Industrial equipment state safety monitoring device

By introducing tracks and rotation mechanisms into the industrial equipment status monitoring device, the flexible movement and angle changes of the detector are achieved, the problem of inability to detect in all aspects in the prior art is solved, and the accuracy and practicality of monitoring are improved.

CN223160603UActive Publication Date: 2025-07-29国能神福(石狮)发电有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422423346.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-07-29
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

The existing industrial equipment status monitoring devices cannot flexibly change the monitoring location, resulting in the inability to conduct comprehensive inspections and inconvenient use.

Method used

A moving mechanism including a track, a motor, a slider, a roller and a rotating mechanism is designed so that the detector can move and rotate on the track, increase the detection range and angle, and is equipped with infrared spotlights for abnormal illumination.

Benefits of technology

The detector is fully detected, which reduces detection blind spots, improves monitoring accuracy, and irradiates abnormal situations through infrared spotlights, enhancing the practicality of the device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223160603U_ABST
    Figure CN223160603U_ABST
Patent Text Reader

Abstract

The utility model discloses an industrial equipment state safety monitoring device which comprises a track which is arranged to be of a hollow square plate structure, and a motor is installed on the surface of the track. A moving mechanism is mounted on the surface of the rail, and the moving mechanism is characterized in that a sliding block is embedded in the surface of the rail, the other end of the sliding block is connected with a motor, sliding grooves are symmetrically embedded in the surface of the rail, rolling wheels are mounted in the sliding grooves, one end of each rolling wheel is connected with an output shaft of the motor, and the other end of each rolling wheel is connected with an output shaft of the motor. And a mounting block is mounted on the surface of an output shaft of the roller in a sleeving manner. According to the industrial equipment state safety monitoring device, the moving mechanism is arranged, the position of the detector is moved, the detection range is increased, the motor drives the roller to rotate, the roller drives the detector to move through the mounting block, detection dead angles of the detector can be reduced, and the monitoring accuracy of the detector is improved; and meanwhile, the infrared spotlight can be used for irradiating abnormal conditions, so that the practicability of the device is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of safety monitoring, in particular to a safety monitoring device for the state of industrial equipment. Background Technique

[0002] Industrial equipment refers to industrial production equipment and various machine tools, such as lathes, milling machines, grinding machines, planers and other machines. When industrial equipment is in use, it is usually necessary to monitor its state in real time through industrial equipment state monitoring. Industrial equipment state monitoring is a technology that monitors the operating conditions of equipment through real-time data collection and analysis. It can provide an accurate assessment of the equipment's health status, help predict potential failures and optimize maintenance plans. Mechanical state monitoring is to check and monitor the working state of the whole or its parts of the running mechanical equipment to judge whether it is running normally, whether there are signs of abnormality and deterioration, or to track abnormal situations, predict the trend of its deterioration, and determine the degree of its deterioration and wear. However, when the existing safety monitoring devices are in use, it is inconvenient to change the position of industrial equipment state monitoring. Usually, the position of industrial equipment state monitoring is fixed, and the industrial equipment cannot be detected comprehensively, which is relatively inconvenient to use. Content of the Utility Model

[0003] The purpose of the utility model is to provide a safety monitoring device for the state of industrial equipment, so as to solve the problems put forward in the above background technique that it is inconvenient to change the position of industrial equipment state monitoring, usually the position of industrial equipment state monitoring is fixed, the industrial equipment cannot be detected comprehensively, and it is relatively inconvenient to use.

[0004] To achieve the above purpose, the utility model provides the following technical solution: A safety monitoring device for the state of industrial equipment, including a track arranged as a hollow square plate structure, and a motor is installed on the surface of the track;

[0005] A moving mechanism is installed on the surface of the track, and the moving mechanism includes: a slider is embedded on the surface of the track, and the other end of the slider is connected to the motor. Chutes are symmetrically embedded on the surface of the track, and rollers are installed inside the chutes. One end of the rollers is connected to the output shaft of the motor, and a mounting block is sleeved on the surface of the output shaft of the rollers.

