Connected handlebar of electric vehicle
By using a cannula and mounting seat structure in the electric vehicle joint handlebar and combined with elastic washer design, the problem of loose vibration of the electric vehicle handlebar is solved, stable connection is achieved and the impact of vibration is reduced, and driving safety and comfort are improved.
Patent Information
- Application Number
- CN202422193574.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-09
AI Technical Summary
The handlebars of existing electric vehicles are prone to loosening of the fastening bolts due to vibration when driving, causing the handlebars to rotate between the fork riser and the riser clamp, which may cause the risk of deviating from the driving direction and falling down.
An electric vehicle joint handlebar is designed. By inserting a cannula at the bottom of the riser and connecting it to the mounting seat, combined with elastic washer, screw, nut, anti-decap and other structures, the connection stability between the handlebar and the riser is enhanced and the impact of vibration is reduced.
It improves the connection stability between the handlebar and the riser, ensures driving safety, reduces driver's hand vibration, and improves riding comfort and safety.
Smart Images

Figure CN223148606U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of electric vehicle parts, and particularly to a combined handlebar for an electric vehicle. Background Art
[0002] As a lightweight, energy-saving and environmentally friendly means of transportation, electric vehicles are increasingly popular among people. The front fork of an electric vehicle is usually connected to the handlebar. By turning the handlebar, the front fork is controlled to drive the steering wheel to rotate, thereby controlling the driving direction of the electric vehicle.
[0003] The existing handlebars of electric vehicles are usually installed on the front fork riser at the top of the front fork. During installation, the handlebar is placed on the front fork riser, and a riser clamp is used to press the handlebar downwards from above and a fastening bolt is used to fix the riser clamp, so that the handlebar is clamped and fixed on the front fork riser.
[0004] The above-mentioned prior art solutions have the following defects: The vibration generated during the driving of the electric vehicle may cause the fastening bolt to loosen, resulting in the handlebar rotating between the front fork riser and the riser clamp, which is likely to cause the driving direction to deviate and even pose a risk of falling off the vehicle. Content of the Utility Model
[0005] In order to increase the fixing stability of the handlebar of the electric vehicle, the present application provides a combined handlebar for an electric vehicle.
[0006] The above technical object of the present application is achieved through the following technical solutions:
[0007] A combined handlebar for an electric vehicle, including a handlebar tube, a handle is inserted into the handlebar tube, a riser is fixedly connected to the bottom of the handlebar tube, an insertion tube is fixedly connected to the riser, one side of the riser abuts against a mounting seat, a mounting hole for inserting the riser is formed in the mounting seat, a pipe clamp abuts against the other side of the riser, a fastening bolt passes through the pipe clamp, and the threaded section of the fastening bolt is threadedly connected to the mounting seat.
[0008] By adopting the above technical solution, inserting the insertion tube at the bottom of the riser into the mounting seat can ensure the stability of the connection between the riser and the mounting seat. When the fastening bolt loosens, the insertion tube can ensure that the connection between the riser and the handlebar tube does not rotate, ensuring that the driver can normally turn the handlebar to control the steering of the electric vehicle and ensuring the safe driving of the electric vehicle.
[0009] Optionally, the inner diameter of the handlebar tube is greater than the outer diameter of the section of the handle inserted into the handlebar tube. An elastic washer is sleeved on the handle. After the handle is inserted into the handlebar tube, the elastic washer is clamped between the handlebar tube and the handle. A fixing plate is fixedly connected inside the handlebar tube, a screw rod passes through the fixing plate, and the threaded section of the screw rod passes through the handle and is threadedly connected to a nut.
[0010] By adopting the above technical solution, the amplitude of the handle shaking caused by the vibration of the road surface can be reduced, the vibration received by the hand when holding the handle during the rider's riding of the electric vehicle can be reduced, and the comfort of the rider when riding the electric vehicle can be improved.
[0011] Optionally, a bolt groove is formed by machining on the peripheral wall at one end of the handle, and anti-slip threads are formed at the contact between the nut and the bolt groove.
[0012] By adopting the above technical solution, the anti-slip threads can ensure the stable connection between the nut and the screw rod, and ensure the stability of the connection between the handle and the handlebar tube.
[0013] Optionally, an anti-slip handle is fixedly connected to the peripheral wall of the bolt groove.
[0014] By adopting the above technical solution, it can ensure that the hand of the rider will not slip off from one end of the handle, improve the safety when driving the electric vehicle, and when the electric vehicle topples during driving, the anti-slip handle can protect the hand of the rider from being scratched by the ground.
