Cooling device for machining fan-shaped section roller of continuous casting machine

By designing a cooling device including a fixed bracket, bottomless receiving box, lifting and water jet box and electric push rod, the problem of insufficient cooling of the fan section roller is solved, efficient cooling and recycling of water resources are achieved, and the quality of the casting blank and the operating rate of the casting machine are improved.

CN223160041UActive Publication Date: 2025-07-29CHANGZHOU HENGMING ROLLER MFG CO LTD
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Patent Information

Application Number
CN202421988628.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-07-29
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

The fan-shaped rollers of continuous casting machines are insufficiently cooled during the high-temperature slab transport process, resulting in deformation and damage to the rollers. The existing cooling methods have problems such as cumbersome layout and large water consumption.

Method used

A water storage cooling mechanism including a fixed bracket, a bottomless receiving box, a lifting water jet box and an electric push rod is designed. The water nozzle is aligned with the fan roller for cooling, and the cooling water is recovered into the water storage chamber. The use of the cooling water is adjusted by the lifting water jet box and the electric push rod to achieve continuous cooling.

Benefits of technology

It improves the cooling effect of the fan roller, reduces waste of water resources, simplifies the layout process of cooling devices, and improves the quality of the casting blank and the operating rate of the casting machine.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a cooling device for machining a fan-shaped section roller of a continuous casting machine, which belongs to the technical field of cooling devices and comprises a fixed support, a water storage cooling mechanism is arranged on the lower portion of the fixed support and comprises a bottomless receiving box, a lifting water spraying box and an electric push rod, the bottomless receiving box is fixed at the lower port of the fixed support, and the lifting water spraying box is fixed at the lower port of the fixed support. The lifting water spraying box is arranged in the bottomless receiving box, and the electric push rod is arranged below the lifting water spraying box; through the arrangement of the lifting water spraying box and the water spraying nozzle, the lifting water spraying box is suspended below the fan-shaped roller when the electric push rod is in a lifting state, and cooling water introduced into the lifting water spraying box is aligned to the fan-shaped roller through the water spraying nozzle and is sprayed upwards for cooling treatment; the cooling water automatically falls back and is collected into the water storage chamber of the bottomless receiving box after cooling the fan-shaped roller, so that the bottomless receiving box can synchronously collect the cooling water for reuse in the water storage process.
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Description

Technical Field

[0001] The utility model belongs to the technical field of cooling devices, and particularly relates to a cooling device for processing rollers of a segment of a continuous casting machine. Background Art

[0002] Continuous casting is essentially a process of continuously injecting molten metal into a mold, forming a solidified shell with a certain strength and then pulling out the casting blank. The segment is one of the key equipment in the continuous casting process. It supports and guides the shell with a liquid core through upper and lower pinch rolls, pulls and straightens the casting blank, and further accelerates the solidification of the casting blank by means of the direct cooling of secondary cooling water and the indirect cooling of the cooling water of the segment. The quality of the segment of the continuous casting machine directly affects the quality of the casting blank, the drawing speed of the casting machine and the operation rate of the casting machine, etc., and plays a very important role in continuous casting production and quality.

[0003] The segment of the continuous casting machine requires cooling the high-temperature slab by vertically arranging cooling nozzles between the segment rollers. However, due to the slab transmission covering the segment rollers and resulting in insufficient cooling of the segment rollers themselves, there is a problem of deformation and damage of the segment rollers under the long-term high-temperature conduction of the high-temperature slab. In order to cool the segment rollers, arranging a water spraying cooling system is relatively cumbersome, and due to the shielding of the segment rollers by the slab transmission and transportation, the arrangement is difficult. In addition, the direct method of continuously spraying water for cooling has the disadvantage of large water consumption. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a cooling device for processing rollers of a segment of a continuous casting machine to solve the problems raised in the above background art.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A cooling device for processing rollers of a segment of a continuous casting machine, including a fixed bracket. A water storage and cooling mechanism is arranged at the lower part of the fixed bracket. The water storage and cooling mechanism includes a bottomless receiving box, a lifting water spraying box and an electric push rod. The bottomless receiving box is fixed at the lower port of the fixed bracket. The lifting water spraying box is arranged inside the bottomless receiving box. The electric push rod is arranged below the lifting water spraying box. The surface of the lifting water spraying box is provided with water spraying nozzles. A water passing hose with a stop valve is arranged at the lower end of the lifting water spraying box.

