Building block overturning demolding device
By designing a block flip and mold release device, the mold flip and mold release and cleaning and reuse are realized, and the problems of low production efficiency and mold damage in the prior art are solved, and the block molding effect and equipment utilization rate are improved.
Patent Information
- Application Number
- CN202422322548.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-23
AI Technical Summary
In existing block production equipment, compaction and demolding are completed in the same equipment, resulting in low production efficiency and the mold is easily damaged after long-term use, affecting the molding effect.
A block flip and mold release device is designed, including a mold release mechanism, a mold conveyor belt and a block conveyor belt. The mold is flipped 180° flipped through the flip bracket and a stabilizing frame, and the block is removed from the mold and transported to the next process. At the same time, the mold is flipped back to the conveyor belt for cleaning and reuse.
The separation of mold release, material injection and compaction processes is achieved, the block forming effect is improved, the risk of mold damage is reduced, and the production efficiency is improved.
Smart Images

Figure CN223161123U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of building material production equipment, in particular to a block turning and demoulding device. Background Technique
[0002] Blocks are a new type of wall material, which can be divided into solid and hollow according to their structures; among them, concrete blocks are widely used because of their easy availability of materials, high strength and light weight. The production process of concrete blocks includes steps such as batching, mixing, forming, and curing; forming is to fill the concrete into the block mould by mechanical or manual means, and after compaction and demoulding, the required shape and size are formed.
[0003] In the existing block production equipment, both compaction and demoulding are completed in the same equipment, with low production efficiency. And because the mould is installed on the production equipment, the raw materials remaining on the mould after long-term use not only affect the forming effect of the blocks, but may also damage the mould during the compaction process. For this reason, a block turning and demoulding device is proposed. Content of the Utility Model
[0004] The purpose of the utility model is to overcome the above technical deficiencies and propose a block turning and demoulding device to solve the technical problems proposed in the background technique.
[0005] To achieve the above technical purpose, the technical solution of the utility model provides a block turning and demoulding device, including: a demoulding mechanism, a mould conveyor belt and a block conveyor belt. The demoulding mechanism includes a turning support and a stabilizing frame. The stabilizing frame is arranged on both sides of the turning support. A turning shaft and a driving shaft are arranged on the turning support. A turning cylinder is arranged on the stabilizing frame. The turning shaft is arranged above the driving shaft. Meshing driven gears and driving gears are respectively arranged at both ends of the turning shaft and the driving shaft. The diameter of the driving gear is larger than that of the driven gear. A clamping mechanism is arranged on the turning shaft. A swing arm is arranged on the driving shaft. The piston rod of the turning cylinder is connected with the swing arm.
[0006] Furthermore, the clamping mechanism includes a support box. Two groups of upper support rods and lower support rods are arranged on the support box. Two guide wheels are arranged between the lower support rod and the upper support rod. The distance between the two guide wheels is matched with the width of the mould. The lower support rod is hollow and a locking mechanism matched with the positioning holes on the mould is arranged inside.
[0007] Furthermore, the locking mechanism includes a support fixed inside the lower rod and two groups of springs. A support arm is arranged on the support. The middle of the support arm is rotatably connected to the support. Connecting forks are arranged at both ends of the support arm. Positioning pins are arranged inside the connecting forks. The two positioning pins respectively penetrate the upper and lower surfaces of the lower rod. The positioning pin penetrating the upper surface of the lower rod is matched with the positioning hole of the mold. A chute is arranged on the connecting fork. A slider is arranged on the positioning pin. The slider is arranged in the chute. One end of the spring is connected to the inner wall of the lower rod, and the other end is connected to the support arm.
[0008] Furthermore, a strip-shaped through hole is arranged on the swing arm along its length direction. A guide post is arranged on the piston rod of the flipping cylinder. The guide post is slidably arranged in the strip-shaped through hole.
[0009] Furthermore, a limiting block matched with the locking mechanism is arranged on the mold conveyor belt.
