Angle steel flange welding device

By introducing a water circulation system into the angle steel flange welding device, the equipment damage and fire risk problems caused by Mars are solved, and a safer and cleaner welding environment is achieved.

CN223146343UActive Publication Date: 2025-07-25HENAN YIZHUO VENTILATION EQUIP CO LTD
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Patent Information

Application Number
CN202421347650.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-07-25
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

The existing angle steel flange welding devices are prone to scattering during the welding process, resulting in damage to internal components of the equipment and fire risks, and inconvenient cleaning.

Method used

A flange welding device of angle steel is designed, including a collection chamber, a collection box, a water storage tank and a water outlet. The water circulation system is used to cool, filter and clean Mars, protect the internal structure of the equipment and reduce fire risks.

Benefits of technology

Effectively reduce the potential harm of Mars to the external environment, protect the internal structure of the equipment from heat damage, reduce fire risks, and provide a safer and cleaner welding environment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223146343U_ABST
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Abstract

The angle steel flange welding device comprises a machine body and a welding end, the top of the machine body is provided with a first installation frame and a second installation frame, the machine body is internally provided with a collecting mechanism used for collecting sparks falling into the machine body, and the collecting mechanism comprises a collecting bin, a collecting box, a water storage tank and a water outlet end. When the spark cooling machine is used, through installation of the collecting bin, the collecting box, the water storage box and the water outlet end, water in the water storage box can flow into the collecting bin through the water outlet end to cool sparks entering the machine body and drive the cooled sparks to move, so that the sparks can enter the collecting box along with water flow to be filtered and separated; and the separated water can flow into the water storage tank again to be circulated, so that the welding device can effectively reduce potential hazards of sparks to the external environment, the internal structure of the welding device is protected against heat damage, meanwhile, the fire risk is reduced, and a safer and cleaner working environment is provided for welding operation.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding devices, and particularly relates to an angle steel flange welding device. Background Technique

[0002] A flange, also known as a flange convex disc or a flange, is a part used for connecting shafts to each other, used for connecting between pipe ends, and also used for flanges at the inlets and outlets of equipment for connecting between two pieces of equipment. An angle steel flange refers to bending angle steel or angle iron through a special device. After processing, the two sides of the angle steel still remain perpendicular at 90°, without flanging and without wrinkles. When processing an angle steel flange, an angle steel flange welding device is required. Welding, also known as fusion welding, is a manufacturing process and technology for joining metals or other thermoplastic materials such as plastics by means of heating, high temperature or high pressure.

[0003] Nowadays, when an angle steel flange welding device is in use, not only a large amount of harmful gases will be generated during the welding process, but also during welding, the high-temperature molten metal and welding materials may splash everywhere due to the influence of external forces or air currents, forming sparks and flames. Most of these sparks will fall into the interior of the welding device. This not only makes it inconvenient for the staff to clean, but also the sparks carry high temperature. When they fall into the interior of the equipment, they may burn out key components such as electronic components, cable insulation layers, and sensors, which may affect the normal operation of the welding equipment and shorten the service life of the equipment. Content of the Utility Model

[0004] The purpose of the utility model is to provide an angle steel flange welding device, aiming to solve the problems raised in the above background technique in the prior art.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme:

[0006] An angle steel flange welding device, comprising: a machine body and a welding end. A first mounting frame and a second mounting frame are respectively arranged at the top of the machine body. The first mounting frame is fixedly arranged at one end of the top of the machine body, and the second mounting frame is movably and limitedly arranged on the top of the machine body through a guide rod. A collecting mechanism for collecting the sparks falling into its interior is arranged inside the machine body, and the collecting mechanism includes a collecting bin, a collecting box, a water storage tank and a water outlet end.

[0007] Preferably, lifting mechanisms for driving the welding end to move up and down are fixedly arranged on both the first mounting frame and the second mounting frame, and the output end of the lifting mechanism is fixedly provided with the welding end.

[0008] Preferably, a moving mechanism for driving the second mounting frame to move is arranged inside the machine body.

[0009] Preferably, the collecting bin is arranged inside the machine body and is located below the first mounting frame and the second mounting frame. An opening is arranged on the collecting bin, and the collecting box is connected with the collecting bin through the opening.

