Soaking device for surface coating of polyester fiber fabric

Abstract

The utility model discloses a soaking device for polyester fiber fabric surface coating, which comprises a cleaning box, a soaking box and a fabric main body, a first guide roller and a first transition roller are respectively arranged on two sides of the upper end of the cleaning box, a first rotating roller group is arranged in the cleaning box, an ultrasonic transducer is arranged at the bottom of the cleaning box, and a second rotating roller group is arranged at the bottom of the soaking box. A second guide roller and a second transition roller are arranged on the two sides of the upper end of the soaking box respectively, a second rotating roller set is arranged in the soaking box, and the fabric body sequentially bypasses the first guide roller, the first rotating roller set, the first transition roller, the second transition roller, the second rotating roller set and the second guide roller. The cleaning box and the soaking box jointly form the soaking device, the fabric is cleaned through the cleaning box, then soaked through the soaking box and subjected to surface treatment, dirt and attachments on the surface of the fabric are removed, the connection firmness between a coating and the polyester fiber fabric is improved, and the fabric is not prone to falling off. The production quality of the polyester fiber fabric is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of polyester fiber fabric processing, in particular to an immersion device for the surface coating of polyester fiber fabrics. Background Technique

[0002] Polyester fiber, also known as terylene, is a synthetic fiber obtained by spinning polyester formed by polycondensation of organic dibasic acids and diols, belonging to high-molecular compounds. Polyester fiber is strong, durable, wrinkle-resistant, non-ironing, and non-fuzzy, mainly used for clothing and interior decoration. Its greatest advantage is its excellent wrinkle resistance and shape retention, with relatively high strength and elastic recovery ability.

[0003] During the transportation, storage, etc. of polyester fiber fabrics, they will be contaminated by dust and dirt. During the process of coating the polyester fibers of polyester fiber fabrics, it is easily affected by factors such as the grease on the fiber surface, resulting in a decline in the coating quality of polyester fiber fabrics and affecting the production quality of polyester fiber fabrics. Content of the Utility Model

[0004] The purpose of the utility model is to provide an immersion device for the surface coating of polyester fiber fabrics to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: an immersion device for the surface coating of polyester fiber fabrics, including a cleaning tank, an immersion tank and a fabric main body. On both sides of the upper end of the cleaning tank, a first guiding roller and a first transition roller are respectively arranged. Inside the cleaning tank, a first roller group is arranged. At the bottom of the cleaning tank, an ultrasonic transducer is arranged. On both sides of the upper end of the immersion tank, a second guiding roller and a second transition roller are respectively arranged. Inside the immersion tank, a second roller group is arranged. The fabric main body sequentially bypasses the first guiding roller, the first roller group, the first transition roller, the second transition roller, the second roller group and the second guiding roller.

[0006] Among them, a heater is arranged at the bottom end inside the immersion tank, and the heater includes an electric heating tube.

[0007] Among them, a temperature controller is arranged on the side wall of the immersion tank. The temperature controller includes a temperature sensing probe, and the temperature sensing probe is embedded inside the immersion tank.

[0008] Among them, a first drain pipe is arranged at the bottom of the cleaning tank, and a first valve is installed on the first drain pipe.

[0009] Among them, a second drain pipe is arranged at the bottom of the immersion tank, and a second valve is installed on the second drain pipe.

[0010] Among them, the cleaning tank includes a cleaning chamber, and a cleaning liquid is contained in the cleaning chamber.

[0011] Among them, the soaking tank includes a soaking chamber, and a soaking liquid is contained in the soaking chamber.

[0012] Among them, the first roller group includes multiple groups of rollers, and the rollers of the first roller group are rotatably connected to the inner wall of the cleaning tank. The second roller group includes multiple groups of rollers, and the rollers of the second roller group are rotatably connected to the inner wall of the cleaning tank.

[0013] Among them, the ultrasonic transducer is connected to an ultrasonic generator.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] The cleaning tank and the soaking tank of the present utility model together constitute a soaking device. First, the fabric is cleaned by the cleaning tank, and then the fabric is soaked by the soaking tank, performing surface treatment on the fabric, removing dirt and attachments on the surface of the fabric, enhancing the connection firmness between the coating and the polyester fiber fabric, thereby improving the coating application quality of the polyester fiber fabric and the production quality of the polyester fiber fabric. Description of the Drawings

[0016] Figure 1 is a schematic use diagram of the present utility model;

[0017] Figure 2 is a cross-sectional view of the present utility model;

[0018] Figure 3 is a schematic top view structure diagram of the cleaning tank and the soaking tank of the present utility model;

[0019] Figure 4 is a schematic bottom view structure diagram of the cleaning tank and the soaking tank of the present utility model.