[0015] Optionally, an anti-slip cover is clamped in the bolt groove, and an anti-slip groove capable of sleeving on the nut is formed by machining on one side of the anti-slip cover.
[0016] By adopting the above technical solution, the anti-slip groove of the anti-slip cover sleevs and limits the nut away from one end of the bolt, which can reduce the loosening of the bolt caused by vibration and ensure the stability of the fixation between the handlebar and the handlebar tube.
[0017] Optionally, a clamping groove is formed on the inner wall of the bolt groove, and a clamping block matched with the clamping groove is formed by machining on the peripheral wall of the anti-slip cover.
[0018] By adopting the above technical solution, by clamping the clamping block in the clamping groove, the rotation of the bolt caused by vibration can be prevented, and the stability of the fixation between the handlebar and the handlebar tube can be ensured.
[0019] Optionally, a coil is fixedly connected to the peripheral wall of the riser pipe.
[0020] By adopting the above technical solution, by winding the wire harness passing through the riser pipe around the coil, the wire harness can be limited, and it can be ensured that the wire harness will not affect the operation of the rider and the rotation of the integral handle during driving.
[0021] Optionally, an anti-slip section is formed by machining on the peripheral wall of the handlebar tube.
[0022] By adopting the above technical solution, by sleeving and fastening the handle controller on the anti-slip section, the stability of the fixation of the handle controller can be increased, and the safety during the driving of the electric vehicle can be ensured.
[0023] Optionally, a bolt seat is fixedly connected to the peripheral wall of the handlebar tube.
[0024] By adopting the above technical solution, the threaded section of the rearview mirror is inserted into the bolt seat and fastened. Compared with the method of fixing it on the handlebar through a ferrule, the stability of the rearview mirror fixation can be increased.
[0025] In summary, the present application has the following technical effects:
[0026] 1. By providing an insertion tube, a mounting seat, and a mounting hole, the stability of the connection between the riser tube and the mounting seat can be ensured. When the fastening bolt becomes loose, the insertion tube can ensure that the connection between the riser tube and the handlebar tube does not rotate, ensuring that the driver can normally turn the handlebar to control the steering of the electric vehicle and ensuring the safe driving of the electric vehicle.
[0027] 2. By providing a fixing plate, a screw, a nut, and an elastic washer, the amplitude of the handle shaking caused by the vibration of the road surface can be reduced, the vibration received by the driver's hand when holding the handlebar while riding the electric vehicle can be reduced, and the comfort of the driver when riding the electric vehicle can be improved.
[0028] 3. By providing an anti-detachment cover and an anti-slip groove, the rotation of the nut caused by vibration can be prevented, and the stability of the fixation between the handlebar and the handlebar tube can be ensured. Description of the Drawings
[0029] Figure 1 is the external shape structure diagram of the present application;
[0030] Figure 2 is the sectional structure diagram of the present application;
[0031] Figure 3 is the sectional structure diagram of the handlebar, elastic washer, fixing plate, screw, nut, and anti-detachment cover of the present application.
[0032] Description of the Reference Numerals: 1, handlebar tube; 2, handlebar; 21, elastic washer; 22, fixing plate; 23, screw; 231, nut; 3, riser tube; 31, insertion tube; 4, mounting seat; 41, mounting hole; 5, pipe clamp; 51, fastening bolt; 6, bolt groove; 61, clamping groove; 7, anti-detachment handle; 8, anti-detachment cover; 81, clamping block; 82, anti-slip groove; 9, coil; 10, anti-slip section; 11, bolt seat. Detailed Description of the Embodiment
[0033] The following further describes the present application in detail with reference to the drawings.
[0034] The embodiment of the present application discloses a connected handlebar for an electric vehicle. Refer to Figure 1 and Figure 2, the integrated handlebar includes a handlebar tube 1. At both ends of the handlebar tube 1, there are inserted handles 2. At the bottom of the handlebar tube 1, there is welded a riser tube 3. The riser tube 3 is made of a metal tube and is bent into a U shape. Both ends of the riser tube 3 are fixedly connected to the handlebar tube 1. At the bottom of the riser tube 3, there is welded an insertion tube 31. At the bottom of the riser tube 3, there abuts an installation seat 4. The installation seat 4 is welded to the top of the front fork riser of the electric vehicle. The top surface of the installation seat 4 is recessed into an arc shape that matches the bottom of the riser tube 3, and at the center position of the top surface of the installation seat 4, there is opened an installation hole 41 for the insertion tube 31 to be snap-fitted. At the bottom of the riser tube 3, there is provided a pipe clamp 5. The pipe clamp 5 abuts against the side of the riser tube 3 away from the installation seat 4, and the bottom of the pipe clamp 5 is in an arc shape that matches the circumferential wall of the riser tube 3. At the four corners of the top surface of the pipe clamp 5, there are respectively penetrated fastening bolts 51. The threaded section of the fastening bolt 51 is inserted into the installation seat 4 and is threadedly connected to the installation seat 4.
