Rapid dismounting and mounting device for railway metal sound barrier unit

Through the coordination of the transmission belt and support column, combined with the guide plate and jack assembly, the rapid disassembly and assembly of the railway metal acoustic barrier unit is achieved, solving the time-consuming and labor-intensive problems in the existing technology, and improving the disassembly and assembly efficiency and safety.

CN223162504UActive Publication Date: 2025-07-29CHINA STATE RAILWAY GRP CO LTD +2
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Patent Information

Application Number
CN202422378764.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-07-29
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

In the prior art, the disassembly and assembly process of the sound barrier is time-consuming and labor-intensive, requiring the cooperation of cranes and multiple construction personnel, and is inefficient.

Method used

A rapid disassembly and assembly device of railway metal acoustic barrier unit is designed. Using the cooperation of the transmission belt and support columns, it can quickly connect and disassemble through the bumps on the transmission belt and the grooves on the acoustic barrier unit. It combines the guide plate and jack assembly to adjust the height to achieve an automated and efficient disassembly and assembly process.

Benefits of technology

It realizes the rapid and automated disassembly of the sound barrier unit, reduces the intensity of manual labor, improves operating efficiency, and reduces safety risks. It is suitable for sound barrier walls of different terrain and heights.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a rapid dismounting and mounting device for a railway metal sound barrier unit. The rapid dismounting and mounting device comprises a base; the conveying assembly is arranged on the base, a conveying belt is arranged on the conveying assembly, a first combination part is arranged on the conveying belt, and the sound barrier units are detachably connected with the conveying belt through the first combination part, so that the conveying belt conveys the sound barrier units in the forward direction or the reverse direction; the conveying assembly is arranged corresponding to the supporting column for placing the sound barrier unit, the supporting column is provided with a containing cavity for containing the sound barrier unit, and when the conveying belt forwards conveys the sound barrier unit, the sound barrier unit enters the containing cavity; and when the transmission belt reversely transmits the sound barrier unit, the sound barrier unit is moved out of the accommodating cavity. The rapid dismounting device for the railway metal sound barrier unit solves the technical problem that time and labor are wasted in the sound barrier dismounting process in the prior art.
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Description

Technical Field

[0001] The utility model relates to the technical field of sound barrier disassembly and assembly equipment, and particularly relates to a rapid disassembly and assembly device for railway metal sound barrier units. Background Art

[0002] Sound barriers are mainly used for sound insulation and noise reduction of roads, expressways, elevated composite roads and other noise sources. The screen body of the sound barrier is a screen body structure formed by tightly splicing a plurality of sound barrier units vertically from bottom to top. When installing the sound barrier, a crane is needed to transport the sound barrier units one by one to the designated position, and then a plurality of construction workers need to carry and adjust the angles in multiple directions, and then put the sound barrier units into the designated columns one by one; during daily use, it is inevitable that the sound barrier is damaged due to factors such as wind and sun exposure. If the sound barrier is damaged, it is necessary to use a crane and multiple construction workers to lift it out of the column one by one. The entire disassembly and assembly process is time-consuming and laborious.

[0003] Therefore, the prior art needs to be further developed. Summary of the Utility Model

[0004] The purpose of the utility model is to overcome the above technical deficiencies and provide a rapid disassembly and assembly device for railway metal sound barrier units to solve the technical problem of time-consuming and laborious disassembly and assembly process of sound barriers in related technologies.

[0005] To achieve the above technical purpose, the utility model adopts the following technical solutions: A rapid disassembly and assembly device for railway metal sound barrier units is provided, including: a base; a conveying component, the conveying component is arranged on the base, a conveyor belt is arranged on the conveying component, and a first engaging portion is arranged on the conveyor belt, and the sound barrier unit is detachably connected to the conveyor belt through the first engaging portion, so that the conveyor belt conveys the sound barrier unit forward or backward; the conveying component is correspondingly arranged with a support column for placing the sound barrier unit, the support column has a receiving cavity for receiving the sound barrier unit, and when the conveyor belt conveys the sound barrier unit forward, the sound barrier unit enters the receiving cavity; when the conveyor belt conveys the sound barrier unit backward, the sound barrier unit moves out of the receiving cavity.

[0006] Further, there are two support columns, and the two support columns are respectively located on both sides of the conveying component, and both ends of the sound barrier unit are located in the receiving cavities of the two support columns.