[0020] In the figure: 1, cleaning tank; 2, soaking tank; 3, fabric main body; 11, first guide roller; 12, first roller group; 13, first transition roller; 14, ultrasonic transducer; 15, first drain pipe; 16, first valve; 21, second guide roller; 22, second roller group; 23, second transition roller; 24, heater; 25, second drain pipe; 26, second valve; 27, thermostat. Detailed Embodiments

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] Please refer toFigures 1-4 , the utility model provides a technical solution: an immersion device for the surface coating of polyester fiber fabric, including a cleaning tank 1, an immersion tank 2 and a fabric main body 3. On both sides of the upper end of the cleaning tank 1, a first guiding roller 11 and a first transition roller 13 are respectively arranged. Inside the cleaning tank 1, a first roller group 12 is arranged. At the bottom of the cleaning tank 1, an ultrasonic transducer 14 is arranged. On both sides of the upper end of the immersion tank 2, a second guiding roller 21 and a second transition roller 23 are respectively arranged. Inside the immersion tank 2, a second roller group 22 is arranged. The fabric main body 3 bypasses the first guiding roller 11, the first roller group 12, the first transition roller 13, the second transition roller 23, the second roller group 22 and the second guiding roller 21 in sequence.

[0023] The cleaning tank 1 and the immersion tank 2 together constitute the immersion device. First, the fabric main body 3 is cleaned by the cleaning tank 1, and then the fabric main body 3 is immersed by the immersion tank 2 to perform surface treatment on the fabric main body 3. After the surface treatment is completed, the fabric main body 3 is dried, and after drying, coating application processing is carried out. The connection firmness between the coating and the polyester fiber fabric is effectively improved through the immersion device, thereby improving the coating application quality of the polyester fiber fabric and the production quality of the polyester fiber fabric.

[0024] The cleaning tank 1 uses ultrasonic cleaning to clean the fabric main body 3. The ultrasonic transducer 14 utilizes the cavitation effect, mechanical effect, thermal effect, etc. generated when ultrasonic waves propagate in the liquid to clean the surface of the fabric main body 3. When ultrasonic waves propagate in the liquid, tens of thousands of small bubbles will be generated. These small bubbles rapidly expand and instantly burst under the action of the sound pressure, generating a strong impact force and micro-jet flow, thereby removing the dirt and attachments on the surface of the fabric main body 3 and realizing the comprehensive cleaning of the fabric main body 3.

[0025] The immersion liquid inside the immersion tank 2 can be ethylene glycol solution, and the specific dosage can be adjusted according to the production process and equipment conditions. By immersing the fabric main body 3, the surface coating quality of the polyester fiber fabric is improved.

[0026] Among them, a heater 24 is arranged at the bottom end inside the immersion tank 2. The heater 24 includes an electric heating tube. When the heater 24 is energized and heated, it can heat the immersion liquid inside the immersion tank 2, and the immersion temperature of the immersion liquid can be adjusted according to the use requirements, thereby improving the immersion effect.

[0027] Among them, a temperature controller 27 is arranged on the side wall of the immersion tank 2. The temperature controller 27 includes a temperature sensing probe, and the temperature sensing probe is embedded inside the immersion tank 2. The temperature sensing probe can monitor the temperature of the immersion liquid inside the immersion tank 2 in real time and cooperate with the heater 24 to perform constant temperature control on the immersion liquid.

[0028] Among them, a first drain pipe 15 is provided at the bottom of the cleaning tank 1, and a first valve 16 is installed on the first drain pipe 15. When the first valve 16 is opened, the cleaning liquid inside the cleaning tank 1 is discharged through the first drain pipe 15, facilitating the replacement of the cleaning liquid.

[0029] Among them, a second drain pipe 25 is provided at the bottom of the soaking tank 2, and a second valve 26 is installed on the second drain pipe 25. When the second valve 26 is opened, the soaking liquid inside the soaking tank 2 is discharged through the second drain pipe 25, facilitating the replacement of the soaking liquid.

[0030] Among them, the cleaning tank 1 includes a cleaning chamber, and a cleaning liquid is contained in the cleaning chamber. The cleaning liquid is used to clean the fabric main body 3.

[0031] Among them, the soaking tank 2 includes a soaking chamber, and a soaking liquid is contained in the soaking chamber. The soaking liquid is used to soak the fabric main body 3.