[0010] Compared with the prior art, the beneficial effects of the present utility model include:
[0011] The present utility model is provided with a mold conveyor belt and a block conveyor belt on both sides of the demolding mechanism. The mold is flipped 180° from the mold conveyor belt by the demolding mechanism and buckled upside down on the block conveyor belt. The blocks inside it are taken out of the mold and fall on the block conveyor belt for transfer to the next process. After the demolded mold is flipped back to the mold conveyor belt, the next mold will push out the demolded mold, realizing the separation of the demolding process from the injection and compaction processes. The demolded mold can be reused after being cleaned, thereby improving the forming effect of the blocks and reducing the risk of mold damage. Description of the Drawings
[0012] Figure 1 is a schematic diagram of the demolding mechanism of a block flipping and demolding device provided by the present utility model;
[0013] Figure 2 is a schematic diagram of the locking mechanism of a block flipping and demolding device provided by the present utility model;
[0014] Figure 3 is a working schematic diagram of a block flipping and demolding device provided by the present utility model.
[0015] In the figure: flipping bracket 1, flipping shaft 101, driving shaft 102, driven gear 103, driving gear 104, lower support rod 105, guiding wheel 106, upper support rod 107, support box 108, swing arm 109, strip-shaped through hole 110, support 111, positioning pin 113, support arm 112, connecting fork 114, slider 115, sliding groove 116, spring 117, stabilizing frame 2, flipping cylinder 3, guiding column 301, mold 4, mold conveyor belt 5, limiting block 50, building block conveyor belt 6, production conveyor line 7, baffle plate 701, mold pushing mechanism 702, production equipment 8. Specific embodiments
[0016] In order to make the purpose, technical solutions and advantages of the present utility model clearer, the following further details the present utility model in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0017] Referring to Figure 1 , the present utility model provides a building block flipping and demolding device, including a flipping bracket 1. Stabilizing frames 2 are installed on both sides of the flipping bracket 1. A flipping shaft 101 and a driving shaft 102 are installed on the flipping bracket 1 from top to bottom. Driven gears 103 and driving gears 104 that mesh with each other are installed at both ends of the flipping shaft 101 and the driving shaft 102 respectively. The diameter of the driving gear 104 is larger than that of the driven gear 103. A swing arm 109 is installed on the driving shaft 102, and a strip-shaped through hole 110 along its length direction is provided on the swing arm 109.
[0018] A flipping cylinder 3 is installed on the stabilizing frame 2. A guiding column 301 is installed on the piston rod of the flipping cylinder 3. The guiding column 301 is slidably installed in the strip-shaped through hole 110. In practical applications, the position of the guiding column 301 on the piston rod of the flipping cylinder 3 is adjustable, so as to adjust the rotation angle of the swing arm 109. When the swing arm 109 rotates from one extreme position to the other extreme position, the driving gear 104 drives the driven gear to rotate 180°.
[0019] A support box 108 is installed on the flipping shaft 101. Two groups of upper support rods 107 and lower support rods 105 are installed on the support box 108. Two guiding wheels 106 are installed between the lower support rod 105 and the upper support rod 107. The distance between the two guiding wheels 106 matches the width of the mold 4. When the mold 4 is inserted between the lower support rod 105 and the upper support rod 107, the guiding wheels 106 play a role in limiting and guiding. The lower support rod 105 is hollow, and a locking mechanism that matches the positioning holes on the mold 4 is arranged inside to fix it between the lower support rod 105 and the upper support rod 107.
[0020] Referring to Figure 2, the locking mechanism includes a support 111 fixedly installed inside the support rod 105 and two groups of springs 117. A support arm 112 is installed on the support 111. The middle of the support arm 112 is rotatably connected to the support 111. Connecting forks 114 are installed at both ends of the support arm 112. A positioning pin 113 is installed inside the connecting fork 114. The two positioning pins 113 respectively penetrate the upper and lower surfaces of the lower support rod 105. The positioning pin 113 penetrating the upper surface of the lower support rod 105 is matched with the positioning hole of the mold 4. A chute 116 is provided on the connecting fork 114. A slider 115 is installed on the positioning pin 113. The slider 115 is slidably installed in the chute 116. One end of the spring 117 is connected to the inner wall of the lower support rod 105, and the other end is connected to the support arm 112.