[0010] Preferably, the collection box is arranged inside the machine body and below the collection bin, a filter box is embedded inside the collection box, a first water pump is arranged inside the machine body, and a liquid inlet end of the first water pump extends to the inside of the collection box.

[0011] Preferably, a water tank is fixedly arranged inside the body, and the liquid outlet of the first water pump extends into the water tank, and a second water pump is fixedly arranged on the inner bottom of the body, and the liquid inlet of the second water pump extends into the water tank.

[0012] Preferably, the water outlet is arranged inside the collecting bin and located at one end of the collecting bin, a plurality of nozzles are arranged on the water outlet, and the liquid outlet of the second water pump is connected with the inside of the water outlet through a pipe body.

[0013] The beneficial effects of the utility model are:

[0014] 1. When the utility model is in use, through the installation of structures such as the collecting bin, the collecting box, the water storage tank and the water outlet end, as the welding device is used, the water in the water storage tank can flow into the collecting bin through the water outlet end to cool the sparks entering the machine body and drive the cooled sparks to move, so that they can enter the collecting box with the water flow for filtration and separation, and the separated water can flow back into the water storage tank for circulation, so that the sparks entering the machine body can be cleaned more conveniently, and the welding device can effectively reduce the potential harm of sparks to the external environment, protect the internal structure of the equipment from thermal damage, and also reduce the risk of fire, providing a safer and cleaner working environment for welding operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of a specific embodiment of the utility model.

[0016] Figure 2 It is a structural schematic diagram of a collection bin in a specific embodiment of the utility model.

[0017] Figure 3 It is a structural schematic diagram of a collection box in a specific embodiment of the utility model.

[0018] In the figure: 1. body; 2. first mounting frame; 3. second mounting frame; 4. lifting mechanism; 5. welding end; 6. moving mechanism; 7. collecting bin; 8. collecting box; 9. first water pump; 10. water outlet; 11. opening; 12. filter box; 13. water storage tank; 14. second water pump; 15. nozzle. DETAILED DESCRIPTION

[0019] The following further describes the specific implementation manners of the present utility model in conjunction with the accompanying drawings.

[0020] As Figures 1-3 shown, an angle steel flange welding device includes: a machine body 1 and a welding end 5. A first mounting bracket 2 and a second mounting bracket 3 are respectively arranged at the top of the machine body 1. The first mounting bracket 2 is fixedly arranged at one end of the top of the machine body 1, and the second mounting bracket 3 is movably and limitedly arranged at the top of the machine body 1 through a guide rod. A collecting mechanism for collecting the sparks falling into its interior is arranged inside the machine body 1. The collecting mechanism includes a collecting bin 7, a collecting box 8, a water storage tank 13, and a water outlet end 10. The machine body 1 is the basic framework of the entire welding device, supporting all components and providing a stable platform for welding operations. The first mounting bracket 2 and the second mounting bracket 3 are respectively located at different positions on the top of the machine body 1. The first mounting bracket 2 is fixed, and the second mounting bracket 3 is movably limited through the guide rod, increasing the flexibility of the device, facilitating the adjustment of the welding angle or adapting to workpieces of different sizes. Through the installation of structures such as the collecting bin 7, the collecting box 8, the water storage tank 13, and the water outlet end 10, as the welding device is used, the water in the water storage tank 13 can flow into the collecting bin 7 through the water outlet end 10 to cool the sparks entering the machine body 1 and drive the cooled sparks to move, enabling them to enter the collecting box 8 along with the water flow for filtration and separation, and the separated water can flow back into the water storage tank 13 for circulation. This enables the sparks entering the machine body 1 to be more conveniently cleaned, while the welding device can effectively reduce the potential harm of sparks to the external environment, protect the internal structure of the device from heat damage, and also reduce the fire risk, providing a safer and cleaner working environment for welding operations.

[0021] As Figure 1 shown, lifting mechanisms 4 for driving the welding end 5 to move up and down are fixedly arranged on both the first mounting bracket 2 and the second mounting bracket 3. The output ends of the lifting mechanisms 4 are fixedly provided with the welding end 5. The lifting mechanisms 4 on the first mounting bracket 2 and the second mounting bracket 3 can drive the welding end 5 to accurately move in the up and down directions, enabling the welding device to adjust the position of the welding head according to actual needs, thereby ensuring the welding quality and efficiency.

