Plate leveling device for battery production
By designing the linkage relationship between the transmission assembly and the leveling assembly of the plate leveling device for battery production, the uniform stress distribution of the partition is achieved, the uneven stress problem caused by single-direction pressing is solved, and the flatness of the partition and product stability are improved.
Patent Information
- Application Number
- CN202421706190.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-07-18
AI Technical Summary
When the existing partition leveling device is pressed in a single direction, the substrate has poor leveling effect in the non-forced direction or edge area, resulting in uneven stress distribution, which may cause deformation or cracks, affecting product quality and stability.
A plate leveling device for battery production is designed. Through the linkage between the transmission assembly and the leveling assembly, the leveling rollers can realize reciprocating movement and plane rotation, ensuring that the partition plates are subjected to uniform stress during the leveling process and reducing stress concentration.
It improves the flatness of the partition, reduces the risk of deformation and cracks, improves the overall quality and stability of the product, and reduces the performance impact of unevenness.
Smart Images

Figure CN223145627U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plate manufacturing for battery production, and specifically relates to a plate flattening device for battery production. Background Art
[0002] During the battery production process, the separator that needs to be flattened is an important part of the battery structure. The separator, also known as a diaphragm or separator, is one of the key components inside the battery. It is located between the positive and negative electrodes of the battery. Its main function is to prevent short circuits caused by direct contact between the positive and negative electrodes, and at the same time allow the ions required for the battery reaction to pass through, so as to ensure that the battery can be charged and discharged normally. The separator isolates the positive and negative plates of the battery and is usually made of porous materials such as microporous plastics or glass fibers. During the assembly process, it is necessary to ensure the flatness and dimensional accuracy of the separator so that it can be correctly placed inside the battery.
[0003] However, in the existing separator flattening devices, the flattening components of the separator are mostly single-direction mechanical pressing devices in order to pursue simple and light structures. When the flattening device presses from only one direction, the substrate may have a good flattening effect in the force direction, but in the non-force direction or the edge area, the flattening effect may be poor, resulting in unevenness on the surface of the substrate. Single-direction pressing may cause uneven stress distribution inside the substrate, and these internal stresses may gradually release during subsequent use, causing the substrate to deform or crack, affecting the overall quality and stability of the product. Summary of the Invention
[0004] The purpose of the utility model is to provide a plate flattening device for battery production to solve the problems raised in the above background art.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A plate flattening device for battery production includes a connecting frame. One side surface of the connecting frame is fixedly connected with a transmission component. One side surface of the transmission component is provided with a flattening component. The lower end of the flattening component is provided with a placement rack, and the placement rack is fixedly connected to one side surface of the connecting frame;
[0007] The flattening component includes a housing. Openings are provided at the side ends of the housing. There are two openings and they are symmetrically distributed. One side surface inside the housing is fixedly connected with a positioning bracket, and one side surface of the positioning bracket is movably connected with a limiting lifting rod.
[0008] Further, a limiting groove is formed on one side surface of the limiting lifting rod. One side surface of the limiting lifting rod is movably connected with a lifting plate. A clamping block is fixedly connected to one side surface of the lifting plate. The clamping block is adapted to the limiting groove, and the clamping block is movably clamped inside the limiting groove.
[0009] Further, a bottom plate is fixedly connected to one side surface inside the housing. One end of the limiting lifting rod is movably connected to one side surface of the bottom plate. A connecting rod is movably connected to one side surface of the lifting plate. There are four connecting rods and they are symmetrically and evenly distributed. One side surface of the connecting rod is movably connected with a reciprocating movable frame. There are two reciprocating movable frames and they are symmetrically distributed. One side surface of the reciprocating movable frame is movably connected with a leveling roller.