[0007] Further, a second engaging portion is arranged on the sound barrier unit, and the first engaging portion and the second engaging portion cooperate to connect the conveyor belt with the sound barrier unit.

[0008] Further, the first engaging portion is a plurality of bumps, each bump protruding from the conveyor belt, and the second engaging portion is a plurality of grooves, each groove mating with each bump, so that when the conveyor belt moves, each bump and each groove are tightly engaged to drive the sound barrier unit to move.

[0009] Further, the rapid disassembly and assembly device for railway metal sound barrier units further includes a guiding plate located on the side of the support column away from the conveyor belt. By means of the guiding plate, the sound barrier unit can smoothly enter or exit the accommodation cavity. The guiding plate is movably arranged relative to the support column, and the height of the guiding plate is adjusted by moving the guiding plate.

[0010] Further, the rapid disassembly and assembly device for railway metal sound barrier units further includes a jack assembly. One end of the jack assembly is connected to the base, and the other end of the jack assembly is connected to the bracket of the conveying assembly. The jack assembly is perpendicular to the base. By driving the jack assembly, the bracket is driven to move, thereby adjusting the height of the conveying assembly.

[0011] Further, the jack assembly includes a hydraulic cylinder and a hydraulic rod. The hydraulic cylinder is fixed on the base, and the hydraulic rod is connected to the bracket. The telescopic movement of the hydraulic rod drives the bracket to move up and down, thereby adjusting the height of the conveying assembly.

[0012] Further, there are a plurality of jack assemblies, and each jack assembly is arranged on the base at intervals.

[0013] Further, the jack assembly includes an upper arm group and a lower arm group. The upper arm group and the lower arm group are hinged. The upper arm group is connected to the bracket, and the lower arm group is hinged to the base. By the rotation of the upper arm group and the lower arm group, the bracket is driven to move up and down, thereby adjusting the height of the conveying assembly.

[0014] Beneficial effects:

[0015] 1. The rapid disassembly and assembly device for railway metal sound barrier units of the present utility model realizes the rapid detachable connection between the sound barrier unit and the conveyor belt through the cooperation between the first engaging portion on the conveyor belt and the second engaging portion on the sound barrier unit. This design makes the disassembly and assembly process of the sound barrier unit more automated and efficient, greatly reducing the time and labor of manual handling and installation.

[0016] 2. For the rapid disassembly and assembly device for railway metal sound barrier units of the present utility model, when the conveyor belt conveys forward or backward, the grooves on the sound barrier unit can accurately connect with the bumps on the conveyor belt, avoiding the cumbersome positioning and adjustment process in the traditional disassembly and assembly method and improving the operation efficiency.

[0017] 3. The quick disassembly and assembly device for railway metal sound barrier units of the present utility model. The setting of the guiding plate ensures that the sound barrier unit can remain stable during movement, reducing the safety risks caused by shaking or tilting.

[0018] 4. The quick disassembly and assembly device for railway metal sound barrier units of the present utility model. The jack assembly can raise the height of the transmission assembly, enabling the quick disassembly and assembly device to be applicable to different sound barrier walls, with a wide range of applications. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic structural view of a perspective of the quick disassembly and assembly device for railway metal sound barrier units adopted in an embodiment of the present utility model;

[0020] Figure 2 is a schematic structural view of another perspective of the quick disassembly and assembly device for railway metal sound barrier units adopted in an embodiment of the present utility model;

[0021] Figure 3 is a cross-sectional view of the sound barrier unit of the quick disassembly and assembly device for railway metal sound barrier units adopted in an embodiment of the present utility model;

[0022] Figure 4 is a schematic structural view of the sound barrier unit of the quick disassembly and assembly device for railway metal sound barrier units adopted in an embodiment of the present utility model;

[0023] Figure 5 is a schematic structural view of the jack assembly of the quick disassembly and assembly device for railway metal sound barrier units adopted in the first embodiment of the present utility model;

[0024] Figure 6 is a schematic structural view of the jack assembly of the quick disassembly and assembly device for railway metal sound barrier units adopted in the second embodiment of the present utility model.

