Battery module clamping and boxing device

By designing jaws with special-shaped finger clamping and bottom rib structures, combined with silicone protection and battery positioning components, the problem of stable gripping of battery jaws in a limited space is solved, and the battery module is accurately entered into the box and reduced wear.

CN223162716UActive Publication Date: 2025-07-29江苏烽禾升智能科技有限公司
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Patent Information

Application Number
CN202422321692.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-07-29
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

It is difficult to stably clamp the battery module into the box in a limited space, and excessive clamping force can easily cause wear.

Method used

A clamping box device including mounting cross beams, clamping jaws and clamping drive cylinders is designed. The clamping claws adopt special-shaped clamping fingers and bottom rib structures, combined with silicone protective pads to achieve stable clamping and reduce deformation, and are equipped with battery positioning components and anti-stupid components to ensure accurate box entry.

Benefits of technology

It realizes stable clamping and precise box entry in a limited space, reduces battery wear, improves clamping force stability and box entry efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223162716U_ABST
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Abstract

The utility model relates to a device for clamping a battery module into a box. The clamping jaw is used for clamping the battery module; the clamping jaw comprises a clamping driving air cylinder, a clamping jaw mounting plate and a special-shaped clamping jaw body, the clamping driving air cylinder is connected with the clamping jaw mounting plate, two clamping fingers are connected to the special-shaped clamping jaw body, a receding groove is formed between the two clamping fingers, reinforcing flanges are arranged on the outer side walls of the clamping fingers and the outer side wall of the special-shaped clamping jaw body, bottom holding ribs are arranged on the clamping fingers, and the bottom holding ribs are connected with the special-shaped clamping jaw body. And the bottom holding rib is arranged in a groove in the side wall of the battery module when the clamping jaw clamps the battery module. The battery module clamping and boxing device disclosed by the utility model is mainly applied to a battery module assembly line, and accurate displacement can be realized by a compact two-shaft cylinder driving mechanism; the special-shaped clamping jaw body can effectively avoid the position when the battery module is put into a PACK box, the deformation of the clamping jaw is very small under the condition that the clamping force of the module is met, and the action of putting the module into the box can be effectively realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery production, in particular to a device for clamping and loading a battery module into a box. Background Art

[0002] In the new energy vehicle industry, power batteries are a main energy supply method, and power batteries are generally presented in the form of a Pack (i.e., a battery pack). The battery pack is composed of battery modules. For example, different products such as blade batteries, cylindrical batteries, and square batteries are arranged in a modular combination in a Pack box.

[0003] In the existing process of loading a battery module into a box or a cabinet, a robot gripper is used to complete the operation. The gripper directly applies an external force to the battery module for clamping. After transporting it to the corresponding position, the structure on the gripper is used to push the battery module to achieve box loading.

[0004] However, it is very difficult for the existing battery grippers to perform the operation of loading the battery into the box in a limited space. If the gripper is made large enough to meet the requirement of the stability of clamping the battery, it is difficult to load the box due to its large size. If the size of the gripper is made small, there will be problems such as unstable clamping of the battery, resulting in the battery falling off, or there is a large clamping force between the gripper and the battery, thus increasing the friction force between the battery and the gripper, and the friction force will cause wear to the battery module. Summary of the Utility Model

[0005] Therefore, the technical problem to be solved by the present utility model is to overcome the problem that when the gripper clamps the battery into the box in the prior art, it is impossible to balance the size of the gripper and the stability of the gripper clamping the battery.

[0006] To solve the above technical problem, the present utility model provides a device for clamping and loading a battery module into a box, including: a mounting cross beam, which is a mounting and supporting member; two grippers which are symmetrically arranged. The grippers are arranged on the mounting cross beam, and the two grippers are used for clamping the battery module. The gripper includes a clamping driving cylinder, a gripper mounting plate, and a special-shaped gripper body. The clamping driving cylinder is fixedly arranged on the mounting cross beam, and the clamping driving cylinder is connected with the gripper mounting plate. The special-shaped gripper body is mounted on the gripper mounting plate. Two finger clamps are connected to the special-shaped gripper body. The two finger clamps are symmetrically arranged, and there is an avoidance groove between the two finger clamps. Reinforcing flanges are arranged on the outer side walls of the finger clamps and the outer side wall of the special-shaped gripper body. A bottom rib is arranged on the finger clamp, and the bottom rib is used to be placed in a groove on the side wall of the battery module when the gripper clamps the battery module.

[0007] In an embodiment of the present utility model, the cross section of the finger clamp is a right trapezoid, and the bottom edge of the large end of the finger clamp is connected with the special-shaped gripper body. The bottom rib is arranged at one end of the small end of the finger clamp.