[0010] Further, the transmission assembly includes a motor. The motor is fixedly connected to one side surface of the connecting frame. A rotating bevel gear is fixedly connected to the output end of the motor. A fixed bracket is fixedly connected to one side surface of the motor. There are two fixed brackets and they are symmetrically distributed. A linkage bevel gear is movably connected to one side surface of the fixed bracket. There are two linkage bevel gears and they are symmetrically distributed. The two linkage bevel gears are meshed with the rotating bevel gear.
[0011] Further, a first rotating rod is fixedly connected to one side surface of one of the linkage bevel gears. A second rotating rod is fixedly connected to one side surface of the other linkage bevel gear. The first rotating rod is sleeved inside the second rotating rod. One end of the second rotating rod is fixedly connected to one side surface of the housing.
[0012] Further, a linkage gear is fixedly connected to one end of the first rotating rod. A meshing gear is arranged on one side of the linkage gear. The linkage gear is meshed with the meshing gear. A reciprocating half gear is fixedly connected to the lower ends of both the linkage gear and the meshing gear. A reciprocating movable block is arranged on one side of the two reciprocating half gears. One side of the reciprocating movable block is adapted to the two reciprocating half gears. One side surface of the two reciprocating half gears is fixedly connected to one side surface of the positioning bracket. A reciprocating small gear is arranged on one side of the reciprocating movable block. The reciprocating small gear is meshed with one side surface of the reciprocating movable block. One side surface of the reciprocating small gear is fixedly connected to one end of the limiting lifting rod.
[0013] Further, a limiting frame is arranged at one end of the reciprocating movable block. The limiting frame is fixedly connected to one side surface inside the connecting frame.
[0014] Compared with the prior art, the present utility model provides a plate leveling device for battery production, which has the following beneficial effects:
[0015] The utility model drives the gear inside the leveling component to rotate through the first rotating rod, and realizes the reciprocating movement of the two leveling rollers at the lower end of the leveling device through the internal meshing connection relationship and the linkage relationship between various accessories. Secondly, the second rotating rod is used to drive the overall rotation to realize the leveling rotation on the plane. Through the reciprocating movement and the planar rotation, the partition board can receive a more uniform stress distribution during the leveling process, which helps to reduce the internal stress concentration phenomenon caused by leveling in a single direction, reduce the risk of deformation or cracks of the partition board caused by stress release during use, improve the overall flatness of the partition board, and reduce the performance impact caused by surface unevenness;
[0016] The utility model realizes the reciprocating movement of the reciprocating movable block through the rotation of two reciprocating half gears, thereby driving the reciprocating rotation of the reciprocating small gear and the limit lifting rod, realizing the reciprocating movement of the leveling roller, improving the overall structural connectivity and the linkage between structures, reducing the time and steps required while improving the device performance, and improving the practicability of the overall device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a three-dimensional structural schematic diagram of the left viewing angle of the utility model;
[0018] Figure 2 is a three-dimensional structural schematic diagram of the right viewing angle of the utility model;
[0019] Figure 3 is a first internal three-dimensional structural schematic diagram of some components of the utility model;
[0020] Figure 4 is a second internal three-dimensional structural schematic diagram of some components of the utility model;
[0021] Figure 5 is a sectional schematic diagram of the three-dimensional structure of some components of the utility model.
[0022] In the figure: 1, connecting frame; 2, transmission component; 3, leveling component; 4, placing rack; 5, motor; 6, rotating bevel gear; 7, linkage bevel gear; 8, first rotating rod; 9, second rotating rod; 10, fixed bracket; 11, linkage gear; 12, meshing gear; 13, reciprocating half gear; 14, reciprocating movable block; 15, limit frame; 16, outer shell; 17, positioning bracket; 18, reciprocating small gear; 19, limit lifting rod; 20, limit groove; 21, bottom plate; 22, lifting plate; 23, buckle block; 24, connecting rod; 25, reciprocating movable frame; 26, leveling roller; 27, opening. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0024] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention. Embodiment 1
[0025] Please refer to Figure 1 、 Figure 2 、 Figure 4 and Figure 5 , the present invention provides a technical solution: a plate leveling device for battery production, including a connecting frame 1. A transmission component 2 is fixedly connected to one side surface of the connecting frame 1. A leveling component 3 is arranged on one side surface of the transmission component 2. A placing rack 4 is arranged at the lower end of the leveling component 3. The placing rack 4 is fixedly connected to one side surface of the connecting frame 1. The upper end of the placing rack 4 is used to place the plate materials that need to be leveled in battery production.
