissipation holes in the nickel battery cell structure, the problems of assembly errors and position adjustments of positive and negative electrodes in the nickel battery cell structure are solved, and the safety and heat dissipation performance of the battery are improved.

CN223140993UActive Publication Date: 2025-07-22NANJING DAXIN NEW ENERGY AUTOMOBILE IND CO LTD
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Patent Information

Application Number
CN202422132051.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-07-22
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

The existing nickel battery chip structure design is not convenient to prevent the assembly of the positive and negative electrodes of the cylindrical cell, and is not convenient to freely adjust the positive and negative electrode positions of the busbar.

Method used

A 32 cylindrical battery nickel sheet structure is designed. By setting grooves of welding plates at the positive electrode of the battery cell to ensure the correct assembly of the positive electrode nickel sheet, and positioning holes and welding holes are set in the busbar for easy position adjustment. In combination with the use of plastic brackets, the assembly error of the positive and negative electrodes is prevented, and the heat dissipation holes are added to dissipate heat.

Benefits of technology

It prevents assembly errors of positive and negative electrodes, facilitates position adjustment, and improves the heat dissipation efficiency of the battery through the heat dissipation holes, protecting the battery cell from being affected by the external environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of PACK, and discloses a 32 cylindrical battery nickel sheet structure which comprises a 32 cylindrical battery cell, a first plastic support and a second plastic support, a battery cell shell is arranged on the surface of the 32 cylindrical battery cell, a welding disc is arranged on the surface of the battery cell shell, and the first plastic support and the second plastic support are arranged on the welding disc. The two ends of the 32 cylindrical battery cell are fixedly connected with a first plastic bracket and a second plastic bracket, a first busbar is sleeved in the first plastic bracket, a positive electrode nickel sheet is welded in the first busbar, a second busbar is sleeved in the second plastic bracket, and a negative electrode nickel sheet is welded in the second busbar. According to the utility model, the convex part of the mounting plate just corresponds to the groove of the positive electrode welding plate when the positive electrode nickel plate is assembled through the groove punched on the welding plate at the positive electrode of the 32 cylindrical battery cell, if the negative electrode nickel plate is assembled, the mounting plate is convex, and pseudo soldering is caused even if the negative electrode nickel plate is not found, so that the condition of wrong assembly of the positive electrode and the negative electrode is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of PACK, in particular to a nickel sheet structure for 32 cylindrical batteries. Background Art

[0002] With the increasing shortage of energy and the continuous progress of technology, electric vehicles have developed rapidly. One of the key technologies for the development of electric vehicles is the power battery. The power battery used in electric vehicles mainly appears in the form of battery modules. The battery module is assembled by connecting multiple single cells in series and parallel and equipping corresponding control and protection components, which is convenient for installation and maintenance and can meet the usage requirements of the battery pack. The series and parallel combination of multiple single cells is realized through series-parallel busbars. The series-parallel busbars are generally made of metal materials such as copper, aluminum, and nickel.

[0003] In actual use, there are still many defects in the design of the battery nickel sheet structure. For example, the existing battery nickel sheet structure design is not convenient for preventing the incorrect assembly of the positive and negative poles of the cylindrical battery cells. At the same time, the existing battery nickel sheet structure design is not convenient for freely adjusting the positions of the positive and negative poles of the busbar. Therefore, a nickel sheet structure for 32 cylindrical batteries needs to be designed. Summary of the Utility Model

[0004] To solve the above technical problems, the utility model provides a nickel sheet structure for 32 cylindrical batteries.

[0005] The utility model is realized by the following technical solutions: A nickel sheet structure for 32 cylindrical batteries includes 32 cylindrical battery cells, a first plastic bracket, and a second plastic bracket. A battery cell shell is arranged on the surface of the 32 cylindrical battery cells, and a welding pad is arranged on the surface of the battery cell shell. The two ends of the 32 cylindrical battery cells are fixedly connected with the first plastic bracket and the second plastic bracket. A first busbar is sleeved inside the first plastic bracket, and a positive nickel sheet is welded inside the first busbar. A second busbar is sleeved inside the second plastic bracket, and a negative nickel sheet is welded inside the second busbar.

