Laser scanning device
Through the cooperation of the quadrilateral adjustment mechanism and the three synchronous rotation mechanism, the laser scanning device is steadily moved and all-round scanning in the pipeline, solving the problem of poor flexibility of traditional devices and achieving efficient in-pipe scanning and real-time display of data.
Patent Information
- Application Number
- CN202422288277.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-19
AI Technical Summary
The existing laser scanning device is inconvenient to move, has poor flexibility, and it is difficult to perform a full-range scan of the long pipe inside.
The quadrilateral adjustment mechanism and the moving track are used to combine three synchronous rotation mechanisms to realize the steady movement of the device in the pipeline, and the full-circuit scanning is performed through a laser scanner, combining wireless communication and positioning module real-time data transmission.
It realizes flexible movement and all-round scanning of the laser scanning device in the pipeline, reducing data loss, accurate scanning results, and real-time visualization of data.
Smart Images

Figure CN223155228U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of laser scanning, in particular to a laser scanning device. Background Technique
[0002] A laser scanning device is a system that detects the position, speed and other characteristic quantities of a target by emitting a laser beam. Its working principle is to emit a detection signal (laser beam) to the target, and then compare the received signal (target echo) reflected from the target with the emitted signal. After appropriate processing, relevant information of the target can be obtained. It consists of a laser transmitter, an optical receiver, a turntable and an information processing system, etc. The laser transmitter converts the electrical pulse into an optical pulse and emits it. The optical receiver then restores the optical pulse reflected from the target into an electrical pulse and sends it to the display to facilitate the control of parameters such as the distance, azimuth, height, speed, attitude, and even shape of the target.
[0003] Most of the existing laser scanning devices are fixedly installed at a certain position and scan different objects by adjusting the angle and height of the scanning device. However, this method has many limitations, is not convenient to move, and has poor flexibility. For example, when detecting the flaw of a long pipeline, it can only scan a local area at the pipeline opening, and it is difficult to scan the defects in the middle of the pipeline. Based on this, a laser scanning device that can adapt to the inner wall scanning of a long pipeline is needed. Content of the Utility Model
[0004] The purpose of the utility model is to provide a laser scanning device, which has the advantages of good flexibility, strong adaptability and accurate scanning results, so as to solve the problem that the traditional scanning device is not convenient to move and has poor flexibility proposed in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A laser scanning device, characterized in that it includes a support main body, a quadrilateral adjustment mechanism is arranged outside the support main body, the quadrilateral adjustment mechanism is evenly installed around the outer diameter of the support main body at intervals of 120 degrees, a moving track is installed on the quadrilateral adjustment mechanism, a main control box is fixed at the front end of the support main body, a wireless communication device is installed on the top of the main control box, a three-phase synchronous rotation mechanism is arranged at the front end of the main control box, and a laser scanner is arranged on the three-phase synchronous rotation mechanism;
[0006] The wireless communication device is wirelessly connected to a remote display platform.
[0007] Preferably, the quadrilateral adjustment mechanism includes a front hinge seat and a rear hinge seat, which are fixed to the outside of the support body. A front support link is rotatably installed on the front hinge seat, and a rear support link is rotatably installed on the rear hinge seat. A moving crawler is connected between the front support link and the rear support link to ensure synchronous movement. Adjusting disks are provided on the front hinge seat and the rear hinge seat, which are slidably connected to the support body. A spring is provided between the adjusting disk and the rear hinge seat. An adjusting link is rotatably provided on the adjusting disk, and the end of the adjusting link is hinged to the front support link.
[0008] Preferably, the moving crawler includes rotating rollers, which are respectively installed at the ends of the front support link and the rear support link and are rotatably connected to the front support link and the rear support link. A support plate and a connecting crawler are installed between the rotating rollers, and a driving motor I is provided on the side of the rotating roller.
[0009] Preferably, the three-phase synchronous rotation mechanism includes a main shaft, which is fixed to the front end of the main control box. A sun gear is fixed to the front end of the main shaft. A number of planet gears are evenly meshed outside the sun gear. A connecting housing is installed outside the sun gear and the planet gears. A driving motor II is installed at the rear end of the planet gear.
[0010] Preferably, a through hole is provided in the middle of the connecting housing, which is rotatably connected to the main shaft through a bearing. Laser scanners are evenly installed on the outer circumference of the connecting housing at intervals of 120 degrees.
[0011] Preferably, a positioning module is installed on the laser scanner.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows: This laser scanning device can adapt to pipes with different inner diameters and can move steadily inside the pipe by itself through the cooperation of the quadrilateral adjustment mechanism and the moving crawler. Through the three-phase synchronous rotation mechanism and the laser scanner, it can perform a full-range scan of the inside of the pipe and effectively reduce the phenomenon of data loss, with good scanning effects. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0014] Figure 1 It is a schematic diagram of the overall structure of the present utility model;
[0015] Figure 2 For the present utility modelFigure 1 Schematic enlarged view of the structure at location A in the middle;
[0016] Figure 3 Schematic structural diagram of the three - phase synchronous rotation mechanism of the present utility model.