[0006] Preferably, a rotating mechanism is arranged inside the track, and the rotating mechanism includes: a sleeve is fixedly connected to the bottom of the mounting block, and a rotating rod is rotatably installed inside the bottom of the sleeve. The other end of the rotating rod penetrates through the sleeve and is fixedly installed with a gear. A detector is fixedly connected to the bottom of the rotating rod. A cleaning block is fixedly connected to the bottom of the track, and a rack is installed on the surface of the track.

[0007] With the above technical solution, a rotating mechanism is provided, which can drive the detector to rotate, enabling the detector to perform a full-range inspection of industrial equipment.

[0008] Preferably, the surface of the track is provided with a groove, and the slider is arranged inside the groove of the track, and the slider is slidably connected to the track, and the motor is slidably connected to the track.

[0009] With the above technical solution, the motor drives the roller to rotate, causing the roller to rotate on the surface of the track. At this time, when the roller moves, it drives the motor to move, and the motor drives the slider to slide.

[0010] Preferably, the middle part of the track is provided with a hollow structure, and the mounting block is arranged inside the hollow structure of the track.

[0011] With the above technical solution, the motor drives the mounting block to rotate inside the hollow structure of the track, which can limit the mounting block.

[0012] Preferably, the track is slidably connected to the mounting block, and the mounting block is rotatably connected to the output shaft of the roller.

[0013] With the above technical solution, when the roller moves, the roller drives the mounting block to slide inside the track.

[0014] Preferably, the surface of the track is provided with a guiding groove, and the roller is embedded inside the guiding groove of the track.

[0015] With the above technical solution, the motor drives the roller to rotate inside the track, causing it to move on the surface of the track.

[0016] Preferably, the sleeve is arranged inside the hollow structure of the track, and the sleeve is rotatably connected to the rotating rod.

[0017] With the above technical solution, when the gear drives the rotating rod to rotate, the rotating rod can rotate inside the sleeve.

[0018] Preferably, an infrared spotlight is fixedly connected to the bottom of the detector, and the detector is arranged at the bottom of the track.

[0019] With the above technical solution, the detector can control the infrared spotlight to turn on, enabling the infrared spotlight to irradiate the abnormal situation.

[0020] Preferably, the cleaning block is arranged on one side of the track, and the cleaning block is arranged corresponding to the position of the detector, and the cleaning block is slidably connected to the detector.

[0021] With the above technical solution, when the detector rotates, the cleaning block can clean the surface of the detector.

[0022] Preferably, the rack is arranged inside the hollow structure of the track, and the positions of the rack and the gear are correspondingly arranged, and the gear and the rack are meshed and connected.

[0023] With the above technical solution, when the gear moves, the rack meshes with the gear to drive the gear to rotate.

[0024] Compared with the prior art, the beneficial effects of the present utility model are as follows: This industrial equipment status safety monitoring device:

[0025] 1. A moving mechanism is provided to move the position of the detector, increase the detection range. The motor drives the roller to rotate, and the roller drives the detector to move through the mounting block, which can reduce the detection dead angle of the detector, increase the accuracy of the detector monitoring, and at the same time, the infrared spotlight can irradiate the abnormal situation, facilitating the practicality of the device;

[0026] 2. A rotating mechanism is provided. When the detector moves, the rack drives the gear to rotate, and the gear drives the rotating rod to rotate. At this time, the rotating rod drives the detector at the bottom to rotate, which can increase the detection range and detection angle of the detector. At the same time, when the detector moves, the cleaning block can clean the surface of the detector to prevent the surface of the detector from getting dirty. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 is a three-dimensional structure schematic diagram of the present utility model;

[0028] Figure 2 is a three-dimensional structure schematic diagram of the infrared spotlight installation of the present utility model;

[0029] Figure 3 is a three-dimensional structure schematic diagram of the rack installation of the present utility model;

[0030] Figure 4 is a three-dimensional structure schematic diagram of the chute installation of the present utility model;

[0031] Figure 5 is a three-dimensional structure schematic diagram of the gear installation of the present utility model;

[0032] Figure 6 is a three-dimensional structure schematic diagram of the sleeve installation of the present utility model.

