Guide hanging bracket for three-roller plate bending machine
By designing a guide hanger on the three-roll rolling machine, the synergistic effect of the guide roller and airbag is used to solve the problem of shaking and deformation of the material during the lifting process, the integrated operation of plate curling, column material lifting and conveying is achieved, and production safety and efficiency are improved.
Patent Information
- Application Number
- CN202422216619.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-10
AI Technical Summary
When lifting column materials in traditional three-roller rolling machines, the materials are prone to shake, resulting in instability and local deformation, especially in the long-distance lifting process.
A guide hanger for a three-roll rolling machine is designed, including a guide roller and an airbag. The guide roller provides a guiding role during the curling of the plate. The airbag provides a stable lift during lifting, and automatically controls through components such as electric push rods, lifting motors and rotating motors.
It improves the stability and safety of materials, simplifies production processes, shortens production cycles, improves production efficiency, and reduces labor intensity.
Smart Images

Figure CN223159883U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of plate rolling machines, in particular to a guiding hanger for a three-roll plate rolling machine. Background Art
[0002] In the field of metal processing, especially during the process of using a three-roll plate rolling machine to curl a plate into an unclosed cylindrical shape, the subsequent material hoisting is a crucial link; the traditional method mainly relies on a crane cooperating with a steel wire rope and a hook for hoisting operations; however, this method has exposed a series of problems in actual operation;
[0003] First of all, when directly hoisting the cylindrical material by hooking the two ends of the cylinder with a hook, it is easy to cause the material to shake during the lifting process; this shaking not only increases the instability of the operation, but also may cause the cylinder to be subjected to uneven forces, thereby causing local deformation; especially during long-distance hoisting, the shaking phenomenon is more significant, posing a serious threat to the quality and safety of the material.
[0004] Therefore, it is necessary to provide a new guiding hanger for a three-roll plate rolling machine to solve the above technical problems. Content of the Utility Model
[0005] To solve the above technical problems, the utility model provides a guiding hanger for a three-roll plate rolling machine.
[0006] The guiding hanger for a three-roll plate rolling machine provided by the utility model includes: a three-roll plate rolling machine body, a main rod and a connecting rod. One end of the three-roll plate rolling machine body is fixedly connected with an extension column. A chute is opened on one side of the extension column. A threaded rod is rotatably connected to the inner wall of the chute. A main rod is slidably connected to the inner wall of the chute. The main rod is threadedly connected with the threaded rod. The bottom end of the main rod is slidably connected with a U-shaped frame. A connecting rod is rotatably connected to the inner wall of the U-shaped frame. A guiding roller is rotatably connected to one side of the connecting rod. An airbag is installed on the other side of the connecting rod.
[0007] Preferably, an electric push rod is fixedly connected to the top end of the main rod. The output end of the electric push rod is fixedly connected to the top end of the U-shaped frame. A lifting motor is fixedly connected to the top end of the extension column. The output end of the lifting motor is fixedly connected to the top end of the threaded rod.
[0008] Preferably, a rotary motor is fixedly connected to one side of the U-shaped frame. One end of the connecting rod close to the rotary motor extends out of the U-shaped frame and is fixedly connected with a worm gear. The output end of the rotary motor is fixedly connected with a worm, and the worm is meshed with the worm gear.
[0009] Preferably, an air pump is fixedly connected to the other side of the U-shaped frame. The output end of the air pump is fixedly connected with a hose, and one end of the hose is connected to the airbag to inflate the airbag.
[0010] Preferably, one side of the three-roll plate bending machine body is rotatably connected with a bracket for supporting the upper roll of the three-roll plate bending machine body, which is used for discharging after flipping.
[0011] Preferably, a driving device is installed on one side of the three-roll plate bending machine body to drive the three-roll plate bending machine body.
[0012] Preferably, two detachable stop bars are installed at the bottom end of the three-roll plate bending machine body to limit the plate processing area.
[0013] Preferably, the surface of the guiding roller is covered with a wear-resistant material layer to improve the wear resistance of the guiding roller, extend its service life, and reduce the frictional damage to the plate to be rolled.
[0014] Compared with the related technology, the guiding hanger for a three-roll plate bending machine provided by the present utility model has the following beneficial effects:
[0015] Improve production safety: Through the guiding function of the guiding roller during the plate curling process, it effectively prevents the shaking and deformation of the material during processing, reducing the risk of safety accidents caused by unstable operation. At the same time, during the hoisting process, the inflation and lifting function of the airbag ensures the stable support of the columnar material, further improving the safety of the hoisting operation.
[0016] Enhance material stability: Whether in the processing or hoisting stage, the coordinated action of the guiding roller and the airbag greatly enhances the stability of the material. The close fit of the guiding roller and the uniform lifting of the airbag jointly ensure the smoothness of the material during the entire processing process, avoiding local damage or deformation caused by uneven stress.