[0017] Explanation of the reference numerals in the figure: 1, support main body; 2, quadrilateral adjustment mechanism; 21, front hinge seat; 22, rear hinge seat; 23, front support link; 24, rear support link; 25, adjustment link; 26, adjustment disc; 27, spring; 3, moving crawler; 31, rotating roller; 32, support plate; 33, driving motor 1; 34, connecting crawler; 4, main control box; 5, wireless communication device; 6, three - phase synchronous rotation mechanism; 61, sun gear; 62, planet gear; 63, connecting housing; 64, driving motor 2; 7, laser scanner; 71, positioning module; 8, remote display platform. Specific implementation manners
[0018] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0019] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0020] Please refer to Figures 1 - 3 , an embodiment provided by the present utility model: A laser scanning device, including a support main body 1, a quadrilateral adjustment mechanism 2 is arranged outside the support main body 1, the quadrilateral adjustment mechanism 2 is evenly installed around the outer diameter of the support main body 1 at intervals of 120 degrees, a moving crawler 3 is installed on the quadrilateral adjustment mechanism 2, a main control box 4 is fixed at the front end of the support main body 1, a wireless communication device 5 is installed on the top of the main control box 4, the wireless communication device 5 is wirelessly connected to a remote display platform 8, a three - phase synchronous rotation mechanism 6 is arranged at the front end of the main control box 4, a laser scanner 7 is arranged on the three - phase synchronous rotation mechanism 6, and a positioning module 71 is installed on the laser scanner 7;
[0021] Combined with the above-mentioned structural features, when the utility model is working, the quadrilateral adjustment mechanism 2 cooperates with the moving crawler 3 to adapt to pipes with different inner diameters, and can move steadily inside the pipe by itself. Through the three-phase synchronous rotation mechanism 6 and the laser scanner 7, the inside of the pipe can be scanned in all directions, and the phenomenon of data loss can be effectively reduced. The scanning effect is good. The scanned data is summarized in the main control box 4 for filtering, isolation, and amplification processing to make the data smoother. It is then sent to the remote display platform 8 through the wireless communication device 5 for visual display, which is convenient for operators to understand the information in the pipeline. At the same time, when the device moves forward, the position of the laser scanner 7 can be located in real time through the positioning module 71, which is convenient for operators to understand the scanning dynamics and has strong practicality.
[0022] See also Figures 1 - 3 The quadrilateral adjustment mechanism 2 includes a front articulated seat 21 and a rear articulated seat 22, which are fixed on the outside of the support body 1. A front support link 23 is rotatably installed on the front articulated seat 21, and a rear support link 24 is rotatably installed on the rear articulated seat 22. The front support link 23 and the rear support link 24 are connected by a movable track 3 to ensure synchronous movement. The front articulated seat 21 and the rear articulated seat 22 are provided with an adjustment disk 26, which is slidably connected to the support body 1, and a spring 27 is provided between the adjustment disk 26 and the rear articulated seat 22. An adjustment link 25 is rotatably provided on the adjustment disk 26, and the end of the adjustment link 25 is hinged to the front support link 23.
[0023] See also Figures 1 - 3 The mobile crawler 3 includes a rotating roller 31, which is respectively mounted at the ends of the front supporting link 23 and the rear supporting link 24, and is rotatably connected to the front supporting link 23 and the rear supporting link 24. A support plate 32 and a connecting crawler 34 are installed between the rotating rollers 31, and a driving motor 33 is arranged on the side of the rotating roller 31;
[0024] In combination with the above-mentioned structural features, when the utility model is working, the device is inserted from the pipe mouth, and the front supporting link 23 is rotated backward by the squeezing force of the pipe mouth, driving the movable crawler 3 to shrink inward. At this time, the adjusting link 25 presses the adjusting disk 26 backward to make it move backward. When the device completely enters the pipe, the spring 27 set at the rear end of the adjusting disk 26 provides a forward pushing force, which is transmitted to the front supporting link 23 through the adjusting link 25, making it rotate clockwise, driving the movable crawler 3 to fit tightly against the inner wall of the pipe, starting the driving motor 33, driving the rotating roller 31 and the connecting crawler 34 to move, realizing the movement of the device in the pipe, and the movable crawler 3 is supported by three points, and the movement is stable.
