Electronic component mounting equipment

Abstract

The utility model discloses electronic component installation equipment which comprises a base, a transmission device and an installation assembly. A transmission device is fixed above the base, and a mounting assembly is arranged on the front side of the base. In the conveying device, connecting frames are arranged on the two sides of a conveying belt, a movable guiding device is installed above the conveying belt, and the guiding device is composed of a bottom plate, an air pump, a transmission shaft, a steering shaft, a sensor, an upper side clamp, a left side clamp and a right side clamp. A motor is connected in front of the conveyor belt. In the mounting assembly, a connecting plate is fixedly connected with a base, a turntable is movably mounted on the connecting plate, upper and lower moving plates are arranged on the rear side of the turntable, and a mounting device is arranged on the outer side of the turntable and comprises a mounting frame, a moving table, a lower pressing block, element clamps and element bins. A limiting assembly is arranged above the rotary disc and comprises a mounting plate, a supporting frame, a movable front limiting plate and a movable rear limiting plate. The equipment improves the efficiency and precision of electronic component installation.

Description

Technical Field

[0001] The utility model relates to the technical field of electronic assembly, in particular to an electronic component installation device. Background Art

[0002] With the development of electronic products towards miniaturization and integration, the size of electronic components is constantly shrinking, and the installation accuracy requirements are getting higher and higher. Traditional electronic component installation technologies cannot meet the production requirements of modern high precision and high efficiency. Manual installation is inefficient, while ordinary automated equipment is difficult to achieve the required installation accuracy. Therefore, it is particularly important to develop an electronic component installation device that can achieve both high precision and high efficiency. For example, a patent with the publication number CN219660042U discloses an electronic component patching device, which has the following deficiencies: lack of an intelligent interaction mechanism with the automated transmission device. For example, it cannot automatically adjust its own operation rhythm according to information such as the position and speed of the circuit board on the transmission device, which may lead to the patching device not being ready when the circuit board arrives, or the patching speed not matching the transmission speed, affecting the overall efficiency. Content of the Utility Model

[0003] (1) Technical Problems to be Solved

[0004] Aiming at the deficiencies of the prior art, the purpose of the utility model is to provide an electronic component installation device, which solves the problems existing in the prior art. The traditional electronic component installation method is mostly manual operation, with low efficiency. This device can quickly and continuously install electronic components through an automated transmission device and an installation component. The motor drives the conveyor belt to automatically transport the circuit board, and the turntable and multiple installation devices in the installation component can perform component installation operations simultaneously, greatly improving the installation efficiency.

[0005] (2) Technical Solutions

[0006] To achieve the above purpose, the utility model provides the following technical solutions: an electronic component installation device, including a base 1, a transmission device 2 fixedly arranged above the base 1, and an installation component 3 fixedly arranged on the front side of the transmission device 2. The installation component 3 includes a connection plate 301, the connection plate 301 is fixedly connected to the base 1, a turntable 302 is movably installed on the connection plate 301, an upper moving plate 303 is movably arranged at the rear side of the turntable 302, a lower moving plate 304 is movably arranged below the upper moving plate 303, several installation devices 305 are fixedly installed on the outer side of the turntable 302, the installation device 305 includes an installation frame 3051, a moving platform 3052 is fixedly installed above the installation frame 3051, a pressing block 3053 is movably connected below the moving platform 3052, a component clamp 3054 is installed below the pressing block 3053, and a component bin 3055 is fixedly arranged on the front side of the moving platform 3052.

[0007] Preferably, the transmission device 2 includes a conveyor belt 23, connecting frames 24 are fixedly arranged on both sides of the conveyor belt 23, and a guiding device 25 is movably installed above the connecting frames 24.

[0008] Preferably, a motor 22 is fixedly connected to the front side of the conveyor belt 23.