[0006] Through the above technical solutions, by means of the groove punched out from the welding pad at the positive pole of the 32 cylindrical battery cells, when assembling the positive nickel sheet, the protruding part of the installation piece exactly corresponds to the groove of the positive welding pad. If the negative nickel sheet is assembled, it will protrude, and even if not discovered, it will cause poor soldering, and abnormal capacity will be found during testing, thus preventing the occurrence of incorrect positive and negative pole assembly.

[0007] By sleeving the first busbar and the second positioning hole inside the first plastic bracket and the second plastic bracket, the positions of the first busbar and the second busbar can be finely adjusted during the assembly process, which can facilitate the user to freely adjust the positions of the positive and negative poles of the first busbar and the second busbar.

[0008] As a further improvement of the above solution, a first positioning hole is formed inside the first bus bar, and a positive nickel sheet is welded to the inner wall of the first positioning hole.

[0009] Through the above technical solution, the positive nickel sheet can be conveniently welded inside the first bus bar through the first positioning hole.

[0010] As a further improvement of the above solution, a first welding hole is formed inside the positive nickel sheet, and the first welding hole is matched with the welding pad.

[0011] Through the above technical solution, the user can conveniently weld the positive nickel sheet on the surface of the welding pad through the first welding hole.

[0012] As a further improvement of the above solution, a second positioning hole is formed inside the second bus bar, and a negative nickel sheet is welded inside the second positioning hole.

[0013] Through the above technical solution, the negative nickel sheet can be conveniently welded inside the second bus bar through the second positioning hole.

[0014] As a further improvement of the above solution, a second welding hole is formed inside the negative nickel sheet, and the second welding hole is matched with the welding pad.

[0015] Through the above technical solution, the user can conveniently weld the negative nickel sheet on the surface of the welding pad through the second welding hole.

[0016] As a further improvement of the above solution, multiple groups of mounting pieces are formed inside the positive nickel sheet, and the mounting pieces correspond to the welding pads.

[0017] Through the above technical solution, by using the groove punched out from the welding pad at the positive pole of the 32 cylindrical battery cells, when assembling the positive nickel sheet, the protruding part of the mounting piece exactly corresponds to the groove of the positive welding pad. If the negative nickel sheet is assembled, it will protrude, which will cause false soldering even if not noticed, and abnormal capacity will be found during testing, thus preventing the occurrence of incorrect positive and negative assembly.

[0018] As a further improvement of the above solution, multiple groups of heat dissipation holes are formed inside the negative nickel sheet.

[0019] Through the above technical solution, the air circulation can be effectively increased through the heat dissipation holes, which helps to dissipate the heat generated during the operation of the battery.

[0020] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0021] The utility model realizes the prevention of incorrect assembly of the positive and negative electrodes by the mutual cooperation among a battery cell housing, a welding pad, a first positioning hole, a positive nickel sheet, a first welding hole, a second positioning hole, a negative nickel sheet and a second welding hole. Through the groove punched out from the welding pad at the positive electrode of the 32-cylindrical battery cell, when assembling the positive nickel sheet, the protruding part of the mounting sheet exactly corresponds to the groove of the positive welding pad. If the negative nickel sheet is assembled, it will protrude, which will cause false soldering even if not detected, and abnormal capacity will be found in the test.

[0022] The utility model realizes the mutual cooperation among a first plastic bracket, a first bus bar, a positive nickel sheet, a second plastic bracket, a second bus bar and a negative nickel sheet. By sleeving the first bus bar and the second positioning hole inside the first plastic bracket and the second plastic bracket, the positions of the first bus bar and the second bus bar can be finely adjusted during the assembly process, which can facilitate the user to freely adjust the positions of the positive and negative electrodes of the first bus bar and the second bus bar. Description of the Drawings

[0023] Figure 1 is a schematic diagram of the overall structure of the utility model;

[0024] Figure 2 is a schematic diagram of the structure of the first bus bar of the utility model;

[0025] Figure 3 is a schematic diagram of the structure of the second bus bar of the utility model;

[0026] Figure 4 is a schematic diagram of the back structure of the positive nickel sheet of the utility model;

[0027] Figure 5 is a schematic diagram of the structure of the negative nickel sheet of the utility model.