[0008] In an embodiment of the present utility model, the reinforcing flange extends from one end of the special-shaped jaw body to the end of the jaw finger, and the reinforcing flange is in the shape of an arc-shaped protrusion.

[0009] In an embodiment of the present utility model, a silica gel protective pad is provided on the outer wall of the jaw finger, and the silica gel protective pad is used to protect the battery module.

[0010] In an embodiment of the present utility model, two parallel and symmetrically arranged linear guide rails I are provided on the mounting cross beam, a plurality of sliders I are provided on the jaw mounting plate, and the sliders I are slidably connected to the linear guide rails I.

[0011] In an embodiment of the present utility model, a battery positioning assembly is provided on the jaw mounting plate. The battery positioning assembly includes a positioning cylinder, a cylinder mounting seat, a positioning moving plate, and a positioning pin. The cylinder mounting seat is fixedly mounted on the jaw mounting plate, the positioning cylinder is fixedly arranged on the cylinder mounting seat, and the piston rod of the positioning cylinder is connected to the positioning moving plate. The positioning pin is mounted on the positioning moving plate, and the positioning cylinder drives the positioning pin to insert into the positioning groove of the battery module to achieve the positioning of the battery module.

[0012] In an embodiment of the present utility model, a linear guide rail II is provided on the cylinder mounting seat, a slider II is connected to the positioning moving plate, and the slider II is slidably connected to the linear guide rail II.

[0013] In an embodiment of the present utility model, two cameras are provided on the mounting cross beam. The two cameras are arranged in one-to-one correspondence with the two jaws, and the cameras are used for scanning the battery module.

[0014] In an embodiment of the present utility model, a foolproof component is provided on the mounting cross beam. The foolproof component includes a bracket, a foolproof limit post, and a spring. The bracket is fixedly connected to the mounting cross beam. Upper and lower limit rings are respectively provided at the upper and lower ends of the foolproof limit post. The foolproof limit post penetrates through the bracket, and the foolproof limit post can move up and down along the bracket. The spring is sleeved on the foolproof limit post, and the spring is located between the lower limit ring and the bracket.

[0015] In an embodiment of the present utility model, a position sensor is provided on the bracket, and the position sensor is used to detect the position of the foolproof limit post.

[0016] The above technical solutions of the present utility model have the following beneficial effects compared with the prior art:

[0017] The battery module clamping and loading device of the present utility model is mainly applied to the battery module assembly line. The compact two-axis cylinder drive mechanism can achieve precise positioning. When the special-shaped jaw body loads the battery module into the PACK box, it can effectively avoid interference, and under the condition of meeting the module clamping force, the deformation of the jaw is very small, and the action of loading the module into the box can be effectively realized. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to make the content of the present utility model easier to be clearly understood, the following further details the present utility model according to the specific embodiments of the present utility model in conjunction with the drawings, wherein

[0019] Figure 1 is a schematic structural diagram of the battery module clamping and loading device in the preferred embodiment of the present utility model;

[0020] Figure 2 is a schematic structural diagram of the jaw in the preferred embodiment of the present utility model;

[0021] Figure 3 is a schematic structural diagram of the jaw in the preferred embodiment of the present utility model;

[0022] Figure 4 is a schematic partial structural diagram of the battery module clamping and loading device in the preferred embodiment of the present utility model;

[0023] Figure 5 is a schematic structural diagram of the battery positioning component in the preferred embodiment of the present utility model;

[0024] Figure 6 is a schematic structural diagram of the anti-fooling component in the preferred embodiment of the present utility model.

[0025] Explanation of the reference numerals in the drawings: mounting crossbeam 1, linear guide rail 1 11, jaw 2, clamping drive cylinder 21, jaw mounting plate 22, slider 1 221, special-shaped jaw body 23, finger 24, silicone protective pad 241, avoidance groove 25, reinforcing flange 26, bottom rib 27, battery positioning component 3, positioning cylinder 31, cylinder mounting seat 32, positioning moving plate 33, slider 2 331, positioning pin 34, linear guide rail 2 35, camera 4, anti-fooling component 5, bracket 51, anti-fooling limit post 52, spring 53, upper limit ring 54, lower limit ring 55, position sensor 56. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] The following further illustrates the present utility model in conjunction with the drawings and specific embodiments, so that those skilled in the art can better understand the present utility model and be able to implement it, but the embodiments cited do not limit the present utility model.