[0009] Preferably, the guiding device 25 includes a bottom plate 2501, an air pump 2502 is fixedly installed on the front side of the bottom plate 2501, a transmission shaft 2503 is movably arranged on the front side of the air pump 2502, a steering shaft 2505 is movably connected to the front side of the transmission shaft 2503, a sensor 2504 is fixedly connected to the front side of the steering shaft 2505, an upper clamp 2506 is movably connected above the sensor 2504, a left clamp 2507 is movably connected to the left side of the sensor 2504, and a right clamp 2508 is movably connected to the right side of the sensor 2504.

[0010] Preferably, a plurality of limiting components 306 are fixedly arranged above the turntable 302. The limiting components 306 include a mounting plate 3061, a support frame 3062 is fixedly installed above the mounting plate 3061, a front limiting plate 3063 is movably installed on the front side of the support frame 3062, and a rear limiting plate 3064 is movably installed on the rear side of the support frame 3062.

[0011] (III) Beneficial effects

[0012] The purpose of the present utility model is to provide an electronic component mounting device. The device realizes the automatic transmission of the circuit board by driving the conveyor belt with a motor. The turntable and multiple mounting devices in the mounting component can perform component mounting operations simultaneously, greatly reducing manual intervention and improving production efficiency. Components such as the moving table, the pressing block, and the component clamp in the mounting device can quickly and accurately mount the electronic components onto the circuit board, greatly shortening the mounting time compared with the traditional manual mounting method. Description of the drawings

[0013] Figure 1 It is the overall schematic diagram of the present utility model.

[0014] Figure 2 It is the schematic diagram of the transmission device in the present utility model.

[0015] Figure 3 It is the schematic diagram of the guiding device in the present utility model.

[0016] Figure 4 It is the schematic diagram of the component mounting device in the present utility model.

[0017] Figure 5 It is the schematic diagram of the limiting component in the present utility model.

[0018] Figure 6This is a schematic diagram of the installation component in the present utility model.

[0019] In the figure: 1 - base, 2 - transmission device, 21 - bottom plate, 22 - motor, 23 - conveyor belt, 24 - connecting frame, 25 - guiding device, 2501 - bottom plate, 2502 - air pump, 2503 - transmission shaft, 2504 - sensor, 2505 - steering shaft, 2506 - upper clamp, 2507 - left clamp, 2508 - right clamp, 3 - installation component, 301 - connecting plate, 302 - turntable, 303 - upper moving plate, 304 - lower moving plate, 305 - installation device, 3051 - installation frame, 3052 - moving table, 3053 - lower pressing block, 3054 - component clamp, 3055 - component bin, 306 - limiting component, 3061 - installation plate, 3062 - support frame, 3063 - front limiting plate, 3064 - rear limiting plate, 307 - detector. Detailed implementation manners

[0020] Next, the technical solutions in the embodiments of the present utility model will be described clearly and completely with reference to the accompanying Figure 1 - accompanying Figure 6 drawings. It is obvious that the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0021] The utility model provides a technical solution: an electronic component mounting device, including a base 1, a transmission device 2 fixedly arranged above the base 1, and a mounting assembly 3 fixedly arranged on the front side of the transmission device 2. The mounting assembly 3 includes a connecting plate 301, the connecting plate 301 is fixedly connected with the base 1, a turntable 302 is movably installed on the connecting plate 301, an upper moving plate 303 is movably arranged at the rear side of the turntable 302, a lower moving plate 304 is movably arranged below the upper moving plate 303, and a plurality of mounting devices 305 are fixedly installed on the outer side of the turntable 302. The mounting device 305 includes a mounting frame 3051, a moving platform 3052 is fixedly installed above the mounting frame 3051, a pressing block 3053 is movably connected below the moving platform 3052, a component clamp 3054 is installed below the pressing block 3053, and a component bin 3055 is fixedly arranged on the front side of the moving platform 3052; The base 1 provides a stable support foundation for the entire electronic component mounting device, ensuring that the device will not shake or displace during operation, and guaranteeing the accuracy and stability of the mounting operation. The connecting frame 24 provides an installation position for the alignment device 25, ensuring that the alignment device can stably adjust the position of the circuit board on the conveyor belt. The transmission device 2 includes a conveyor belt 23, connecting frames 24 are fixedly arranged on both sides of the conveyor belt 23, and an alignment device 25 is movably installed above the connecting frames 24. A motor 22 is fixedly connected to the front side of the conveyor belt 23. Driven by the motor 22, the conveyor belt 23 uniformly conveys the circuit board with the electronic components to be installed, enabling the circuit board to pass through each mounting station in sequence, realizing continuous mounting operations, and improving production efficiency. In the mounting assembly 3, the connecting plate 301 connects the base and other components of the mounting assembly, providing a stable mounting foundation for the mounting assembly. The turntable 302 can rotate, enabling the mounting device to align with the circuit boards at different positions in sequence, improving the mounting efficiency, and also facilitating the adjustment of the mounting angle. The upper moving plate 303 and the lower moving plate 304 can move up and down to adjust the height of the mounting device to adapt to circuit boards and electronic components of different thicknesses, ensuring the accuracy of the mounting operation.