[0028] Main Symbol Description:

[0029] 1. 32-cylindrical battery cell; 101. Battery cell housing; 102. Welding pad; 2. First plastic bracket; 201. First bus bar; 202. First positioning hole; 203. Positive nickel sheet; 204. First welding hole; 205. Mounting sheet; 3. Second plastic bracket; 301. Second bus bar; 302. Second positioning hole; 303. Negative nickel sheet; 304. Second welding hole; 305. Heat dissipation hole. Detailed Embodiment

[0030] Next, in combination with the drawings and the specific embodiments, the utility model will be further described. It should be noted that on the premise of no conflict, the following-described embodiments or technical features can be arbitrarily combined with each other to form new embodiments. Embodiment

[0031] Please combineFigures 1-5 , a nickel sheet structure of a 32-cylindrical battery in this embodiment, includes a 32-cylindrical battery cell 1, a first plastic bracket 2 and a second plastic bracket 3. A battery cell housing 101 is provided on the surface of the 32-cylindrical battery cell 1, and a welding pad 102 is provided on the surface of the battery cell housing 101. The two ends of the 32-cylindrical battery cell 1 are fixedly connected to the first plastic bracket 2 and the second plastic bracket 3. A first bus bar 201 is sleeved inside the first plastic bracket 2, and a positive nickel sheet 203 is welded inside the first bus bar 201. A second bus bar 301 is sleeved inside the second plastic bracket 3, and a negative nickel sheet 303 is welded inside the second bus bar 301.

[0032] Through the groove punched out from the welding pad 102 at the positive pole of the 32-cylindrical battery cell 1, when assembling the positive nickel sheet 203, the protruding part of the mounting piece 205 exactly corresponds to the groove of the positive welding pad 102. If the negative nickel sheet 303 is assembled, it will protrude, which will cause a false soldering even if not discovered, and abnormal capacity will be found during testing, thus preventing the occurrence of wrong assembly of the positive and negative poles.

[0033] By sleeving the first bus bar 201 and the second positioning hole 302 inside the first plastic bracket 2 and the second plastic bracket 3, the positions of the first bus bar 201 and the second bus bar 301 can be finely adjusted during the assembly process, which can facilitate the user to freely adjust the positions of the positive and negative poles of the first bus bar 201 and the second bus bar 301.

[0034] A first positioning hole 202 is opened inside the first bus bar 201, and a positive nickel sheet 203 is welded to the inner wall of the first positioning hole 202.

[0035] Through the first positioning hole 202, it is convenient to weld the positive nickel sheet 203 inside the first bus bar 201.

[0036] A first welding hole 204 is opened inside the positive nickel sheet 203, and the first welding hole 204 matches the welding pad 102.

[0037] Through the first welding hole 204, it is convenient for the user to weld the positive nickel sheet 203 on the surface of the welding pad 102.

[0038] A second positioning hole 302 is opened inside the second bus bar 301, and a negative nickel sheet 303 is welded inside the second positioning hole 302.

[0039] Through the second positioning hole 302, it is convenient to weld the negative nickel sheet 303 inside the second bus bar 301.

[0040] A second welding hole 304 is opened inside the negative nickel sheet 303, and the second welding hole 304 matches the welding pad 102.

[0041] Through the second welding hole 304, it is convenient for users to weld the negative nickel sheet 303 on the surface of the welding pad 102.

[0042] Multiple groups of mounting pieces 205 are provided inside the positive nickel sheet 203, and the mounting pieces 205 correspond to the welding pads 102.

[0043] By using the groove punched out from the welding pad 102 at the positive electrode of the 32-cylindrical battery cell 1, when assembling the positive nickel sheet 203, the protruding part of the mounting piece 205 exactly corresponds to the groove of the positive electrode welding pad 102. If the negative nickel sheet 303 is assembled, it will protrude, which will cause a virtual weld even if not detected, and abnormal capacity will be found during testing, thus preventing the occurrence of incorrect positive and negative electrode assembly.

[0044] Multiple groups of heat dissipation holes 305 are provided inside the negative nickel sheet 303.