[0026] The leveling component 3 includes a housing 16. Two openings 27 are provided at the side end of the housing 16 and are symmetrically distributed. A positioning bracket 17 is fixedly connected to one side surface inside the housing 16. A limiting lifting rod 19 is movably connected to one side surface of the positioning bracket 17. The openings 27 are used to facilitate the reciprocating movement of the reciprocating moving block 14.
[0027] A limiting groove 20 is provided on one side surface of the limiting lifting rod 19. A lifting plate 22 is movably connected to one side surface of the limiting lifting rod 19. A buckle block 23 is fixedly connected to one side surface of the lifting plate 22. The buckle block 23 is adapted to the limiting groove 20. The buckle block 23 is movably buckled inside the limiting groove 20. By using the cooperation of the buckle block 23 and the limiting groove 20, it is convenient for the limiting lifting rod 19 to drive the lifting plate 22 to change its vertical position when rotating.
[0028] On the inner side surface of the outer shell 16, a bottom plate 21 is fixedly connected. One end of the limit lifting rod 19 is movably connected to one side surface of the bottom plate 21. One side surface of the lifting plate 22 is movably connected with a connecting rod 24. There are four connecting rods 24 and they are symmetrically and evenly distributed. One side surface of the connecting rod 24 is movably connected with a reciprocating movable frame 25. There are two reciprocating movable frames 25 and they are symmetrically distributed. One side surface of the reciprocating movable frame 25 is movably connected with a leveling roller 26. When the lifting plate 22 moves up and down following the limit lifting rod 19, the lifting plate 22 drives the four connecting rods 24 to move simultaneously, enabling the two reciprocating movable frames 25 to achieve reverse synchronous movement, facilitating the use of the leveling roller 26.
[0029] The transmission component 2 includes a motor 5. The motor 5 is fixedly connected to one side surface of the connecting frame 1. The output end of the motor 5 is fixedly connected with a rotating bevel gear 6. One side surface of the motor 5 is fixedly connected with a fixed bracket 10. There are two fixed brackets 10 and they are symmetrically distributed. One side surface of the fixed bracket 10 is movably connected with a linkage bevel gear 7. There are two linkage bevel gears 7 and they are symmetrically distributed. The two linkage bevel gears 7 are meshed with the rotating bevel gear 6. When the motor 5 works, it drives the rotating bevel gear 6 at the output end of the motor 5 to rotate synchronously, and at the same time drives the two linkage bevel gears 7 to achieve reverse synchronous rotation. Embodiment 2
[0030] Based on the above Embodiment 1, referring to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 ,one side surface of one of the linkage bevel gears 7 is fixedly connected with a first rotating rod 8, and one side surface of the other linkage bevel gear 7 is fixedly connected with a second rotating rod 9. The first rotating rod 8 is sleeved inside the second rotating rod 9. One end of the second rotating rod 9 is fixedly connected with one side surface of the outer shell 16. The linkage bevel gear 7 located at the upper position drives the first rotating rod 8 to rotate, and the linkage bevel gear 7 located at the lower position drives the second rotating rod 9 and the leveling component 3 as a whole to rotate. The first rotating rod 8 drives the components inside the leveling component 3 to rotate.