[0025] Among them, the above-mentioned drawings include the following reference numerals:

[0026] 1. Base; 2. Transmission assembly; 21. Transmission belt; 22. First joint; 221. Protrusion; 23. Bracket; 3. Sound barrier unit; 31. Second joint; 311. Groove; 4. Support column; 41. Accommodating cavity; 42. Adjusting hole; 5. Guiding plate; 6. Jack assembly; 61. Hydraulic cylinder; 62. Hydraulic rod; 63. Upper arm group; 64. Lower arm group. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] To enable those skilled in the art to better understand the solution of this application, the following will clearly and completely describe the technical solution in the embodiments of this application in conjunction with the accompanying drawings in the embodiments of this application. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of this application.

[0028] According to an embodiment of the present invention, a rapid disassembly and assembly device for railway metal sound barrier units is provided. Please refer to Figures 1 to 6 , including: a base 1; a conveying assembly 2, the conveying assembly 2 is arranged on the base 1, a conveyor belt 21 is arranged on the conveying assembly 2, and a first coupling part 22 is arranged on the conveyor belt 21. The sound barrier unit 3 is detachably connected to the conveyor belt 21 through the first coupling part 22, so that the conveyor belt 21 conveys the sound barrier unit 3 forward or backward. The conveying assembly 2 is correspondingly arranged with a support column 4 for placing the sound barrier unit 3. The support column 4 has a receiving cavity 41 for receiving the sound barrier unit 3. When the conveyor belt 21 conveys the sound barrier unit 3 forward, the sound barrier unit 3 enters the receiving cavity 41. When the conveyor belt 21 conveys the sound barrier unit 3 backward, the sound barrier unit 3 is removed from the receiving cavity 41. The first coupling part 22 on the conveyor belt 21 is detachably connected to the sound barrier unit 3. By conveying the sound barrier unit 3 forward through the conveyor belt 21, the sound barrier units 3 are conveyed one by one into the receiving cavity 41 until the receiving cavity 41 is filled with the sound barrier units 3 stacked in sequence, forming a sound barrier sound insulation wall, thereby completing the installation of the sound barrier unit 3. When the conveyor belt 21 conveys backward, the first coupling part 22 is connected to the sound barrier unit 3, and the conveyor belt 21 drives the sound barrier unit 3 to move upward and out of the receiving cavity 41, thereby completing the disassembly. Compared with the traditional manual handling and installation, this method greatly reduces the labor intensity and operation time, and improves the work efficiency. The rapid disassembly and assembly device for railway metal sound barrier units in this embodiment solves the technical problem of time-consuming and laborious disassembly and assembly of sound barriers in the related art.

[0029] Refer to Figure 1 and Figure 2 , for the rapid disassembly and assembly device of railway metal sound barrier units in this embodiment, there are two support columns 4, and the two support columns 4 are respectively located on both sides of the conveying assembly 2. The two ends of the sound barrier unit 3 are located in the receiving cavities 41 of the two support columns 4. By designing the support columns 4 on both sides of the conveying assembly 2, the space can be utilized more effectively, making the structure of the entire disassembly and assembly device more compact. This design not only saves the floor area, but also facilitates efficient disassembly and assembly operations in a limited space.

[0030] Refer to Figure 3 and Figure 4, for the quick disassembly and assembly device of the railway metal sound barrier unit in this embodiment, a second engaging portion 31 is provided on the sound barrier unit 3, and the first engaging portion 22 and the second engaging portion 31 cooperate to connect the conveyor belt 21 with the sound barrier unit 3. The mutually matching first engaging portion 22 and second engaging portion 31 enable the sound barrier unit 3 to be quickly and accurately connected to the conveyor belt.

[0031] Refer to Figure 4 , for the quick disassembly and assembly device of the railway metal sound barrier unit in this embodiment, the first engaging portion 22 is a plurality of bumps 221, each bump 221 protruding from the conveyor belt 21, and the second engaging portion 31 is a plurality of grooves 311, each groove 311 being in line with each bump 221. When the conveyor belt 21 moves, each bump 221 tightly cooperates with each groove 311 to drive the sound barrier unit 3 to move. The docking method of the bumps 221 and the grooves 311 simplifies the connection process between the sound barrier unit 3 and the conveyor belt 21. The staff only needs to align the grooves 311 of the sound barrier unit 3 with the bumps 221 on the conveyor belt 21 to achieve quick connection, without additional fixing or adjustment steps, thus simplifying the disassembly and assembly process.