[0006] It should be noted in the solution that the inside of the lifting water spraying box is hollow, and the water passing hose is communicated with the inner cavity of the lifting water spraying box.

[0007] Furthermore, it is worth noting that the water spraying nozzles are evenly distributed on the upper end surface of the lifting water spraying box, and the water spraying nozzles are communicated with the inner cavity of the lifting water spraying box.

[0008] Furthermore, it should be noted that a lifting base is fixed to the lower port of the bottomless receiving box. A telescopic sliding opening is provided on the surface of the lifting base, and the water passing hose is inserted into the telescopic sliding opening of the lifting base.

[0009] As a preferred implementation manner, a sealing rubber ring is fixed to the side surface of the lifting and spraying box, and the sealing rubber ring is attached to the inner wall of the bottomless receiving box.

[0010] As a preferred implementation manner, a water storage chamber is provided inside the bottomless receiving box, and the lifting and spraying box is arranged directly below the roll of the continuous casting machine segment.

[0011] As a preferred implementation manner, the sleeve housing of the electric push rod is fixed to the bottom of the lifting base, and the output shaft of the electric push rod passes through the lifting base and is fixed to the bottom of the lifting and spraying box.

[0012] As a preferred implementation manner, a support frame is fixed to the lower end surface of the lifting base. A fixing hole is provided on the upper surface of the fixing bracket, and the fixing bracket is fixed to the lower end of the roll rack of the continuous casting machine segment. An immersion roll docking port is provided at the upper end of the fixing bracket.

[0013] Compared with the prior art, a cooling device for processing the rolls of a continuous casting machine segment provided by the present utility model has at least the following beneficial effects:

[0014] (1) By providing the lifting and spraying box and the spray nozzles, when the electric push rod is in the raised state, the lifting and spraying box is suspended below the segment roll. The cooling water introduced into the lifting and spraying box is sprayed onto the segment roll through the spray nozzles for cooling from above. After the cooling water cools the segment roll, it automatically falls back and is collected in the water storage chamber of the bottomless receiving box. In this way, the bottomless receiving box can synchronously collect the cooling water during the water storage process for reuse.

[0015] (2) By providing the water storage and cooling mechanism, after the bottomless receiving box is filled with water, it is introduced into the roll rack of the continuous casting machine segment through the immersion roll docking port to soak and cool the high-temperature segment roll. The continuous contact with the cooling water is beneficial to improving the cooling effect of the segment roll. When the water temperature in the bottomless receiving box drops due to high-temperature evaporation during water storage, the water storage height can be adjusted to maintain the soaking and cooling operation of the segment roll. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0017] Figure 1 This is a three-dimensional diagram of the overall structure of a cooling device for processing a sector roller of a continuous casting machine according to the present invention;

[0018] Figure 2 This is a three-dimensional diagram of the lifting water spray box structure of a cooling device for processing sector rollers of a continuous casting machine according to the utility model;

[0019] Figure 3 This is a three-dimensional diagram of the water spray nozzle structure of a cooling device for processing a sector roller of a continuous casting machine according to the utility model;

[0020] Figure 4 This is a three-dimensional diagram of the sealing rubber ring structure of a cooling device for processing sector rollers of a continuous casting machine according to the utility model.

[0021] In the figure: 1. Fixed bracket; 2. Fixed hole; 3. Bottomless receiving box; 4. Lifting base; 5. Support frame; 6. Water storage chamber; 7. Lifting water spray box; 8. Water nozzle; 9. Water hose; 10. Sealing rubber ring; 11. Electric push rod; 12. Dipping roller docking port. DETAILED DESCRIPTION

[0022] The present invention will be further described below with reference to the embodiments.

