Automatic cleaning equipment for screen cloth of vacuum pulp washer
Through the spray pipe structure and the mesh cleaning equipment driven by the reciprocating link, the problem of the mesh is prone to clogging is solved, efficient cleaning is achieved, cost and water consumption are reduced, and the cleaning effect is improved.
Patent Information
- Application Number
- CN202422165689.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-04
AI Technical Summary
The existing mesh cleaning device is prone to clogging, resulting in a decrease in water permeability, poor cleaning effect, increased water consumption and energy consumption, and a high replacement frequency and high cleaning cost.
The spray pipe structure is adopted, combined with a multi-stage centrifugal pump and a motor-driven reciprocating link structure, to realize the reciprocating movement of the spray pipe, ensure full coverage and cleaning of the mesh cloth, and use shower nozzles and high-pressure resistant hoses to reduce wear.
It improves the water filtering performance of the mesh, reduces cleaning costs, saves water consumption, ensures cleaning effect, and has strong applicability.
Smart Images
Figure CN223163606U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic cleaning, and more specifically, to an automatic cleaning device for the wire cloth of a vacuum pulp washer. Background Technique
[0002] The vacuum pulp washer is a common pulp washing device, and the pulp is generally fine wood pulp fibers or pulp fibers. The purpose is to wash and remove the chemical solvents contained in the pulp by means of vacuum water washing to achieve the purification effect. The method is to lay the pulp flat on the filter plate and wash it with clean water or demineralized water multiple times to fully dilute and dissolve the chemical solvents in the pulp. Through the negative pressure generated by the vacuum pump, the water contained in the pulp is drained, and then through the combined action of the pulp stripping device, wire cloth washing device, water replenishing device, etc. at the discharge port, it is remixed into a pulp aqueous solution.
[0003] At present, the wire cloth cleaning devices used on the market generally adopt the flushing method. The flushing equipment is generally designed relatively simply and is easy to operate. However, due to the large number of fine fibers contained in the pulp of the wire cloth, during the long-term use of the impact equipment, it is inevitable that the mesh holes of the wire cloth will be blocked, resulting in a decrease in the water permeability, poor cleaning effect, and the pulp needs to be repeatedly cleaned, resulting in an increase in water consumption and high energy consumption. Moreover, the blocked wire cloth needs to be replaced frequently, increasing the cleaning cost.
[0004] Therefore, in view of this, research and improvement are carried out on the existing structure, and an automatic cleaning device for the wire cloth of a vacuum pulp washer is provided with the expectation of achieving a more practical value. Content of the Utility Model
[0005] 1. Technical Problems to be Solved
[0006] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide an automatic cleaning device for the wire cloth of a vacuum pulp washer, which can ensure the spraying effect of the spray pipe, ensure that the water filtering performance of the wire cloth remains in the best state, reduce the cleaning cost, and improve the applicability of the device to the cleaning of the wire cloth.
[0007] 2. Technical Solutions
[0008] To solve the above problems, the utility model adopts the following technical solutions.
[0009] An automatic cleaning device for the wire cloth of a vacuum pulp washer, comprising a tank body, a support body and a spray pipe. A pipe with a flange is fixed at the water outlet position of the tank body, and a multi-stage centrifugal pump is connected through the pipe with a flange. A first motor is fixedly installed at the control end of the multi-stage centrifugal pump. The output end of the multi-stage centrifugal pump is installed with a hose through a flange. Both ends of the spray pipe are provided with connecting ends. One end of the hose away from the multi-stage centrifugal pump is fixed to the first connecting end of the spray pipe. A plurality of nozzles are fixedly installed on the side of the spray pipe. A guide wheel is arranged on the side of the first connecting end of the spray pipe. A reciprocating connecting rod structure is installed between one end of the support body and the second connecting end of the spray pipe;
[0010] A speed reducer is fixedly installed on the top of the support body. A second motor is fixedly installed at the top of the speed reducer. The output end of the second motor passes through the speed reducer and is connected with a universal coupling through a coupling. One end of the universal coupling is fixed to one of the rotation centers of the reciprocating connecting rod structure.