[0032] Refer to Figure 1 and Figure 2 , for the quick disassembly and assembly device of the railway metal sound barrier unit in this embodiment, the quick disassembly and assembly device of the railway metal sound barrier unit further includes a guiding plate 5. The guiding plate 5 is located on the side of the support column 4 away from the conveyor belt 21. Through the guiding plate 5, the sound barrier unit 3 can smoothly enter or exit the accommodation cavity 41. The guiding plate 5 is movably arranged relative to the support column 4, and the guiding plate 5 is moved to adjust the height of the guiding plate 5. The guiding plate 5 provides a clear guiding path for the sound barrier unit 3, enabling it to accurately align with the accommodation cavity 41 of the support column and smoothly enter or exit. The guiding function of the guiding plate 5 enables the sound barrier unit 3 to fall more smoothly and efficiently into the next position at the highest turning point of the conveyor belt 21 during the disassembly and assembly process. The staff does not need to spend too much time and effort adjusting the direction or position of the sound barrier unit 3, thus improving the overall disassembly and assembly efficiency. The support column 4 is provided with vertically arranged adjustment holes 42, and the guiding plate 5 is also provided with through holes. When the height of the conveying assembly 2 from the base 1 is adjusted, by moving the guiding plate 5, the positions of the through holes and the adjustment holes 42 are changed, and the locking member is passed through the through holes and the adjustment holes 42 to set the height of the guiding plate 5 corresponding to the height of the turning point of the conveying assembly 2.

[0033] Refer to Figure 5 and Figure 6, for the rapid disassembly and assembly device of railway metal sound barrier units in this embodiment, the rapid disassembly and assembly device of railway metal sound barrier units further includes a jack assembly 6. One end of the jack assembly 6 is connected to the base 1, and the other end of the jack assembly 6 is connected to the bracket 23 of the conveying assembly 2. The jack assembly 6 is arranged perpendicular to the base 1. Driving the jack assembly 6 enables the jack assembly 6 to drive the bracket 23 to move, thereby adjusting the height of the conveying assembly 2. Adjusting the height of the conveying assembly 2 can achieve the installation or disassembly of higher sound barrier walls. Moreover, in the actual operation along the railway, situations where the terrain is uneven or the installation height of the sound barrier is inconsistent may be encountered. By adjusting the height of the conveying assembly 2, it can ensure that the sound barrier unit 3 can smoothly and accurately enter or exit the accommodation cavity 41 of the support column 4, improving the efficiency and safety of disassembly and assembly.

[0034] Refer to Figure 5 , for the rapid disassembly and assembly device of railway metal sound barrier units in this embodiment, the jack assembly 6 includes a hydraulic cylinder 61 and a hydraulic rod 62. The hydraulic cylinder 61 is fixed on the base 1, and the hydraulic rod 62 is connected to the bracket 23. The telescopic movement of the hydraulic rod 62 drives the bracket 23 to move up and down, thereby adjusting the height of the conveying assembly 2. Combined with an appropriate control system, the hydraulic cylinder 61 and the hydraulic rod 62 can achieve automated operation, reducing manual intervention and further improving the operation efficiency.

[0035] Refer to Figure 1 , Figure 2 and Figure 5 , for the rapid disassembly and assembly device of railway metal sound barrier units in this embodiment, there are multiple jack assemblies 6, and each jack assembly 6 is arranged at intervals on the base 1. In this embodiment, there are a total of four sets of hydraulic jacks, arranged in two rows, and two sets of hydraulic jacks in each row respectively support both sides of the bracket 23.

[0036] Refer to Figure 6 , for the rapid disassembly and assembly device of railway metal sound barrier units in this embodiment, the jack assembly 6 includes an upper arm group 63 and a lower arm group 64. The upper arm group 63 and the lower arm group 64 are hinged. The upper arm group 63 is connected to the bracket 23, and the lower arm group 64 is hinged to the base 1. By the rotation of the upper arm group 63 and the lower arm group 64, the bracket 23 is driven to move up and down, thereby adjusting the height of the conveying assembly 2. The scissor jack not only improves the structural compactness and flexibility but also enhances the operation efficiency and stability.

[0037] It should be noted that the terms "first", "second", etc. in the description, claims and above-mentioned drawings of this application are used to distinguish similar objects, and do not necessarily have to be used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances so that the embodiments of the present application described here can be implemented in an order other than those illustrated or described here. In addition, the terms "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device comprising a series of steps or units does not necessarily have to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products or devices.

[0038] Optionally, the specific examples in this embodiment may refer to the examples described in the above embodiments, and will not be elaborated here.