[0022] In the mounting device 305, the mounting frame 3051 serves as the main structure of the mounting device, providing an installation position for other components. The moving platform 3052 can move horizontally to adjust the positions of the pressing block and the component clamp, ensuring that the electronic components can be accurately grasped and installed. When installing the electronic components, the pressing block 3053 applies downward pressure to firmly install the electronic components on the circuit board. The component clamp 3054 is used to grasp the electronic components, ensuring that the electronic components will not fall or be damaged during the installation process. The component bin 3055 stores the electronic components, providing component supply for the mounting operation.

[0023] The alignment device 25 includes a bottom plate 2501. A pneumatic pump 2502 is fixedly installed on the front side of the bottom plate 2501. A transmission shaft 2503 is movably arranged on the front side of the pneumatic pump 2502. A steering shaft 2505 is movably connected to the front side of the transmission shaft 2503. A sensor 2504 is fixedly connected to the front side of the steering shaft 2505. An upper clamp 2506 is movably connected above the sensor 2504. A left clamp 2507 is movably connected to the left side of the sensor 2504. A right clamp 2508 is movably connected to the right side of the sensor 2504. In the alignment device 25, the bottom plate 2501 serves as the installation base of the alignment device, ensuring that all components are firmly installed. The pneumatic pump 2502 provides power and drives the upper clamp 2506, the left clamp 2507, and the right clamp 2508 to act through the transmission shaft 2503 and the steering shaft 2505, clamping and adjusting the position of the circuit board, ensuring that the circuit board maintains the correct position during the transmission process, and improving the accuracy of subsequent electronic component installation. The transmission shaft 2503 transmits the power of the pneumatic pump to the steering shaft. The steering shaft 2505 changes the direction of the power, enabling the upper, left, and right clamps to perform clamping actions flexibly. The sensor 2504 detects the position and state of the circuit board, providing feedback signals for the actions of the alignment device to ensure the accuracy of the alignment operation. The upper clamp 2506, the left clamp 2507, and the right clamp 2508 clamp and align the circuit board from different directions to ensure the accurate position of the circuit board.

[0024] A number of limiting components 306 are fixedly arranged above the turntable 302. The limiting components 306 include a mounting plate 3061. A support frame 3062 is fixedly installed above the mounting plate 3061. A front limiting plate 3063 is movably installed on the front side of the support frame 3062. A rear limiting plate 3064 is movably installed on the rear side of the support frame 3062. The mounting plate 3061 provides an installation base for the limiting components.

[0025] The support frame 3062 supports the front limiting plate and the rear limiting plate. The front limiting plate 3063 and the rear limiting plate 3064 limit the circuit board and the installation device, ensuring that the installation operation is carried out at the correct position and improving the installation accuracy.