[0027] Refer to Figures 1-3As shown in the figure, the battery module clamping and loading device of the present utility model includes: an installation cross beam 1, which is an installation support member; clamping jaws 2, which are two symmetrically arranged. The clamping jaws 2 are arranged on the installation cross beam 1, and the two clamping jaws 2 are used to clamp the battery module. The clamping jaw 2 includes a clamping drive cylinder 21, a clamping jaw mounting plate 22 and a special-shaped clamping jaw body 23. The clamping drive cylinder 21 is fixedly arranged on the installation cross beam 1, and the clamping drive cylinder 21 is connected to the clamping jaw mounting plate 22. The special-shaped clamping jaw body 23 is mounted on the clamping jaw mounting plate 22. Two clamping fingers 24 are connected to the special-shaped clamping jaw body 23. The two clamping fingers 24 are symmetrically arranged, and there is an avoidance groove 25 between the two clamping fingers 24. Reinforcing flanges 26 are provided on the outer side walls of the clamping fingers 24 and the outer side wall of the special-shaped clamping jaw body 23. A bottom support rib 27 is provided on the clamping finger 24. The bottom support rib 27 is used to be placed in the groove on the side wall of the battery module when the clamping jaw 2 clamps the battery module. A silica gel protection pad 241 is provided on the outer wall of the clamping finger 24. The silica gel protection pad 241 is used to protect the battery module. Through the two symmetrically arranged clamping jaws 2, the battery module can be clamped from two opposite sides of the battery module, and the improved special-shaped clamping jaw body 23 forms a stable clamping state of the two clamping fingers, which can ensure the firm clamping of the battery module. In order to ensure the clamping strength of the clamping finger 24, the provided reinforcing flange 26 can prevent deformation, and the bottom support rib 27 is inserted into the groove on the side wall of the battery module, improving the stability. After the battery module is stably clamped by the two clamping jaws 2, the six-axis robot connected to the installation cross beam 1 drives the two clamping jaws 2 to put the battery module into the PACK box body.

[0028] In the above structure, the cross section of the clamping finger 24 is a right trapezoid, and the large-end bottom edge of the clamping finger 24 is connected to the special-shaped clamping jaw body 23. The bottom support rib 27 is arranged at one end of the small end of the clamping finger 24. The reinforcing flange 26 extends from one end of the special-shaped clamping jaw body 23 to the end of the clamping finger 24, and the reinforcing flange 26 is in the shape of an arc-shaped protrusion.

[0029] In the above structure, two parallel and symmetrically arranged linear guide rails 11 are provided on the installation cross beam 1. A number of sliders 221 are provided on the clamping jaw mounting plate 22. The sliders 221 are slidably connected to the linear guide rails 11.

[0030] Refer to Figure 4 、 5As shown, a battery positioning assembly 3 is provided on the jaw mounting plate 22. The battery positioning assembly 3 includes a positioning cylinder 31, a cylinder mounting seat 32, a positioning moving plate 33, and a positioning pin 34. The cylinder mounting seat 32 is fixedly installed on the jaw mounting plate 22. The positioning cylinder 31 is fixedly arranged on the cylinder mounting seat 32, and the piston rod of the positioning cylinder 31 is connected to the positioning moving plate 33. The positioning pin 34 is installed on the positioning moving plate 33. The positioning cylinder 31 drives the positioning pin 34 to insert into the positioning groove of the battery module to achieve the positioning of the battery module. A linear guide rail II 35 is provided on the cylinder mounting seat 32, and a slider II 331 is connected to the positioning moving plate 33. The slider II 331 is slidably connected to the linear guide rail II 35. The operating sequence of the jaw 2 and the battery positioning assembly 3 is as follows: The positioning cylinder 31 is a cylinder that moves along the Z-axis. The positioning cylinder 31 drives the positioning pin 34 to descend, driving the positioning pin 34 to insert into the positioning hole of the battery module. Then, the clamping drive cylinder 21 drives the special-shaped jaw body 23 to approach the battery module, and the bottom rib 27 is inserted into the groove on the side wall of the battery module.

[0031] In the above structure, two cameras 4 are provided on the mounting crossbeam 1. The two cameras 4 are arranged in one-to-one correspondence with the two jaws 2. The cameras 4 are used for scanning the battery module. A diffuse reflection sensor is provided on the mounting crossbeam 1 to judge whether there is a battery module within the range where the jaws 2 and the battery positioning assembly 3 are located.