[0035] When using this integrated handlebar, by inserting the insertion tube 31 at the bottom of the riser tube 3 into the installation seat 4, and then adjusting the position where the bottom of the riser tube 3 abuts against the installation seat 4, so that the circumferential wall of the riser tube 3 is in full contact with the top surface of the installation seat 4. Place the pipe clamp 5 on the side of the riser tube 3 away from the installation seat 4, adjust the position of the pipe clamp 5 so that the bottom surface of the pipe clamp 5 is in full contact with the circumferential wall of the riser tube 3. Use the fastening bolt 51 to tightly connect the pipe clamp 5 and the installation seat 4. At the same time, clamp and fix the riser tube 3 between the installation seat 4 and the pipe clamp 5. By inserting the insertion tube 31 at the bottom of the riser tube 3 into the installation seat 4, the stability of the connection between the riser tube 3 and the installation seat 4 can be ensured. When the fastening bolt 51 becomes loose, the insertion tube 31 can ensure that the connection between the riser tube 3 and the handlebar tube 1 does not rotate, ensuring that the driver can normally rotate the handlebar to control the steering of the electric vehicle and ensuring the safe driving of the electric vehicle.
[0036] Refer to Figure 2 and Figure 3 , the inner diameter at both ends of the handlebar tube 1 is larger than the outer diameter of the section of the handle 2 inserted into the handlebar tube 1, and an elastic washer 21 is sleeved on the circumferential wall of the handle 2. After the handle 2 is inserted into the handlebar tube 1, the elastic washer 21 is clamped between the end faces of the handlebar tube 1 and the handle 2. On the inner wall of the handlebar tube 1, there is welded a fixing plate 22. On the side of the fixing plate 22 away from the handle 2, there is penetrated a screw rod 23, and the threaded section of the screw rod 23 passes through the fixing plate 22 and the handle 2 and extends outside the handle 2. At one end of the screw rod 23 away from the fixing plate 22, there is threadedly connected a nut 231. On the circumferential wall of the end of the handle 2 away from the handlebar tube 1, there is machined a bolt groove 6. At the abutting position between the nut 231 and the bottom of the bolt groove 6, there is machined an anti-slip thread.
[0037] When using this integrated handlebar, the handle 2 inserted at both ends of the handlebar tube 1 is fastened by the screw rod 23. The anti-slip threads can ensure the stable connection between the nut 231 and the screw rod 23. When the electric vehicle is running on the road surface, the handle 2 and the handlebar tube 1 can telescopically move stably within a certain stroke. When the handle 2 moves, the elastic washer 21 can reduce the vibration generated by the collision between the handlebar tube 1 and the handle 2, reduce the amplitude of the handle 2 shaking caused by the vibration of the road surface, reduce the vibration received by the driver's hand when holding the handle 2 while riding the electric vehicle, and improve the comfort of the driver when riding the electric vehicle.
[0038] Refer to Figure 2 , a coil 9 is fixedly connected to the peripheral wall on one side of the riser 3. There are four coils 9 and they are arranged at intervals along the height direction of the riser 3. When using this integrated handlebar, the wire harness passing through the riser 3 is wound in the coil 9, which can limit the wire harness and ensure that the wire harness will not affect the operation of the driver and the rotation of the integrated handlebar during driving.
[0039] Refer to Figure 2 , anti-slip sections 10 are formed by machining on the section of the handlebar tube 1 close to the handle 2. There are two anti-slip sections 10 arranged at intervals and both are located between the two handles 2. When using this integrated handlebar, the handle controller is sleeved on the anti-slip section 10 and fastened, which can increase the stability of the handle controller fixation and ensure the safety during the driving of the electric vehicle.