[0011] Further, the length of the spray pipe is 3000mm.
[0012] Further, the pipe diameter of the connecting end of the spray pipe is smaller than that of the spray pipe.
[0013] Further, the interval distance between two adjacent nozzles is 200mm, and all the nozzles are evenly distributed in a row on the spray pipe, and the nozzles are of a shower spray structure.
[0014] Further, the hose is supported by a high-pressure resistant rubber hose, its length is 1500mm, and both ends of the hose are provided with external thread joints. The length of the external thread joints is one inch, and the pressure resistance strength is 30kg.
[0015] Further, the reciprocating connecting rod structure includes an end rocker. The rotation center of the end rocker is movably connected to the support body through a rotating shaft. The middle part of the support body is movably connected with a middle rocker through a rotating shaft. A first movable rocker is movably connected between the end rocker and the middle rocker. A second movable rocker is movably connected between the middle rocker and the second connecting end of the spray pipe.
[0016] Further, a limiting sliding groove is opened at one end of the support body, and the second connecting end of the spray pipe slides inside the limiting sliding groove.
[0017] 3. Beneficial effects
[0018] Compared with the prior art, the advantages of the present utility model are as follows:
[0019] ①In this solution, water is provided by the tank body for this device. Under a pressurized state, the water flow is finally ejected from the spray pipe. The overall structure of the device is simple, and both ends of the spray pipe can be detached, which is convenient for cleaning the spray pipe, ensuring the spraying effect of the spray pipe. At the same time, the costs of all components used in the device are relatively low. By adopting the spraying method, the water consumption can be effectively saved, and the water filtration performance of the mesh cloth can be maintained in the best state, reducing the cleaning cost;
[0020] ②In this solution, during the spraying process, according to the width of the filter screen, a spray pipe with a corresponding length and a corresponding number of nozzles can be selected. In this way, the applicability of the device for cleaning the mesh cloth can be improved. At the same time, since the spray pipe can move back and forth reciprocally, the entire cleaning surface of the mesh cloth can be covered, improving the cleaning effect. Description of the Drawings
[0021] Figure 1 is the front view of the mesh cloth cleaning device in the present utility model;
[0022] Figure 2 is the top view of the mesh cloth cleaning device in the present utility model;
[0023] Figure 3 is the top view of the spray system in the present utility model;
[0024] Figure 4 is the front view of the reciprocating connecting rod structure in the present utility model.
[0025] Explanation of the Reference Numerals in the Drawings:
[0026] 1. Support body; 101. Limit sliding groove; 2. Reciprocating connecting rod structure; 201. End rocker; 202. Middle rocker; 203. First movable rocker; 204. Second movable rocker; 3. Spray pipe; 4. Nozzle; 5. Guide wheel; 6. Hose; 7. Multistage centrifugal pump; 8. Tank body; 9. First motor; 10. Second motor; 11. Reducer; 12. Universal coupling. Detailed Embodiment
[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model; obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0028] Embodiment 1:
[0029] Please refer to Figure 1 - Figure 4, An automatic cleaning device for the wire cloth of a vacuum pulp washing machine, comprising a tank body 8, a support body 1 and a spray pipe 3. A pipe with a flange is fixed at the water outlet position of the tank body 8, and a multi-stage centrifugal pump 7 is connected through the pipe with a flange. A first motor 9 is fixedly installed at the control end of the multi-stage centrifugal pump 7. The output end of the multi-stage centrifugal pump 7 is installed with a hose 6 through a flange. Both ends of the spray pipe 3 are provided with connection ends. One end of the hose 6 away from the multi-stage centrifugal pump 7 is fixed to the first connection end of the spray pipe 3. A plurality of nozzles 4 are fixedly installed on the side of the spray pipe 3. A guide wheel 5 is arranged on the side of the first connection end of the spray pipe 3. A reciprocating connecting rod structure 2 is installed between one end of the support body 1 and the second connection end of the spray pipe 3;
[0030] A reduction gearbox 11 is fixedly installed on the top of the support body 1. A second motor 10 is fixedly installed at the top end of the reduction gearbox 11. The output end of the second motor 10 passes through the reduction gearbox 11 and is connected with a universal coupling 12 through a coupling. One end of the universal coupling 12 is fixed to one of the rotation centers of the reciprocating connecting rod structure 2.