[0039] The serial numbers of the above embodiments of the present application are only for description and do not represent the advantages or disadvantages of the embodiments.

[0040] In the above embodiments of the present application, the descriptions of each embodiment have their own emphases. For the parts not detailed in a certain embodiment, reference may be made to the relevant descriptions of other embodiments.

[0041] The above are only the preferred embodiments of the present application. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present application, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present application.

Claims

1. A rapid disassembly and assembly device for railway metal sound barrier units, characterized in that, Comprising: A base (1); A conveying component (2), the conveying component (2) is arranged on the base (1), a conveyor belt (21) is arranged on the conveying component (2), and a first engaging portion (22) is arranged on the conveyor belt (21). The sound barrier unit (3) is detachably connected to the conveyor belt (21) through the first engaging portion (22), so that the conveyor belt (21) conveys the sound barrier unit (3) forward or backward; The conveying component (2) is correspondingly arranged with a support column (4) for placing the sound barrier unit (3). The support column (4) has a receiving cavity (41) for receiving the sound barrier unit (3). When the conveyor belt (21) conveys the sound barrier unit (3) forward, the sound barrier unit (3) enters the receiving cavity (41); when the conveyor belt (21) conveys the sound barrier unit (3) backward, the sound barrier unit (3) moves out of the receiving cavity (41).

2. The quick disassembly and assembly device for railway metal sound barrier units according to claim 1, characterized in that, There are two support columns (4), and the two support columns (4) are respectively located on both sides of the conveying component (2). The two ends of the sound barrier unit (3) are located in the receiving cavities (41) of the two support columns (4).

3. The rapid disassembly and assembly device for railway metal sound barrier units according to claim 2, characterized in that, A second engaging portion (31) is arranged on the sound barrier unit (3), and the first engaging portion (22) and the second engaging portion (31) cooperate with each other to connect the conveyor belt (21) and the sound barrier unit (3).

4. The quick disassembly and assembly device for railway metal sound barrier units according to claim 3, characterized in that The first engaging portion (22) is a plurality of bumps (221), and each bump (221) protrudes from the conveyor belt (21). The second engaging portion (31) is a plurality of grooves (311), and each groove (311) coincides with each bump (221). When the conveyor belt (21) moves, each bump (221) and each groove (311) are closely matched, so as to drive the sound barrier unit (3) to move.

5. The quick disassembly and assembly device for railway metal sound barrier units according to claim 1, characterized in that The rapid disassembly and assembly device for railway metal sound barrier units further includes a guiding plate (5). The guiding plate (5) is located on the side of the support column (4) away from the conveyor belt (21). Through the guiding plate (5), the sound barrier unit (3) can smoothly enter or move out of the receiving cavity (41). The guiding plate (5) is movably arranged relative to the support column (4), and the guiding plate (5) is moved to adjust the height of the guiding plate (5).

6. The quick disassembly and assembly device for railway metal sound barrier units according to claim 1, characterized in that The rapid disassembly and assembly device for railway metal sound barrier units further includes a jack assembly (6). One end of the jack assembly (6) is connected to the base (1), and the other end of the jack assembly (6) is connected to the bracket (23) of the conveying component (2). The jack assembly (6) is arranged perpendicular to the base (1). The jack assembly (6) is driven to drive the bracket (23) to move, so as to adjust the height of the conveying component (2).

7. The quick disassembly and assembly device for railway metal sound barrier units according to claim 6, characterized in that The jack assembly (6) includes a hydraulic cylinder (61) and a hydraulic rod (62). The hydraulic cylinder (61) is fixed on the base (1), and the hydraulic rod (62) is connected to the bracket (23). The telescopic movement of the hydraulic rod (62) drives the bracket (23) to move up and down, thereby adjusting the height of the conveying assembly (2).

8. The quick disassembling and assembling device for railway metal sound barrier units according to claim 7, characterized in that, There are multiple jack assemblies (6), and each jack assembly (6) is arranged at intervals on the base (1).

9. The rapid disassembly and assembly device for railway metal sound barrier units according to claim 6, characterized in that, The jack assembly (6) includes an upper arm group (63) and a lower arm group (64). The upper arm group (63) and the lower arm group (64) are hinged. The upper arm group (63) is connected to the bracket (23), and the lower arm group (64) is hinged to the base (1). By the rotation of the upper arm group (63) and the lower arm group (64), the bracket (23) is driven to move up and down, thereby adjusting the height of the conveying assembly (2).