[0025] See also Figures 1 - 3, the three-phase synchronous rotating mechanism 6 includes a main shaft fixed to the front end of the main control box 4. A sun gear 61 is fixed to the front end of the main shaft. A number of planet gears 62 are evenly meshed outside the sun gear 61. A connecting housing 63 is installed outside the sun gear 61 and the planet gears 62. A through hole is provided in the middle of the connecting housing 63, and the through hole is rotatably connected to the main shaft through a bearing. Laser scanners 7 are evenly installed on the outer circumference of the connecting housing 63 at intervals of 120 degrees. A second driving motor 64 is installed at the rear end of the planet gear 62.
[0026] Combined with the above structural features, when the utility model works, the second driving motor 64 is started to drive the planet gear 62 to rotate around the sun gear 61, and at the same time drive the connecting housing 63 to rotate synchronously around the main shaft. Three laser scanners 7 are installed on the connecting housing 63, which can perform multiple scans on the inner wall of the pipeline, and compensate for defective data with each other through algorithms to make the scan results more accurate.
[0027] Working principle: When the utility model is in use, through the quadrilateral adjustment mechanism 2 and the moving crawler 3, it can adapt to pipelines with different inner diameters and can move steadily inside the pipeline by itself. Through the three-phase synchronous rotating mechanism 6 and the laser scanner 7, it can perform a full-range scan on the inside of the pipeline, and effectively reduce the phenomenon of data loss. The scanning effect is good. The scanned data is summarized in the main control box 4 for filtering, value isolation, and amplification processing to make the data smoother, and then sent to the remote display platform 8 through the wireless communication device 5 for visual display, which is convenient for the operator to understand the information inside the pipeline. At the same time, when the device moves forward, the position of the laser scanner 7 can be real-time positioned through the positioning module 71, which is convenient for the operator to understand the scanning dynamics and has strong practicability.
[0028] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separated. The components shown as units may or may not be physical units, that is, they may be located in one place or distributed to multiple network units. Some or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment. Those of ordinary skill in the art can understand and implement without creative labor.
[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A laser scanning device, characterized in that: It includes a support main body (1), on the outer side of which a quadrilateral adjusting mechanism (2) is arranged. The quadrilateral adjusting mechanisms (2) are evenly installed around the outer diameter of the support main body (1) at an interval of 120 degrees. A moving track (3) is installed on the quadrilateral adjusting mechanism (2). A main control box (4) is fixed at the front end of the support main body (1). A wireless communication device (5) is installed on the top of the main control box (4). A three-phase synchronous rotating mechanism (6) is arranged at the front end of the main control box (4). A laser scanner (7) is arranged on the three-phase synchronous rotating mechanism (6). The wireless communication device (5) is wirelessly connected to a remote display platform (8).
2. The laser scanning device according to claim 1, characterized in that: The quadrilateral adjusting mechanism (2) includes a front hinge seat (21) and a rear hinge seat (22). The front hinge seat (21) and the rear hinge seat (22) are fixed on the outer side of the support main body (1). A front support connecting rod (23) is rotatably installed on the front hinge seat (21). A rear support connecting rod (24) is rotatably installed on the rear hinge seat (22). The front support connecting rod (23) and the rear support connecting rod (24) are connected by a moving track (3) to ensure synchronous movement. An adjusting disc (26) is arranged on the front hinge seat (21) and the rear hinge seat (22). The adjusting disc (26) is slidably connected to the support main body (1). A spring (27) is arranged between the adjusting disc (26) and the rear hinge seat (22). An adjusting connecting rod (25) is rotatably arranged on the adjusting disc (26). The end of the adjusting connecting rod (25) is hinged to the front support connecting rod (23).
3. A laser scanning device according to claim 1, characterized in that: The moving track (3) includes rotating rollers (31). The rotating rollers (31) are respectively installed at the ends of the front support connecting rod (23) and the rear support connecting rod (24), and are rotatably connected to the front support connecting rod (23) and the rear support connecting rod (24). A support plate (32) and a connecting track (34) are installed between the rotating rollers (31). A driving motor one (33) is arranged on the side of the rotating roller (31).
4. A laser scanning device according to claim 1, characterized in that: The three-phase synchronous rotating mechanism (6) includes a main shaft. The main shaft is fixed at the front end of the main control box (4). A sun gear (61) is fixed at the front end of the main shaft. A number of planet gears (62) are evenly meshed on the outer side of the sun gear (61). A connecting housing (63) is installed on the outer sides of the sun gear (61) and the planet gears (62). A driving motor two (64) is installed at the rear end of the planet gear (62).
5. A laser scanning device according to claim 4, characterized in that: A through hole is arranged in the middle of the connecting housing (63). The through hole is rotatably connected to the main shaft through a bearing. The laser scanners (7) are evenly installed on the outer circumference of the connecting housing (63) at an interval of 120 degrees.
6. The laser scanning device according to claim 1, characterized in that: A positioning module (71) is installed on the laser scanner (7).