[0033] In the figure: 10, track;

[0034] 20, motor; 201, slider; 202, chute; 203, roller; 204, mounting block; 205, infrared spotlight;

[0035] 30, sleeve; 301, rotating rod; 302, gear; 303, detector; 304, cleaning block; 305, rack. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0036] Next, in combination with the accompanying drawings in the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0037] Please refer to Figure 1-6 , the present invention provides a technical solution: an industrial equipment status safety monitoring device, including a track 10, a motor 20, a slider 201, a chute 202, rollers 203, a mounting block 204, an infrared spotlight 205, a sleeve 30, a rotating rod 301, a gear 302, a detector 303, a cleaning block 304, and a rack 305;

[0038] This industrial equipment status safety monitoring device facilitates changing the position of the detector 303. The specific implementation method is as follows:

[0039] The track 10 is set as a hollow square plate structure, and a motor 20 is installed on the surface of the track 10; a moving mechanism is installed on the surface of the track 10, and the moving mechanism includes: a slider 201 is embedded on the surface of the track 10, and the other end of the slider 201 is connected to the motor 20. Chutes 202 are symmetrically embedded on the surface of the track 10, and rollers 203 are installed inside the chutes 202, and one end of the rollers 203 is connected to the output shaft of the motor 20. A mounting block 204 is sleeved on the surface of the output shaft of the rollers 203. A groove is provided on the surface of the track 10, and the slider 201 is arranged inside the groove of the track 10, and the slider 201 is slidably connected to the track 10. The motor 20 is slidably connected to the track 10. The middle part of the track 10 is set as a hollow structure, and the mounting block 204 is arranged inside the hollow structure of the track 10. The track 10 is slidably connected to the mounting block 204, and the mounting block 204 is rotatably connected to the output shaft of the rollers 203. A guiding groove is provided on the surface of the track 10, and the rollers 203 are embedded inside the guiding groove of the track 10.

[0040] Start the motor 20. The output shaft of the motor 20 drives the roller 203 to rotate, causing the roller 203 to rotate on the surface of the track 10. At this time, the roller 203 drives the motor 20 to move, causing the motor 20 to drive the slider 201 to move. At this time, the end of the slider 201 slides inside the groove of the track 10. At this time, the roller 203 drives the mounting block 204 to move, and the output shaft of the roller 203 rotates inside the mounting block 204. The roller 203 drives the mounting block 204 to move inside the hollow structure of the track 10. At the same time, the mounting block 204 drives the detector 303 to move through the sleeve 30 and the rotating rod 301, causing the detector 303 to move at the bottom of the track 10, which can drive the position of the detector 303 to move. When the detector 303 detects an abnormal situation, the motor 20 can be controlled to stop moving, and the infrared spotlight 205 can be controlled to turn on, which can irradiate the position where the abnormal situation occurs, facilitating subsequent maintenance.

[0041] The industrial equipment status safety monitoring device can change the detection angle of the detector 303. The specific implementation method is as follows:

[0042] A rotating mechanism is arranged inside the track 10, and the rotating mechanism includes: the bottom of the mounting block 204 is fixedly connected with a sleeve 30, and the bottom of the sleeve 30 is embedded and rotatably installed with a rotating rod 301. The other end of the rotating rod 301 penetrates through the sleeve 30 and is fixedly installed with a gear 302. The bottom of the rotating rod 301 is fixedly connected with a detector 303. The bottom of the track 10 is fixedly connected with a cleaning block 304, and a rack 305 is installed on the surface of the track 10. The sleeve 30 is arranged inside the hollow structure of the track 10, and the sleeve 30 and the rotating rod 301 are rotatably connected. The bottom of the detector 303 is fixedly connected with an infrared spotlight 205, and the detector 303 is arranged at the bottom of the track 10. The cleaning block 304 is arranged on one side of the track 10, and the cleaning block 304 and the detector 303 are arranged corresponding to each other, and the cleaning block 304 and the detector 303 are slidably connected. The rack 305 is arranged inside the hollow structure of the track 10, and the rack 305 and the gear 302 are arranged corresponding to each other, and the gear 302 and the rack 305 are meshed.