[0017] Improve production efficiency: The guiding hanger integrates the dual functions of guiding and hoisting, realizing the integrated operation of plate curling, columnar material hoisting and conveying. This not only simplifies the production process, but also shortens the production cycle, significantly improving the production efficiency. At the same time, the equipment has a high degree of automation, reducing manual intervention and labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a schematic structural diagram of the guiding hanger for a three-roll plate bending machine provided by the present utility model;
[0019] Figure 2 is Figure 1 a schematic structural diagram of the main rod and the U-shaped frame shown;
[0020] Figure 3 is Figure 1 a schematic structural diagram of the other end of the U-shaped frame shown.
[0021] Reference numerals in the figure: 1. Body of three-roll plate bending machine; 2. Extension column; 3. Sliding groove; 4. Threaded rod; 5. Main rod; 6. U-shaped frame; 7. Connecting rod; 8. Guide roller; 9. Air bag; 10. Electric push rod; 11. Lifting motor; 12. Rotating motor; 13. Worm gear; 14. Worm; 15. Air pump; 16. Hose; 17. Bracket; 18. Driving device; 19. Stop rod. Detailed implementation manners
[0022] In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0023] The following describes the specific implementation of the present utility model in detail with reference to specific embodiments.
[0024] Please refer to Figures 1-3 , a guiding hanger for a three-roll plate bending machine, the guiding hanger for the three-roll plate bending machine includes: a body 1 of the three-roll plate bending machine, a main rod 5 and a connecting rod 7. One end of the body 1 of the three-roll plate bending machine is fixedly connected with an extension column 2. A sliding groove 3 is formed on one side of the extension column 2. A threaded rod 4 is rotatably connected to the inner wall of the sliding groove 3. A main rod 5 is slidably connected to the inner wall of the sliding groove 3. The main rod 5 is threadedly connected with the threaded rod 4. The bottom end of the main rod 5 is slidably connected with a U-shaped frame 6. A connecting rod 7 is rotatably connected to the inner wall of the U-shaped frame 6. A guide roller 8 is rotatably connected to one side of the connecting rod 7. An air bag 9 is installed on the other side of the connecting rod 7. A bracket 17 is rotatably connected to one side of the body 1 of the three-roll plate bending machine. A driving device 18 is installed on one side of the body 1 of the three-roll plate bending machine. Two detachable stop rods 19 are installed at the bottom end of the body 1 of the three-roll plate bending machine. The surface of the guide roller 8 is covered with a wear-resistant material layer to improve the wear resistance of the guide roller 8, extend its service life, and reduce the frictional damage with the plate to be rolled.
[0025] Please refer to Figure 1 , the top end of the main rod 5 is fixedly connected with an electric push rod 10. The output end of the electric push rod 10 is fixedly connected with the top end of the U-shaped frame 6. The top end of the extension column 2 is fixedly connected with a lifting motor 11. The output end of the lifting motor 11 is fixedly connected with the top end of the threaded rod 4.
[0026] Please refer to Figures 2-3 , a rotating motor 12 is fixedly connected to one side of the U-shaped frame 6. One end of the connecting rod 7 close to the rotating motor 12 extends out of the U-shaped frame 6 and is fixedly connected with a worm gear 13. The output end of the rotating motor 12 is fixedly connected with a worm 14. The worm 14 is meshed with the worm gear 13. An air pump 15 is fixedly connected to the other side of the U-shaped frame 6. The output end of the air pump 15 is fixedly connected with a hose 16. One end of the hose 16 is connected to the air bag 9.