[0021] For the convenience of understanding the present invention, the working principle of this solution is described in detail as follows: During operation, the mold 4 is conveyed by the production conveyor line 7 to the lower part of the production equipment 8, and the mold is filled with material and compacted. A baffle plate 701 is provided on the production conveyor line 7 on the other side of the production equipment 8, and a mold pushing mechanism 702 is installed on the side. The mold pushing mechanism 702 pushes the compacted mold 4 into the space between the lower support rod 105 and the upper support rod 107. A limit block 501 facing the lower support rod 105 is installed on the mold conveyor belt 5. At this time, the lower support rod 105 is in a horizontal state and is embedded in the mold conveyor belt 5. The limit block 501 contacts the positioning pin 113 passing through the lower surface of the lower support rod 105 and pushes it into the lower support rod 105. Driven by the support arm 112, the positioning pin 113 penetrating the upper surface of the lower support rod 105 retracts into the lower support rod 105 to facilitate the insertion of the mold 4. Figure 3 During the rotation of the swing arm 109 driven by the flipping cylinder 3, the support box 108 is driven to rotate. After the lower support rod 105 is separated from the contact with the limit block 501, under the action of the spring 117, the positioning pin 113 pops out and inserts into the positioning hole of the mold 4 to fix it. The support box 108 rotates 180° to invert the mold 4 onto the block conveyor belt 6, and the blocks inside it fall out of the mold 4 onto the block conveyor belt 6 and are transported to the next process.
[0022] After the mold 4 that has been demolded is flipped back onto the mold conveyor belt 5, the next mold 4 ejects the demolded mold 4 from between the lower support rod 105 and the upper support rod 107. The demolded mold 4 enters the cleaning equipment with the mold conveyor belt 5 for cleaning and is then transported back to the production conveyor line 7 for reuse.
[0023] The specific embodiments of the present invention described above do not constitute a limitation to the protection scope of the present invention. Any other corresponding changes and deformations made according to the technical concept of the present invention should be included within the protection scope of the claims of the present invention.
[0024] The above specific embodiments of the present invention do not constitute a limitation to the protection scope of the present invention. Any other corresponding changes and deformations made according to the technical concept of the present invention should be included within the protection scope of the claims of the present invention.
Claims
1. A block turning and demoulding device, comprising a demoulding mechanism, a mould conveyor belt and a block conveyor belt. The demoulding mechanism includes a turning bracket and a stabilizing frame. The stabilizing frame is arranged on both sides of the turning bracket. A turning shaft and a driving shaft are arranged on the turning bracket. A turning cylinder is arranged on the stabilizing frame, characterized in that: The rotation axis is arranged above the drive shaft. Driven gears and drive gears which are engaged with each other are respectively arranged at both ends of the rotation axis and the drive shaft. The diameter of the drive gear is larger than that of the driven gear. A clamping mechanism is arranged on the rotation axis, a swing arm is arranged on the drive shaft, and the piston rod of the turning cylinder is connected with the swing arm.
2. The block turning and demoulding device according to claim 1, characterized in that: The clamping mechanism includes a support box. Two groups of upper support rods and lower support rods are arranged on the support box. Two guide wheels are arranged between the lower support rod and the upper support rod. The distance between the two guide wheels is matched with the width of the mold. The lower support rod is hollow and a locking mechanism matched with the positioning holes on the mold is arranged inside.
3. The block turning and demolding device according to claim 2, characterized in that: The locking mechanism includes a support seat fixed inside the lower support rod and two groups of springs. A support arm is arranged on the support seat. The middle part of the support arm is rotatably connected with the support seat. Connecting forks are arranged at both ends of the support arm. Positioning pins are arranged inside the connecting forks. The two positioning pins respectively penetrate through the upper and lower surfaces of the lower support rod. The positioning pin penetrating through the upper surface of the lower support rod is matched with the positioning hole of the mold. A sliding groove is arranged on the connecting fork, a sliding block is arranged on the positioning pin, and the sliding block is arranged inside the sliding groove. One end of the spring is connected with the inner wall of the lower support rod, and the other end is connected with the support arm.
4. A block turning and demoulding device according to claim 2 or 3, characterized in that: A strip-shaped through hole along the length direction is arranged on the swing arm. A guide post is arranged on the piston rod of the turning cylinder, and the guide post is slidably arranged inside the strip-shaped through hole.
5. The block turnover and demoulding device according to claim 4, characterized in that: A limit block matched with the locking mechanism is arranged on the mold conveyor belt.