[0023] See also Figure 1-4 The utility model provides a cooling device for processing the sector rollers of a continuous casting machine, comprising a fixed bracket 1. A water storage cooling mechanism is provided at the lower part of the fixed bracket 1. The water storage cooling mechanism comprises a bottomless receiving box 3, a lifting water spray box 7 and an electric push rod 11. The bottomless receiving box 3 is fixed at the lower port of the fixed bracket 1. The lifting water spray box 7 is arranged inside the bottomless receiving box 3. The electric push rod 11 is arranged below the lifting water spray box 7. A water spray nozzle 8 is provided on the surface of the lifting water spray box 7. A water hose 9 with a shut-off valve is provided at the lower end of the lifting water spray box 7.

[0024] Further as Figure 1 、 Figure 2 and Figure 3 As shown, it is worth explaining in detail that the interior of the lifting water spray box 7 is hollow, and the water hose 9 is connected to the inner cavity of the lifting water spray box 7.

[0025] Further as Figure 3 As shown, it is worth noting that the water nozzles 8 are evenly distributed on the upper end surface of the lifting water spray box 7, and the water nozzles 8 are connected to the inner cavity of the lifting water spray box 7.

[0026] This solution has the following working process: Before use, the fixed bracket 1 is fixedly connected to the frame outside the segment roll of the continuous caster, so that the frame of the segment roll of the continuous caster, the fixed bracket 1, the bottomless receiving box 3 and the lifting base 4 form a cooling water tank. At the same time, the lifting spray box 7 is connected to the high-pressure water flow through the water pipe 9 below. When in use, the lifting spray box 7 is suspended below the segment roll in the raised state of the electric push rod 11. The cooling water introduced into the lifting spray box 7 is sprayed onto the segment roll through the spray nozzles 8 for cooling from above. After the cooling water cools the segment roll, it automatically falls back and is collected in the water storage chamber 6 of the bottomless receiving box 3. In this way, the bottomless receiving box 3 can collect the cooling water synchronously during the water storage process for reuse.

[0027] According to the above working process, it can be known that: the lifting spray box 7 is suspended below the segment roll in the raised state of the electric push rod 11. The cooling water introduced into the lifting spray box 7 is sprayed onto the segment roll through the spray nozzles 8 for cooling from above. After the cooling water cools the segment roll, it automatically falls back and is collected in the water storage chamber 6 of the bottomless receiving box 3. In this way, the bottomless receiving box 3 can collect the cooling water synchronously during the water storage process for reuse.

[0028] Furthermore, as shown in Figure 1 、 Figure 2 and Figure 4 it is worth specifically stating that the lower port of the bottomless receiving box 3 is fixed with a lifting base 4, and the surface of the lifting base 4 is provided with a telescopic sliding opening. The water pipe 9 is arranged in the telescopic sliding opening of the lifting base 4.

[0029] Furthermore, as shown in Figure 4 it is worth specifically stating that a sealing rubber ring 10 is fixed on the side of the lifting spray box 7, and the sealing rubber ring 10 is attached to the inner wall of the bottomless receiving box 3.

[0030] Furthermore, as shown in Figure 1 it is worth specifically stating that a water storage chamber 6 is arranged inside the bottomless receiving box 3, and the lifting spray box 7 is arranged directly below the segment roll of the continuous caster. During the process of continuously filling the bottomless receiving box 3 with water, the lifting spray box 7 descends along the bottomless receiving box 3, so as to expand the water storage space of the bottomless receiving box 3. After the bottomless receiving box 3 is filled, it is introduced into the frame of the segment roll of the continuous caster through the immersion roll docking port 12 for soaking and cooling the high-temperature segment roll. The way of continuous contact with the cooling water is conducive to improving the cooling effect of the segment roll. When the water temperature drops due to high-temperature evaporation during the water storage inside the bottomless receiving box 3, the electric push rod 11 can be used to control the lifting spray box 7 to lift upward along the bottomless receiving box 3, so as to adjust the water storage height to maintain the soaking and cooling work of the segment roll.

[0031] Furthermore, as shown in Figure 1As shown, it is worth explaining in detail that the sleeve housing of the electric push rod 11 is fixed to the bottom of the lifting base 4, and the output shaft of the electric push rod 11 passes through the lifting base 4 and is fixed to the bottom of the lifting water spray box 7.