[0045] Through the heat dissipation holes 305, the air circulation can be effectively increased, which helps to dissipate the heat generated during the operation of the battery.

[0046] The implementation principle of a nickel sheet structure of a 32-cylindrical battery in the embodiment of the present application is as follows: by installing the first plastic bracket 2 and the second plastic bracket 3 on the surface of the 32-cylindrical battery cell 1, sleeving the first bus bar 201 and the second bus bar 301 inside it, using the first positioning hole 202 and the second positioning hole 302, welding the positive nickel sheet 203 and the negative nickel sheet 303 on the surfaces of the first bus bar 201 and the second bus bar 301, and then welding the first bus bar 201 and the second bus bar 301 on the surface of the welding pad 102 through the first welding hole 204 and the second welding hole 304 to achieve the series and parallel connection of the positive and negative electrodes. By using the groove punched out from the welding pad 102 at the positive electrode of the 32-cylindrical battery cell 1, when assembling the positive nickel sheet 203, the protruding part of the mounting piece 205 exactly corresponds to the groove of the positive electrode welding pad 102. If the negative nickel sheet 303 is assembled, it will protrude, which will cause a virtual weld even if not detected, and abnormal capacity will be found during testing, thus preventing the occurrence of incorrect positive and negative electrode assembly.

[0047] By sleeving the first bus bar 201 and the second positioning hole 302 inside the first plastic bracket 2 and the second plastic bracket 3, the positions of the first bus bar 201 and the second bus bar 301 can be finely adjusted during the assembly process, which can facilitate users to freely adjust the positions of the positive and negative electrodes of the first bus bar 201 and the second bus bar 301. Through the heat dissipation holes 305, the air circulation can be effectively increased, which helps to dissipate the heat generated during the operation of the battery. By using the battery cell housing 101, the internal battery cell can be protected from the external environment, such as waterproof, dustproof, and anti-chemical substance erosion.

[0048] The above embodiments are only the preferred embodiments of the present utility model, and the scope of protection of the present utility model cannot be limited thereby. Any non-substantive changes and substitutions made by those skilled in the art based on the present utility model fall within the scope of protection required by the present utility model.

Claims

1. A nickel sheet structure for a 32-cylindrical battery, characterized in that, It includes 32 cylindrical battery cells (1), a first plastic bracket (2) and a second plastic bracket (3). The surface of the 32 cylindrical battery cells (1) is provided with a battery cell outer shell (101), and the surface of the battery cell outer shell (101) is provided with a welding pad (102). The two ends of the 32 cylindrical battery cells (1) are fixedly connected to the first plastic bracket (2) and the second plastic bracket (3). The first plastic bracket (2) internally sleeves a first bus bar (201), and a positive nickel sheet (203) is welded inside the first bus bar (201). The second plastic bracket (3) internally sleeves a second bus bar (301), and a negative nickel sheet (303) is welded inside the second bus bar (301).

2. The nickel sheet structure of a 32-cylindrical battery according to claim 1, characterized in that: A first positioning hole (202) is opened inside the first bus bar (201), and the positive nickel sheet (203) is welded to the inner wall of the first positioning hole (202).

3. The nickel sheet structure of a 32-cylindrical battery according to claim 2, characterized in that: A first welding hole (204) is opened inside the positive nickel sheet (203), and the positive nickel sheet (203) is matched with the welding pad (102).

4. A nickel sheet structure for a 32-cylindrical battery as described in claim 1, characterized in that: A second positioning hole (302) is opened inside the second bus bar (301), and the negative nickel sheet (303) is welded inside the second positioning hole (302).

5. A nickel sheet structure for a 32-cylindrical battery as described in claim 4, characterized in that: A second welding hole (304) is opened inside the negative nickel sheet (303), and the second welding hole (304) is matched with the welding pad (102).

6. The nickel sheet structure of a 32-cylindrical battery according to claim 2, characterized in that: Multiple groups of mounting pieces (205) are opened inside the positive nickel sheet (203), and the mounting pieces (205) correspond to the welding pad (102).

7. A nickel sheet structure for a 32-cylindrical battery as described in claim 4, characterized in that: Multiple groups of heat dissipation holes (305) are opened inside the negative nickel sheet (303).