[0031] One end of the first rotating rod 8 is fixedly connected with a linkage gear 11. One side of the linkage gear 11 is provided with a meshing gear 12. The linkage gear 11 and the meshing gear 12 are meshed with each other. Both the lower ends of the linkage gear 11 and the meshing gear 12 are fixedly connected with reciprocating half gears 13. One side of the two reciprocating half gears 13 is provided with a reciprocating movable block 14. One side of the reciprocating movable block 14 is adapted to the two reciprocating half gears 13. One side surface of the two reciprocating half gears 13 is fixedly connected to one side surface of the positioning bracket 17. One side of the reciprocating movable block 14 is provided with a reciprocating pinion 18. The reciprocating pinion 18 is meshed with one side surface of the reciprocating movable block 14. One side surface of the reciprocating pinion 18 is fixedly connected to one end of the limit lifting rod 19. The first rotating rod 8 drives the linkage gear 11 to rotate. At the same time, due to the meshing connection between the meshing gear 12 and the linkage gear 11, the reverse rotation of the meshing gear 12 is realized, and at the same time, the rotation of the two reciprocating half gears 13 is driven. During the rotation process, the reciprocating movable block 14 will be cyclically buckled with the two reciprocating half gears 13, so as to drive the reciprocating movement of the reciprocating movable block 14. The lower end of the reciprocating movable block 14 is also meshed with the reciprocating pinion 18. When the reciprocating movable block 14 makes a reciprocating movement, it drives the reciprocating positive and negative rotation of the reciprocating pinion 18 and the limit lifting rod 19 connected thereto.
[0032] One end of the reciprocating movable block 14 is provided with a limit frame 15. The limit frame 15 is fixedly connected to the inner side surface of the connecting frame 1. The limit frame 15 plays a role in limiting and supporting the reciprocating movable block 14 to prevent the reciprocating movable block 14 from deviating in the moving direction.
[0033] Working principle: Please refer to Figures 1-5As shown, this overall structure is located inside the general equipment for lithium battery production and is interconnected with other equipment through the connecting frame 1. This overall device is used in combination with other devices. When this utility model is in use, the battery separator that needs to be leveled is placed inside the notch of the placing rack 4 by using the components of other devices. The external lifting component drives the connecting frame 1 to contract, thereby driving the motor 5 and the leveling component 3 to move downward, so that the leveling roller 26 at the lower end of the leveling component 3 contacts the separator. The motor 5 is connected to an external power source to provide sufficient power for the whole. The motor 5 is started, driving the rotating bevel gear 6 at the output end of the motor 5 to rotate synchronously, and at the same time driving the two linkage bevel gears 7 to rotate in reverse synchronously. The first rotating rod 8 drives the linkage gear 11 to rotate. At the same time, because the meshing gear 12 is meshed with the linkage gear 11, the reverse rotation of the meshing gear 12 is realized, and at the same time the rotation of the two reciprocating half gears 13 is driven. During the rotation process, the reciprocating moving block 14 will be cyclically buckled with the two reciprocating half gears 13, thereby driving the reciprocating movement of the reciprocating moving block 14. The lower end of the reciprocating moving block 14 is also meshed with the reciprocating pinion 18. When the reciprocating moving block 14 moves reciprocally, it drives the reciprocating positive and reverse rotation of the reciprocating pinion 18 and the limiting lifting rod 19 connected thereto. The gear inside the leveling component 3 is driven to rotate through the first rotating rod 8. Through the internal meshing connection relationship and the linkage relationship between various accessories, the reciprocating movement of the two leveling rollers 26 at the lower end of the leveling device is realized. Secondly, the second rotating rod 9 drives the overall rotation to realize the leveling rotation on the plane. Through the reciprocating movement and the plane rotation, the separator can receive a more uniform stress distribution during the leveling process, which helps to reduce the internal stress concentration phenomenon caused by leveling in a single direction, reduce the risk of deformation or crack caused by stress release during the use of the separator, improve the overall flatness of the separator, and reduce the performance impact caused by surface unevenness. When used as a whole, the performance of the device is improved, the required time and steps are reduced, and the overall practicability is improved. After that, the other devices of the general equipment for lithium battery production take out the leveled separator and put it into the production bus, and this device then levels the next separator.