[0022] As Figure 2 shown, a moving mechanism 6 for driving the second mounting bracket 3 to move is arranged inside the machine body 1. The installation of the moving mechanism 6 enables the second mounting bracket 3 and the welding end 5 to horizontally adjust their positions on the top of the machine body 1, so that it can conveniently adapt to workpieces of different sizes and shapes without frequently adjusting the position of the workpiece itself, improving the flexibility and application range of the welding operation.

[0023] As Figure 3As shown, the collection bin 7 is arranged inside the machine body 1 and is located below the first mounting bracket 2 and the second mounting bracket 3. An opening 11 is provided on the collection bin 7, and the collection box 8 is communicated with the collection bin 7 through the opening 11. The collection box 8 is arranged inside the machine body 1 and is located below the collection bin 7. A filter box 12 is fitted inside the collection box 8. A first water pump 9 is arranged inside the machine body 1, and the liquid inlet end of the first water pump 9 extends into the collection box 8. A water storage tank 13 is fixedly arranged inside the machine body 1, and the liquid outlet end of the first water pump 9 extends into the water storage tank 13. A second water pump 14 is fixedly arranged at the inner bottom of the machine body 1, and the liquid inlet end of the second water pump 14 extends into the water storage tank 13. The water outlet end 10 is arranged inside the collection bin 7 and is located at one end of the collection bin 7. Multiple groups of nozzles 15 are arranged on the water outlet end 10. The liquid outlet end of the second water pump 14 is communicated with the inside of the water outlet end 10 through a pipe body. As the welding device is used, the second water pump 14 is started. Its liquid inlet end will suck the water stored in the water storage tank 13 and transport the water to the water outlet end 10 through its liquid outlet end. Finally, the water is evenly sprayed into the collection bin 7 through the multiple groups of nozzles 15 installed on the water outlet end 10. The water sprayed into the collection bin 7 can not only cool the sparks entering the machine body 1, but also drive the melted metal scraps to move, so that the metal scraps can enter the inside of the collection box 8 through the opening 11 provided on the collection bin 7 along with the flow of water. After the water containing metal scraps falls into the inside of the collection box 8, it will be filtered by the filter box 12, so that the metal scraps in the water can be filtered out and stored in the filter box 12. The filtered water will fall to the inner bottom of the collection box 8. As the first water pump 9 is started, its liquid inlet end will suck the filtered water in the collection box 8 and transport it to the inside of the water storage tank 13 through its liquid outlet end, so that the water can be recycled. While the sparks entering the machine body 1 can be cleaned more conveniently, the welding device can effectively reduce the potential harm of sparks to the external environment, protect the internal structure of the equipment from heat damage, and at the same time reduce the fire risk, providing a safer and cleaner working environment for welding operations. Moreover, during the circulation process of the water in the collection bin 7, it can also absorb the high temperature generated by the welding device during welding through its heat absorption characteristics, reduce the temperature around its working environment, and enable the staff to work more comfortably.