[0031] Refer to Figure 1 , Specifically, the length of the spray pipe 3 is 3000 mm. According to the width of the wire cloth of 2200 mm, it is determined that the length of the spray pipe 3 is 3000 mm, which can ensure the coverage of the cleaning surface of the wire cloth.
[0032] Refer to Figure 1 , Specifically, the pipe diameter of the connection end of the spray pipe 3 is smaller than the pipe diameter of the spray pipe 3. To avoid possible wear when the spray pipe 3 passes through the guide wheel 5 and contacts the connection end of the guide wheel 5 and the spray pipe 3. In this way, the wear and damage of the spray pipe 3 can be avoided.
[0033] Refer to Figure 1 , Specifically, the interval distance between two adjacent nozzles 4 is 200 mm, and all the nozzles 4 are evenly distributed in a row on the spray pipe 3, and the nozzles 4 are of a shower-type spray structure. Under the reciprocating motion of the reciprocating connecting rod structure 2, the single transverse movement distance of the spray pipe 3 is not less than 200 mm. In this way, by controlling the interval distance between two adjacent nozzles 4 to be 200 mm, it can effectively ensure that each position on the cleaning surface of the wire cloth can be effectively cleaned.
[0034] Refer to Figure 1 , Specifically, the hose 6 is supported by a high-pressure resistant rubber hose, its length is 1500 mm, and both ends of the hose 6 are provided with external thread joints. The length of the external thread joints is one inch, and the pressure resistance strength is 30 kg. Such a flexible connection method can enable the spray pipe 3 to move back and forth. At the same time, it ensures the stability of the connection at both ends of the hose 6.
[0035] Refer to Figure 1 、 Figure 2 、 Figure 3 andFigure 4 , specifically, the reciprocating connecting rod structure 2 includes an end rocker 201. The rotation center point of the end rocker 201 is movably connected to the support body 1 through a rotating shaft. One end of the universal coupling 12 is fixed to the rotation center point of the end rocker 201. The middle part of the support body 1 is movably connected with a middle rocker 202 through a rotating shaft. A first movable rocker 203 is movably connected between the end rocker 201 and the middle rocker 202 through a rotating shaft. A second movable rocker 204 is movably connected between the middle rocker 202 and the second connection end of the spray pipe 3. When the reciprocating connecting rod structure 2 is in use, when the universal coupling 12 rotates, it controls the rotation of the rotation center of the end rocker 201. Under the transmission of the first movable rocker 203, the middle rocker 202 and the second movable rocker 204 of the reciprocating connecting rod structure 2, the spray pipe 3 and its second connection end can be controlled to move.
[0036] Specifically, a limit sliding groove 101 is opened at one end of the support body 1. The second connection end of the spray pipe 3 slides inside the limit sliding groove 101. The limit sliding groove 101 restricts the moving direction of the spray pipe 3 and its second connection end. In this way, the reciprocating movement of the spray pipe 3 and its second connection end can be realized by the active control of the reciprocating connecting rod structure 2.
[0037] Working principle:
[0038] During the spray cleaning operation of the mesh cloth, the spray pipe 3 covers the surface to be cleaned of the entire mesh cloth. At this time, the cleaning water is provided by the tank body 8. The multi-stage centrifugal pump 7 cooperates with the first motor 9 to control the water flow rate. The water in the tank body 8 sequentially passes through the multi-stage centrifugal pump 7, the hose 6, and reaches the inside of the spray pipe 3, and then sprays out from the nozzle 4 of the spray pipe 3 to clean the surface of the mesh cloth.