[0043] When the installation block 204 moves, the installation block 204 drives the sleeve 30 to move. The sleeve 30 drives the gear 302 to move through the rotating rod 301, causing the gear 302 to move on one side of the rack 305. At this time, the rack 305 can drive the gear 302 to rotate, enabling the gear 302 to mesh with the rack 305. As the gear 302 rotates, the gear 302 drives the rotating rod 301 to rotate, causing the rotating rod 301 to rotate inside the sleeve 30. At the same time, the rotating rod 301 drives the detector 303 to rotate, which can increase the detection area of the detector 303. When the detector 303 moves to one side of the cleaning block 304, it rotates on the surface of the cleaning block 304. At this time, the cleaning block 304 can clean the surface of the detector 303 and sweep away the dust adhered to the surface of the detector 303.

[0044] Working principle: When using this industrial equipment status safety monitoring device, a motor 20, a slider 201, a chute 202, a roller 203, and an installation block 204 are provided to facilitate changing the position of the detector 303. A detector 303, a cleaning block 304, and a rack 305 are provided to change the detection angle of the detector 303, increasing the overall practicality.

[0045] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An industrial equipment status safety monitoring device, wherein the track (10) is arranged as a hollow square plate structure, and a motor (20) is installed on the surface of the track (10); It is characterized in that: A moving mechanism is installed on the surface of the track (10), and the moving mechanism includes: a slider (201) is embedded on the surface of the track (10), and the other end of the slider (201) is connected to the motor (20). Symmetrically embedded chutes (202) are arranged on the surface of the track (10), and rollers (203) are installed inside the chutes (202), and one end of the rollers (203) is connected to the output shaft of the motor (20). An installation block (204) is sleeved on the surface of the output shaft of the rollers (203).

2. An industrial equipment status safety monitoring device according to claim 1, characterized in that: A rotating mechanism is arranged inside the track (10), and the rotating mechanism includes: a sleeve (30) is fixedly connected to the bottom of the installation block (204), and a rotating rod (301) is rotatably installed inside the bottom of the sleeve (30). The other end of the rotating rod (301) penetrates through the sleeve (30) and is fixedly installed with a gear (302), and a detector (303) is fixedly connected to the bottom of the rotating rod (301). A cleaning block (304) is fixedly connected to the bottom of the track (10), and a rack (305) is installed on the surface of the track (10).

3. An industrial equipment status safety monitoring device according to claim 1, characterized in that: A groove is arranged on the surface of the track (10), and the slider (201) is arranged inside the groove of the track (10), and the slider (201) is slidably connected to the track (10). The motor (20) is slidably connected to the track (10).

4. An industrial equipment status safety monitoring device according to claim 1, characterized in that: The middle part of the track (10) is arranged as a hollow structure, and the installation block (204) is arranged inside the hollow structure of the track (10).

5. An industrial equipment status safety monitoring device according to claim 1, characterized in that: The track (10) is slidably connected to the installation block (204), and the installation block (204) is rotatably connected to the output shaft of the rollers (203).

6. An industrial equipment status safety monitoring device according to claim 1, characterized in that: A guiding groove is arranged on the surface of the track (10), and the rollers (203) are embedded inside the guiding groove of the track (10).

7. An industrial equipment status safety monitoring device according to claim 2, characterized in that: The sleeve (30) is arranged inside the hollow structure of the track (10), and the sleeve (30) is rotatably connected to the rotating rod (301).

8. An industrial equipment status safety monitoring device according to claim 2, characterized in that: An infrared spotlight (205) is fixedly connected to the bottom of the detector (303), and the detector (303) is arranged at the bottom of the track (10).

9. The state safety monitoring device for industrial equipment according to claim 2, characterized in that: The cleaning block (304) is arranged on one side of the track (10), and the position of the cleaning block (304) is correspondingly arranged with that of the detector (303), and the cleaning block (304) is slidably connected to the detector (303).

10. The industrial equipment status safety monitoring device according to claim 2, characterized in that: The rack (305) is arranged inside the hollow structure of the track (10), and the position of the rack (305) is correspondingly arranged with that of the gear (302), and the gear (302) is meshed with the rack (305).