[0032] Refer to Figure 6 As shown, an anti-fooling assembly 5 is provided on the mounting crossbeam 1. The anti-fooling assembly 5 includes a bracket 51, an anti-fooling limit post 52, and a spring 53. The bracket 51 is fixedly connected to the mounting crossbeam 1. Upper and lower limit rings 54 and 55 are respectively provided at the upper and lower ends of the anti-fooling limit post 52. The anti-fooling limit post 52 passes through the bracket 51 and can move up and down along the bracket 51. The spring 53 is sleeved on the anti-fooling limit post 52, and the spring 53 is located between the lower limit ring 55 and the bracket 51. A position sensor 56 is provided on the bracket 51. The position sensor 56 is used to detect the position of the anti-fooling limit post 52. When the battery module is clamped in place, the battery module pushes up the anti-fooling limit post 52. At this time, the spring 53 is compressed. Since the anti-fooling limit post 52 is pushed up to a certain position, it will have a signal with the position sensor 56. Therefore, a signal indicating that the clamping is in place is sent to the upper computer through the position sensor 56.

[0033] Obviously, the above embodiments are merely examples for clear illustration and not limitations on the implementation manners. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to enumerate all implementation manners here. And the obvious changes or modifications derived therefrom still fall within the protection scope of the creation of the present utility model.

Claims

1. A battery module clamping and loading device, characterized in that: Including, An installation cross beam, which is an installation support member; Jaw claws, two of which are symmetrically arranged. The jaw claws are arranged on the installation cross beam, and the two jaw claws are used for clamping the battery module; The jaw claw includes a clamping driving cylinder, a jaw claw mounting plate and a special-shaped jaw claw body. The clamping driving cylinder is fixedly arranged on the installation cross beam, and the clamping driving cylinder is connected to the jaw claw mounting plate. The special-shaped jaw claw body is mounted on the jaw claw mounting plate. Two clamping fingers are connected to the special-shaped jaw claw body. The two clamping fingers are symmetrically arranged, and a clearance groove is provided between the two clamping fingers. Reinforcing flanges are provided on the outer side walls of the clamping fingers and the outer side wall of the special-shaped jaw claw body. A bottom-retaining rib is provided on the clamping finger. The bottom-retaining rib is used to be placed in the groove on the side wall of the battery module when the jaw claw clamps the battery module.

2. The battery module clamping and loading device according to claim 1, wherein: The cross section of the clamping finger is a right trapezoid, and the bottom edge of the large end of the clamping finger is connected to the special-shaped jaw claw body. The bottom-retaining rib is provided at one end of the small end of the clamping finger.

3. The battery module clamping and loading device according to claim 1, characterized in that: The reinforcing flange extends from one end of the special-shaped jaw claw body to the end of the clamping finger, and the reinforcing flange is in the shape of an arc-shaped protrusion.

4. The battery module clamping and loading device according to claim 1, wherein: A silicone protective pad is provided on the outer wall of the clamping finger. The silicone protective pad is used to protect the battery module.

5. The battery module clamping and loading device according to claim 1, wherein: Two parallel and symmetrically arranged linear guide rails I are provided on the installation cross beam. A number of sliders I are provided on the jaw claw mounting plate. The slider I is slidably connected to the linear guide rail I.

6. The battery module clamping and loading device according to claim 1, wherein: A battery positioning component is provided on the jaw claw mounting plate. The battery positioning component includes a positioning cylinder, a cylinder mounting seat, a positioning moving plate and a positioning pin. The cylinder mounting seat is fixedly mounted on the jaw claw mounting plate. The positioning cylinder is fixedly arranged on the cylinder mounting seat, and the piston rod of the positioning cylinder is connected to the positioning moving plate. The positioning pin is mounted on the positioning moving plate. The positioning cylinder drives the positioning pin to insert into the positioning groove of the battery module to realize the positioning of the battery module.

7. The battery module clamping and loading device according to claim 6, characterized in that: A linear guide rail II is provided on the cylinder mounting seat. A slider II is connected to the positioning moving plate. The slider II is slidably connected to the linear guide rail II.

8. The battery module clamping and loading device according to claim 1, wherein: Two cameras are provided on the installation cross beam. The two cameras are arranged in one-to-one correspondence with the two jaw claws. The cameras are used for scanning the battery module.

9. The battery module clamping and loading device according to claim 1, characterized in that: An anti-fooling component is provided on the installation cross beam. The anti-fooling component includes a bracket, an anti-fooling limit post and a spring. The bracket is fixedly connected to the installation cross beam. Upper and lower limit rings are respectively provided at the upper and lower ends of the anti-fooling limit post. The anti-fooling limit post penetrates through the bracket, and the anti-fooling limit post can move up and down along the bracket. The spring is sleeved on the anti-fooling limit post, and the spring is located between the lower limit ring and the bracket.

10. The battery module clamping and loading device according to claim 9, wherein: A position sensor is provided on the bracket. The position sensor is used to detect the position of the anti-fooling limit post.