[0024] Working principle: the machine body 1 is the basic frame of the entire welding device, supporting all components and providing a stable platform for welding operations. The first mounting frame 2 and the second mounting frame 3 are respectively located at different positions on the top of the machine body 1. The first mounting frame 2 is fixed, and the second mounting frame 3 is movable and limited by a guide rod, which increases the flexibility of the equipment and facilitates the adjustment of welding angles or adapting to workpieces of different sizes. Through the installation of structures such as the collecting bin 7, the collecting box 8, the water storage tank 13 and the water outlet 10, as the welding device is used, the water in the water storage tank 13 can flow into the collecting bin 7 through the water outlet 10 to cool the sparks entering the machine body 1 and drive the cooled sparks to move, so that they can enter the collecting box 8 with the water flow for filtration and separation, and the separated sparks Water can flow back into the water tank 13 for circulation, so that sparks that enter the body 1 can be cleaned more conveniently, and the welding device can effectively reduce the potential harm of sparks to the external environment, protect the internal structure of the equipment from thermal damage, and also reduce the risk of fire, providing a safer and cleaner working environment for welding operations. The lifting mechanism 4 on the first mounting frame 2 and the second mounting frame 3 can drive the welding end 5 to achieve precise movement in the up and down directions, so that the welding device can adjust the position of the welding head according to actual needs, thereby ensuring the welding quality and efficiency. The installation of the moving mechanism 6 enables the second mounting frame 3 and the welding end 5 to be adjusted in position laterally on the top of the body 1, so that it can easily adapt to workpieces of different sizes and shapes without the need for Frequent adjustment of the position of the workpiece itself improves the flexibility and applicability of the welding operation. With the use of the welding device, the second water pump 14 is started, and its liquid inlet end absorbs the water stored in the water tank 13 and transports the water to the water outlet end 10 through its liquid outlet end, and finally sprays it evenly into the collecting bin 7 through the multiple groups of nozzles 15 installed on the water outlet end 10. The water sprayed into the collecting bin 7 can not only cool down the sparks entering the body 1, but also drive the melted metal waste to move, so that the metal waste can enter the interior of the collecting box 8 through the opening 11 provided on the collecting bin 7 with the flow of water, and the water containing metal waste will be filtered by the filter box 12 after falling into the interior of the collecting box 8, so that the metal waste in the water can be filtered out and stored in the collecting box 8. In the filter box 12, the filtered water will fall into the inner bottom of the collecting box 8. With the start-up of the first water pump 9, its liquid inlet end will absorb the filtered water in the collecting box 8 and transport it to the inside of the water storage tank 13 through its liquid outlet end, so that the water can be recycled, so that the sparks entering the body 1 can be cleaned more conveniently, and the welding device can effectively reduce the potential harm of sparks to the external environment, protect the internal structure of the equipment from thermal damage, and also reduce the risk of fire, providing a safer and cleaner working environment for welding operations. In addition, during the circulation of water in the collecting bin 7, it can also absorb the high temperature generated by the welding device during welding through its heat absorption characteristics, thereby reducing the temperature around its working environment and allowing the staff to work more comfortably.

[0025] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.

[0026] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An angle steel flange welding device, comprising: The machine body (1) and the welding end (5) are respectively provided with a first mounting frame (2) and a second mounting frame (3) on the top of the machine body (1), the first mounting frame (2) is fixedly arranged at one end of the top of the machine body (1), and the second mounting frame (3) is arranged on the top of the machine body (1) by means of a guide rod movable limit, and is characterized in that a collecting mechanism for collecting sparks falling into the machine body (1) is provided inside the machine body (1), and the collecting mechanism comprises a collecting bin (7), a collecting box (8), a water storage tank (13) and a water outlet (10).

2. The angle steel flange welding device according to claim 1, characterized in that, A lifting mechanism (4) for driving the welding end (5) to move upward and downward is fixedly provided on both the first mounting frame (2) and the second mounting frame (3), and the welding end (5) is fixedly provided at the output end of the lifting mechanism (4).

3. The angle steel flange welding device according to claim 1, characterized in that, A moving mechanism (6) for driving the second mounting frame (3) to move is arranged inside the machine body (1).

4. The angle steel flange welding device according to claim 1, characterized in that, The collecting bin (7) is arranged inside the machine body (1) and is located below the first mounting frame (2) and the second mounting frame (3); an opening (11) is arranged on the collecting bin (7), and the collecting box (8) is connected to the collecting bin (7) through the opening (11).

5. The angle steel flange welding device according to claim 4, characterized in that, The collection box (8) is arranged inside the machine body (1) and is located below the collection bin (7). A filter box (12) is embedded inside the collection box (8). A first water pump (9) is arranged inside the machine body (1), and a liquid inlet end of the first water pump (9) extends to the inside of the collection box (8).

6. The angle steel flange welding device according to claim 5, characterized in that A water tank (13) is fixedly arranged inside the machine body (1), and a liquid outlet end of the first water pump (9) extends into the interior of the water tank (13); a second water pump (14) is fixedly arranged at the inner bottom of the machine body (1), and a liquid inlet end of the second water pump (14) extends into the interior of the water tank (13).

7. The angle steel flange welding device according to claim 6, characterized in that, The water outlet (10) is arranged inside the collection bin (7) and is located at one end of the collection bin (7). A plurality of nozzles (15) are arranged on the water outlet (10). The liquid outlet of the second water pump (14) is connected to the inside of the water outlet (10) through a pipe body.