[0027] The working principle of the guiding hanging bracket for a three-roll plate bending machine provided by the present utility model is as follows:
[0028] 1. Initial state and preparation
[0029] Equipment startup: Before the sheet is ready for curling processing, the main body 1 of the three-roll plate bending machine starts, and at the same time, the lifting motor 11 is in a standby state. The main rod 5 and the U-shaped frame 6, guiding roller 8 and other components on it are in the initial position;
[0030] Guiding roller position adjustment: At this time, the rotating motor 12 does not work, and the guiding roller 8 naturally hangs down or remains at a preset initial angle through the connecting rod 7 so as not to interfere with the entry of the sheet;
[0031] 2. Sheet processing and guiding
[0032] Sheet curling: When the sheet enters the three-roll plate bending machine for curling processing, according to the processing requirements, the rotating motor 12 is started through the control system; the output end of the rotating motor 12 drives the worm 14 to rotate, and the worm meshes with the worm gear 13, thereby driving the connecting rod 7 and the guiding roller 8 to rotate to the upward position;
[0033] Guiding function: After the guiding roller 8 rotates upward, its surface closely adheres to the outer surface of the sheet. As the sheet curls, the guiding roller plays a guiding and supporting role to ensure that the sheet can be evenly and stably curled into a cylindrical shape;
[0034] 3. Preparation for hoisting the cylindrical material
[0035] Sheet processing completed: When the sheet is completely curled into a cylindrical material, the processing action of the three-roll plate bending machine is stopped;
[0036] Guiding roller position adjustment: The rotating motor 12 is started again, but this time the guiding roller 8 is rotated to the downward position, and at the same time the airbag 9 faces upward; in this way, the airbag can be prepared to inflate and lift the cylindrical material;
[0037] 4. Hoisting and conveying of the cylindrical material
[0038] Airbag inflation: The air pump 15 is started, and air is inflated into the airbag 9 through the hose 16; as the airbag expands, it gradually adheres to and lifts the bottom of the cylindrical material, providing stable support for hoisting;
[0039] Hoisting operation: At this time, an external crane or other hoisting equipment can intervene, and the connection between the cylindrical material and the guiding hanging bracket is released through a hook or other hoisting tool, and the cylindrical material is smoothly lifted for transportation;
[0040] Material transportation: If it is necessary to transport cylindrical materials over a short distance on the ground or between different devices, the lifting motor 11 can be driven to rotate the threaded rod 4, driving the main rod 5 and the U-shaped frame 6 to move up and down along the chute 3. At the same time, the electric push rod 10 can adjust the inclination angle of the U-shaped frame 6 as needed to assist in the stable transportation of the cylindrical materials;
[0041] 5. Safety and Efficiency
[0042] Stability: The guiding function of the guiding roller 8 during the curling process of the plate and the lifting function of the airbag 9 during hoisting jointly ensure the stability of the cylindrical materials during processing, hoisting, and transportation, reducing the risk of shaking and deformation;
[0043] Versatility: This guiding and hanging device can not only play a guiding role during the curling process of the plate, but also realize the hoisting and transportation of the cylindrical materials after processing, improving production efficiency and equipment utilization rate.
[0044] The above are only the embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, shall be equally included in the patent protection scope of the present invention.
Claims
1. A guiding hanger for a three-roll plate bending machine, characterized in that, Including: The three-roll plate bending machine body (1), one end of the three-roll plate bending machine body (1) is fixedly connected with an extension column (2), a chute (3) is opened on one side of the extension column (2), and a threaded rod (4) is rotatably connected to the inner wall of the chute (3); A main rod (5), the main rod (5) is slidably connected to the inner wall of the chute (3), the main rod (5) is threadedly connected with the threaded rod (4), and the bottom end of the main rod (5) is slidably connected with a U-shaped frame (6); A connecting rod (7), the connecting rod (7) is rotatably connected to the inner wall of the U-shaped frame (6), a guiding roller (8) is rotatably connected to one side of the connecting rod (7), and an airbag (9) is installed on the other side of the connecting rod (7).
2. The guiding hanger for a three-roll plate bending machine according to claim 1, wherein, The top end of the main rod (5) is fixedly connected with an electric push rod (10), the output end of the electric push rod (10) is fixedly connected with the top end of the U-shaped frame (6), the top end of the extension column (2) is fixedly connected with a lifting motor (11), and the output end of the lifting motor (11) is fixedly connected with the top end of the threaded rod (4).
3. The guiding hanger for a three-roll plate bending machine according to claim 1, characterized in that, A rotating motor (12) is fixedly connected to one side of the U-shaped frame (6), a worm gear (13) is fixedly connected to the end of the connecting rod (7) close to the rotating motor (12) and extends out of the U-shaped frame (6), the output end of the rotating motor (12) is fixedly connected with a worm (14), and the worm (14) is meshed with the worm gear (13).
4. The guiding hanger for a three-roll plate bending machine according to claim 1, characterized in that, An air pump (15) is fixedly connected to the other side of the U-shaped frame (6), the output end of the air pump (15) is fixedly connected with a hose (16), and one end of the hose (16) is connected to the airbag (9).
5. The guiding hanger for a three-roll plate bending machine according to claim 1, characterized in that, A bracket (17) is rotatably connected to one side of the three-roll plate bending machine body (1).
6. The guiding hanger for a three-roll plate bending machine according to claim 1, wherein, A driving device (18) is installed on one side of the three-roll plate bending machine body (1).
7. The guiding hanger for a three-roll plate bending machine according to claim 1, wherein, Two detachable stop rods (19) are installed at the bottom end of the three-roll plate bending machine body (1).
8. The guiding hanger for a three-roll plate bending machine according to claim 1, characterized in that, The surface of the guiding roller (8) is covered with a wear-resistant material layer to improve the wear resistance of the guiding roller (8).