[0039] At the same time, the second motor 10 works, cooperates with the universal coupling 12 to control the rotation of the end rocker 201 in the reciprocating connecting rod structure 2. Then, under the transmission of the first movable rocker 203, the middle rocker 202 and the second movable rocker 204 of the reciprocating connecting rod structure 2, the spray pipe 3 and its second connection end can be controlled to reciprocate inside the limit sliding groove 101. In this way, the nozzle 4 can be controlled to reciprocate, realizing the reciprocating spray cleaning of the surface of the mesh cloth and avoiding the occurrence of cleaning dead corners.
[0040] The above is only the preferred specific implementation manner of the present invention; however, the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its improved concept, makes equivalent replacements or changes, and should be covered by the protection scope of the present invention.
Claims
1. An automatic cleaning device for the wire cloth of a vacuum pulp washer, comprising a tank body (8), a support body (1) and a spray pipe (3), characterized in that: A flanged pipe is fixed at the water outlet of the tank body (8), and a multi-stage centrifugal pump (7) is connected to the tank body (8) through the flanged pipe. A first motor (9) is fixedly installed at the control end of the multi-stage centrifugal pump (7). A hose (6) is installed at the output end of the multi-stage centrifugal pump (7) through a flange. Connecting ends are provided at both ends of the spray pipe (3). One end of the hose (6) away from the multi-stage centrifugal pump (7) is fixed to the first connecting end of the spray pipe (3). Several nozzles (4) are fixedly installed on the side of the spray pipe (3). A guide wheel (5) is provided on the side of the first connecting end of the spray pipe (3). A reciprocating connecting rod structure (2) is installed between one end of the support body (1) and the second connecting end of the spray pipe (3). A reduction gearbox (11) is fixedly mounted on the top of the support body (1), a second motor (10) is fixedly mounted on the top of the reduction gearbox (11), an output end of the second motor (10) passes through the reduction gearbox (11) and is connected to a universal joint (12) via a coupling transmission, and one end of the universal joint (12) is fixed to one of the rotation center points of the reciprocating connecting rod structure (2).
2. The automatic cleaning equipment for the vacuum pulp washing machine screen cloth according to claim 1, characterized in that: The length of the spray pipe (3) is 3000 mm.
3. The automatic cleaning equipment for the wire cloth of a vacuum pulp washer according to claim 1, characterized in that: The diameter of the connection end of the spray pipe (3) is smaller than the diameter of the spray pipe (3).
4. An automatic cleaning device for the wire cloth of a vacuum pulp washer according to claim 1, characterized in that: The spacing between two nozzles (4) at adjacent positions is 200 mm, and all the nozzles (4) are evenly distributed in a line on the spray pipe (3), and the nozzles (4) are a shower-type spray structure.
5. An automatic cleaning device for the wire cloth of a vacuum pulp washer according to claim 1, characterized in that: The hose (6) is supported by a high-pressure resistant rubber hose with a length of 1500 mm. Both ends of the hose (6) are provided with external thread connectors with a length of one inch and a compressive strength of 30 kg.
6. The automatic cleaning equipment for the wire cloth of a vacuum pulp washer according to claim 1, wherein: The reciprocating connecting rod structure (2) includes an end rocker (201), the rotation center point of the end rocker (201) is movably connected to the support body (1) through a rotating shaft, and one end of the universal joint (12) is fixed to the rotation center point of the end rocker (201), the middle part of the support body (1) is movably connected to a middle rocker (202) through a rotating shaft, a first movable rocker (203) is movably connected between the end rocker (201) and the middle rocker (202) through a rotating shaft, and a second movable rocker (204) is movably connected between the middle rocker (202) and the second connecting end of the spray pipe (3).
7. An automatic cleaning device for the wire cloth of a vacuum pulp washing machine according to claim 1, characterized in that: A limiting sliding groove (101) is provided at one end of the support body (1), and the second connecting end of the spray pipe (3) slides inside the limiting sliding groove (101).