Claims
1. A plate leveling device for battery production, including a connecting frame (1), characterized in that: One side surface of the connecting frame (1) is fixedly connected with a transmission component (2). One side surface of the transmission component (2) is provided with a leveling component (3). The lower end of the leveling component (3) is provided with a placement rack (4), and the placement rack (4) is fixedly connected to one side surface of the connecting frame (1). The leveling component (3) includes a housing (16). Openings (27) are formed in the side end of the housing (16). There are two openings (27) and they are symmetrically distributed. One side surface inside the housing (16) is fixedly connected with a positioning bracket (17). One side surface of the positioning bracket (17) is movably connected with a limit lifting rod (19).
2. The plate flattening device for battery production according to claim 1, wherein: A limit groove (20) is formed in one side surface of the limit lifting rod (19). One side surface of the limit lifting rod (19) is movably connected with a lifting plate (22). One side surface of the lifting plate (22) is fixedly connected with a snap block (23). The snap block (23) is adapted to the limit groove (20), and the snap block (23) is movably snap-connected inside the limit groove (20).
3. The leveling device for battery production plates according to claim 2, characterized in that: One side surface inside the housing (16) is fixedly connected with a bottom plate (21). One end of the limit lifting rod (19) is movably connected to one side surface of the bottom plate (21). One side surface of the lifting plate (22) is movably connected with a connecting rod (24). There are four connecting rods (24) and they are symmetrically and evenly distributed. One side surface of the connecting rod (24) is movably connected with a reciprocating movable frame (25). There are two reciprocating movable frames (25) and they are symmetrically distributed. One side surface of the reciprocating movable frame (25) is movably connected with a leveling roller (26).
4. A plate flattening device for battery production according to claim 1, characterized in that: The transmission component (2) includes a motor (5). The motor (5) is fixedly connected to one side surface of the connecting frame (1). The output end of the motor (5) is fixedly connected with a rotating bevel gear (6). One side surface of the motor (5) is fixedly connected with a fixed bracket (10). There are two fixed brackets (10) and they are symmetrically distributed. One side surface of the fixed bracket (10) is movably connected with a linkage bevel gear (7). There are two linkage bevel gears (7) and they are symmetrically distributed. The two linkage bevel gears (7) are meshed with the rotating bevel gear (6).
5. The plate flattening device for battery production according to claim 4, wherein: One side surface of one of the linkage bevel gears (7) is fixedly connected with a first rotating rod (8). One side surface of the other linkage bevel gear (7) is fixedly connected with a second rotating rod (9). The first rotating rod (8) is sleeved inside the second rotating rod (9). One end of the second rotating rod (9) is fixedly connected to one side surface of the housing (16).
6. The plate flattening device for battery production according to claim 5, wherein: One end of the first rotating rod (8) is fixedly connected with a linkage gear (11). A meshing gear (12) is arranged on one side of the linkage gear (11). The linkage gear (11) meshes with the meshing gear (12). Reciprocating half gears (13) are fixedly connected to the lower ends of both the linkage gear (11) and the meshing gear (12). A reciprocating movable block (14) is arranged on one side of the two reciprocating half gears (13). One side of the reciprocating movable block (14) is adapted to the two reciprocating half gears (13). One side surface of the two reciprocating half gears (13) is fixedly connected to one side surface of the positioning bracket (17). A reciprocating small gear (18) is arranged on one side of the reciprocating movable block (14). The reciprocating small gear (18) meshes with one side surface of the reciprocating movable block (14). One side surface of the reciprocating small gear (18) is fixedly connected to one end of the limit lifting rod (19).
7. The plate leveling device for battery production according to claim 6, wherein: A limit frame (15) is arranged at one end of the reciprocating movable block (14). The limit frame (15) is fixedly connected to the inner side surface of the connecting frame (1).