[0040] Refer to Figure 2 , bolt seats 11 are welded to the peripheral wall of the section of the handlebar tube 1 close to the anti-slip section 10. There are two bolt seats 11 and both are located between the two threaded sections. When using this integrated handlebar, the threaded section of the rearview mirror is inserted into the bolt seat 11 and fastened. Compared with the method of fixing the rearview mirror on the handlebar through a ferrule, it can increase the stability of the rearview mirror fixation.
[0041] Refer to Figure 3 , an anti-slip handle 7 is welded to the outer wall of the bolt groove 6. When using this integrated handlebar, the anti-slip handle 7 can ensure that the hand of the rider will not slip off from one end of the handle 2, improve the safety when driving the electric vehicle, and when the electric vehicle topples during driving, the anti-slip handle 7 can protect the hand of the rider from being scratched by the ground.
[0042] Refer to Figure 3 , an anti-slip cover 8 is clamped in the bolt groove 6. A clamping groove 61 is formed in the inner wall of the bolt groove 6. There are four clamping grooves 61 arranged at intervals along the peripheral wall of the bolt groove 6. A clamping block 81 that matches the clamping groove 61 is formed on the peripheral wall of the anti-slip cover 8. An anti-slip groove 82 that can be sleeved on the nut 231 is formed on the bottom surface inside the anti-slip cover 8.
[0043] When using this combined handlebar, snap the anti - detachment cover 8 into the bolt groove 6. At this time, the anti - slip groove 82 of the anti - detachment cover 8 sleeves and positions the nut 231 away from one end of the bolt. At the same time, the clamping block 81 is snapped into the clamping groove 61, which can prevent the nut 231 from loosening due to rotation caused by vibration, and ensure the stability of the fixation between the handlebar and the handlebar tube 1.
[0044] This specific embodiment is only an interpretation of the present application and is not a limitation thereof. After reading this specification, those skilled in the art can make modifications to this embodiment without creative contributions as needed, but as long as they are within the scope of the claims of the present application, they are protected by the patent law.
Claims
1. A combined handlebar for an electric vehicle, characterized in that: It includes a handlebar tube (1), a handle (2) is inserted on the handlebar tube (1), a riser (3) is fixedly connected to the bottom of the handlebar tube (1), an insertion tube (31) is fixedly connected to the riser (3), one side of the riser (3) abuts against a mounting seat (4), a mounting hole (41) for inserting the riser (3) is formed on the mounting seat (4), the other side of the riser (3) abuts against a pipe clamp (5), a fastening bolt (51) is passed through the pipe clamp (5), and the threaded section of the fastening bolt (51) is threadedly connected to the mounting seat (4).
2. The electric vehicle integrated handlebar according to claim 1, characterized in that: The inner diameter of the handlebar tube (1) is larger than the outer diameter of the section of the handle (2) inserted into the handlebar tube (1). An elastic washer (21) is sleeved on the handle (2). After the handle (2) is inserted into the handlebar tube (1), the elastic washer (21) is clamped between the handlebar tube (1) and the handle (2). A fixing plate (22) is fixedly connected inside the handlebar tube (1), a screw (23) is passed through the fixing plate (22), and the threaded section of the screw (23) passes through the handle (2) and is threadedly connected with a nut (231).
3. The electric vehicle integrated handlebar according to claim 2, wherein: A bolt groove (6) is formed on the peripheral wall of one end of the handle (2), and anti-slip threads are formed at the abutting position of the nut (231) and the bolt groove (6).
4. The electric vehicle integrated handlebar according to claim 3, characterized in that: An anti-slip handle (7) is fixedly connected to the peripheral wall of the bolt groove (6).
5. The integrated handlebar for an electric vehicle according to claim 4, wherein: An anti-slip cover (8) is clamped in the bolt groove (6), and an anti-slip groove (82) capable of being sleeved on the nut (231) is formed on one side of the anti-slip cover (8).
6. The electric vehicle integrated handlebar according to claim 5, characterized in that: A clamping groove (61) is formed on the inner wall of the bolt groove (6), and a clamping block (81) matched with the clamping groove (61) is formed on the peripheral wall of the anti-slip cover (8).
7. The one-piece handlebar for an electric vehicle according to claim 1, wherein: A coil (9) is fixedly connected to the peripheral wall of the riser (3).
8. The electric vehicle integrated handlebar according to claim 7, characterized in that: An anti-slip section (10) is formed on the peripheral wall of the handlebar tube (1).
9. The electric vehicle integrated handlebar according to claim 8, wherein: A bolt seat (11) is fixedly connected to the peripheral wall of the handlebar tube (1).