[0032] Among them, the first roller group 12 includes multiple groups of rollers, and the rollers of the first roller group 12 are rotatably connected to the inner wall of the cleaning tank 1. The second roller group 22 includes multiple groups of rollers, and the rollers of the second roller group 22 are rotatably connected to the inner wall of the cleaning tank 1.

[0033] The multiple groups of rollers of the first roller group 12 and the multiple groups of rollers of the second roller group 22 are used to guide the fabric main body 3. As Figure 2 shown, the fabric main body 3 moves along the guiding direction of the multiple groups of rollers, making full contact with the cleaning liquid and the soaking liquid, so as to achieve full cleaning and full soaking of the fabric main body 3.

[0034] Among them, the ultrasonic transducer 14 is connected to an ultrasonic generator, and the ultrasonic wave is used to clean the fabric main body 3.

[0035] Working principle: When in use, as Figure 1 and Figure 2 shown, the fabric main body 3 successively bypasses the first guide roller 11, the first roller group 12, the first transition roller 13, the second transition roller 23, the second roller group 22 and the second guide roller 21, and moves at a constant speed under the drive of an external force. The cleaning liquid inside the cleaning tank 1 submerges the fabric main body 3, and the soaking liquid inside the soaking tank 2 submerges the fabric main body 3. The heater 24 is used in cooperation with the temperature controller 27 to regulate the temperature of the soaking liquid. The cleaning tank 1 uses ultrasonic cleaning to clean the fabric main body 3, removing dirt and attachments on the surface of the fabric main body 3, achieving a comprehensive cleaning of the fabric main body 3. The cleaned fabric main body 3 enters the soaking tank 2 for soaking. The soaking liquid can be an ethylene glycol solution. After soaking, the fabric main body 3 is dried, and coating is carried out after drying. The used cleaning liquid is discharged through the first drain pipe 15, and the used soaking liquid is discharged through the second drain pipe 25.

[0036] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. An immersion device for the surface coating of a polyester fiber fabric, comprising a cleaning tank (1), an immersion tank (2) and a fabric body (3), characterized in that: On both sides of the upper end of the cleaning tank (1), a first guide roller (11) and a first transition roller (13) are respectively arranged. A first roller group (12) is arranged inside the cleaning tank (1). An ultrasonic transducer (14) is arranged at the bottom of the cleaning tank (1). On both sides of the upper end of the soaking tank (2), a second guide roller (21) and a second transition roller (23) are respectively arranged. A second roller group (22) is arranged inside the soaking tank (2). The fabric body (3) sequentially bypasses the first guide roller (11), the first roller group (12), the first transition roller (13), the second transition roller (23), the second roller group (22) and the second guide roller (21).

2. The immersion device for the surface coating of a polyester fiber fabric according to claim 1, wherein: A heater (24) is arranged at the bottom end inside the soaking tank (2). The heater (24) includes an electric heating tube.

3. An immersion device for the surface coating of a polyester fiber fabric, according to claim 1, characterized in that: A temperature controller (27) is arranged on the side wall of the soaking tank (2). The temperature controller (27) includes a temperature sensing probe, and the temperature sensing probe is embedded inside the soaking tank (2).

4. An immersion device for the surface coating of a polyester fiber fabric, as described in claim 1, wherein: A first drain pipe (15) is arranged at the bottom of the cleaning tank (1). A first valve (16) is installed on the first drain pipe (15).

5. An immersion device for a surface coating of a polyester fiber fabric, according to claim 1, characterized in that: A second drain pipe (25) is arranged at the bottom of the soaking tank (2). A second valve (26) is installed on the second drain pipe (25).

6. An immersion device for a surface coating of a polyester fiber fabric, according to claim 1, characterized in that: The cleaning tank (1) includes a cleaning chamber, and a cleaning liquid is contained in the cleaning chamber.

7. An immersion device for a surface coating of a polyester fiber fabric, according to claim 1, wherein: The soaking tank (2) includes a soaking chamber, and a soaking liquid is contained in the soaking chamber.

8. An immersion device for the surface coating of a polyester fiber fabric, as described in claim 1, wherein: The first roller group (12) includes multiple groups of rollers, and the rollers of the first roller group (12) are rotatably connected to the inner wall of the cleaning tank (1). The second roller group (22) includes multiple groups of rollers, and the rollers of the second roller group (22) are rotatably connected to the inner wall of the cleaning tank (1).

9. An immersion device for the surface coating of a polyester fiber fabric, as described in claim 1, wherein: The ultrasonic transducer (14) is connected to an ultrasonic generator.

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