[0026] Working principle

[0027] After the motor 22 starts, it drives the conveyor belt 23 to move at a constant speed. When the circuit board with electronic components to be installed is placed on the conveyor belt 23, the circuit board is conveyed forward as the conveyor belt moves. During the conveying process, the guiding device 25 above the connecting frame 24 starts to work. The air pump 2502 provides power and transmits the power to the upper clamp 2506, the left clamp 2507, and the right clamp 2508 through the transmission shaft 2503 and the steering shaft 2505. The sensor 2504 detects the position of the circuit board in real time. When the position of the circuit board deviates, the air pump drives the jaws to act, clamp and adjust the position of the circuit board to ensure that the circuit board maintains the correct position on the conveyor belt. The turntable 302 can rotate movably on the connecting plate 301. According to needs, the turntable 302 rotates to align different mounting devices 305 with the circuit board on the conveyor belt in turn. In this way, the rotation operation of multiple mounting devices 305 can be realized, improving the installation efficiency. The upper moving plate 303 and the lower moving plate 304 can move the circuit board on the conveyor belt 23. When facing circuit boards or electronic components of different thicknesses, the height is adjusted to ensure the accuracy of the installation operation. The component bin 3055 stores the electronic components to be installed. The moving table 3052 can move horizontally on the mounting frame 3051, move the component clamp 3054 above the component bin 3055, and then the component clamp 3054 grabs an electronic component. Then the moving table 3052 moves to move the component clamp 3054 and the electronic component to a specified position above the circuit board. The pressing block 3053 moves downward to press the electronic component onto the circuit board. The support frames 3062 on the mounting plate 3061 support the front limit plate 3063 and the rear limit plate 3064. During the installation process, the front limit plate 3063 and the rear limit plate 3064 limit the circuit board to ensure that the installation operation is carried out at the correct position, prevent position deviation, and improve the installation accuracy.

[0028] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An electronic component mounting device, comprising a base (1), a transmission device (2) fixedly arranged above the base (1), and a mounting assembly (3) fixedly arranged on the front side of the transmission device (2), characterized in that, The installation component (3) includes a connecting plate (301), the connecting plate (301) is fixedly connected to the base (1), a turntable (302) is movably installed on the connecting plate (301), an upper moving plate (303) is movably arranged at the rear side of the turntable (302), a lower moving plate (304) is movably arranged below the upper moving plate (303), several installation devices (305) are fixedly installed on the outer side of the turntable (302), the installation device (305) includes an installation frame (3051), a moving platform (3052) is fixedly installed above the installation frame (3051), a pressing block (3053) is movably connected below the moving platform (3052), a component clamp (3054) is installed below the pressing block (3053), and a component bin (3055) is fixedly arranged at the front side of the moving platform (3052).

2. An electronic component mounting device according to claim 1, characterized in that, The transmission device (2) includes a conveyor belt (23), connecting frames (24) are fixedly arranged on both sides of the conveyor belt (23), and a guiding device (25) is movably installed above the connecting frames (24).

3. An electronic component mounting device according to claim 2, characterized in that, A motor (22) is fixedly connected to the front side of the conveyor belt (23).

4. An electronic component mounting device according to claim 2, characterized in that, The guiding device (25) includes a bottom plate (2501), an air pump (2502) is fixedly installed on the front side of the bottom plate (2501), a transmission shaft (2503) is movably arranged at the front side of the air pump (2502), a steering shaft (2505) is movably connected to the front side of the transmission shaft (2503), a sensor (2504) is fixedly connected to the front side of the steering shaft (2505), an upper clamp (2506) is movably connected above the sensor (2504), a left clamp (2507) is movably connected to the left side of the sensor (2504), and a right clamp (2508) is movably connected to the right side of the sensor (2504).

5. An electronic component mounting device according to claim 1, characterized in that, Several limiting components (306) are fixedly arranged above the turntable (302), the limiting component (306) includes a mounting plate (3061), a support frame (3062) is fixedly installed above the mounting plate (3061), a front limiting plate (3063) is movably installed on the front side of the support frame (3062), and a rear limiting plate (3064) is movably installed on the rear side of the support frame (3062).

Images