[0032] Further as Figure 1 As shown, it is worth mentioning that a support frame 5 is fixed to the lower end surface of the raised base 4, a fixing hole 2 is provided on the upper surface of the fixed bracket 1, the fixed bracket 1 is fixed to the lower end of the sector roller frame of the continuous casting machine, and a dipping roller docking port 12 is provided at the upper end of the fixed bracket 1.

[0033] In summary: the lifting water spray box 7 is suspended in the lower position of the fan-shaped roller when the electric push rod 11 is raised. The cooling water entering the lifting water spray box 7 is sprayed on the fan-shaped roller from above through the water nozzle 8 for cooling treatment. After the cooling water cools the fan-shaped roller, it automatically falls back and is collected in the water storage chamber 6 of the bottomless receiving box 3. In this way, the bottomless receiving box 3 can synchronously collect cooling water for reuse during the water storage process; after the bottomless receiving box 3 is full, it is passed into the fan-shaped segment roller frame of the continuous casting machine through the immersion roller interface 12 and the high-temperature fan-shaped roller is immersed and cooled. The continuous contact with cooling water is beneficial to improving the cooling effect of the fan-shaped roller. When the water temperature drops due to high-temperature evaporation in the bottomless receiving box 3, the water storage height can be adjusted to maintain the immersion and cooling of the fan-shaped roller.

[0034] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A cooling device for processing rolls of a segment of a continuous casting machine, comprising a fixed bracket (1), characterized in that: A water storage and cooling mechanism is provided at the lower part of the fixed support (1). The water storage and cooling mechanism includes a bottomless receiving box (3), a lifting water spraying box (7), and an electric push rod (11). The bottomless receiving box (3) is fixed at the lower port of the fixed support (1). The lifting water spraying box (7) is arranged inside the bottomless receiving box (3). The electric push rod (11) is arranged below the lifting water spraying box (7). The surface of the lifting water spraying box (7) is provided with water spraying nozzles (8), and a water passing hose (9) with a stop valve is arranged at the lower end of the lifting water spraying box (7).

2. The cooling device for processing the rolls of a segment of a continuous casting machine according to claim 1, wherein: The inside of the lifting water spraying box (7) is hollow, and the water passing hose (9) is communicated with the inner cavity of the lifting water spraying box (7).

3. The cooling device for processing the rolls of a segment of a continuous casting machine according to claim 2, characterized in that: The water spraying nozzles (8) are evenly distributed on the upper end surface of the lifting water spraying box (7), and the water spraying nozzles (8) are communicated with the inner cavity of the lifting water spraying box (7).

4. A cooling device for processing rolls of a segment of a continuous casting machine according to claim 3, characterized in that: A raised base (4) is fixed at the lower port of the bottomless receiving box (3). A telescopic sliding opening is formed on the surface of the raised base (4), and the water passing hose (9) is arranged in the telescopic sliding opening of the raised base (4).

5. The cooling device for processing the rolls of the segment of a continuous casting machine according to claim 4, characterized in that: A sealing rubber ring (10) is fixed on the side surface of the lifting water spraying box (7), and the sealing rubber ring (10) is attached to the inner wall of the bottomless receiving box (3).

6. The cooling device for processing the rolls of the segment of the continuous casting machine according to claim 5, characterized in that: A water storage chamber (6) is arranged inside the bottomless receiving box (3), and the lifting water spraying box (7) is arranged directly below the roll of the continuous casting machine sector segment.

7. A cooling device for processing the rollers of a segment of a continuous casting machine according to claim 6, characterized in that: The sleeve housing of the electric push rod (11) is fixed at the bottom of the raised base (4), and the output shaft of the electric push rod (11) passes through the raised base (4) and is fixed at the bottom of the lifting water spraying box (7).

8. A cooling device for processing the rollers of a segment of a continuous casting machine according to claim 7, characterized in that: A support frame (5) is fixed on the lower end surface of the raised base (4). A fixing hole (2) is formed on the upper surface of the fixed support (1). The fixed support (1) is fixed at the lower end of the continuous casting machine sector segment roll rack, and an immersion roll docking port (12) is arranged at the upper end of the fixed support (1).