Detection device
By setting a slidable coaxial light source and multi-color filter in the detection device, the problem of single light color of the existing detection device is solved, flexible detection of workpieces of different colors is realized, and the detection range is expanded.
Patent Information
- Application Number
- CN202422096090.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-08-27
AI Technical Summary
The existing detection devices have a single light color, which leads to a small scope of detection and cannot meet the detection needs of workpieces of different colors.
A detection device is designed in which the coaxial light source can be slidably adjusted to position and at least two filters of different colors are provided between it and the reflector, and multi-light color detection is achieved by sliding the coaxial light source through different filters to illuminate the workpiece.
The scope of application of the detection device is expanded, and the ability to detect workpieces of at least two different surface colors is improved, which improves the flexibility and applicability of the detection.
Smart Images

Figure CN223166590U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of machine vision detection, in particular to a detection device. Background Art
[0002] The current detection device includes a detection camera and a coaxial light source for supplementary lighting. The detection camera takes pictures of the workpiece through the detection hole on the coaxial light source. However, at present, some workpieces need to be irradiated by light of a specific color to better detect surface defects. The existing detection device has a single light output color and a small application range.
[0003] In view of this, it is necessary to design a detection device to improve the detection application range.
[0004] The above information is given as background information only to assist in understanding the present disclosure, and it is not determined or admitted whether any of the above content can be used as the prior art relative to the present disclosure. Summary of the Utility Model
[0005] The utility model provides a detection device to improve the detection application range.
[0006] To achieve the above object, the utility model provides the following technical solutions:
[0007] A detection device includes:
[0008] A support base;
[0009] A coaxial light source, slidably mounted on one side of the top of the support base and slidable along a set direction to adjust the position;
[0010] A detection camera, mounted on one side of the top of the coaxial light source and fixedly connected to the coaxial light source;
[0011] A reflecting mirror, mounted on one side of the support base, for reflecting the workpiece image through the coaxial light source into the detection camera;
[0012] Between the reflecting mirror and the coaxial light source, at least two filter plates are arranged in a row along the set direction. The filter plates are used for filtering the light emitted by the coaxial light source, and the colors of adjacent two filter plates are different.
[0013] Optionally, a slide rail is provided on the support base, and a sliding seat is slidably mounted on the slide rail. The coaxial light source is fixedly connected to the sliding seat;
[0014] The coaxial light source includes a housing, a lamp board mounted in the housing, and a beam splitter mounted in the housing. The mirror surface of the beam splitter is parallel to the beam splitter;
[0015] The beam splitter is disposed directly below the detection camera, and the housing is provided with a detection hole corresponding to the detection camera, and the beam splitter is located in the detection hole.
[0016] Optionally, a diffuser plate is further installed in the housing, and the diffuser plate is installed between the lamp panel and the beam splitter.
[0017] Optionally, the filter is fixedly connected to the support base.
[0018] Optionally, a telescopic device for pushing the coaxial light source to slide along the slide rail is further installed on the support base;
[0019] The telescopic shaft of the telescopic device is connected to the sliding seat.
[0020] Optionally, the body of the telescopic device and the mirror are installed on opposite sides of the support base;
[0021] The body of the telescopic device is hinged to the support base, and the telescopic shaft is hinged to the sliding seat.
[0022] Optionally, a support rod is connected to the top of the housing, and the detection camera is installed on the support rod.
[0023] Optionally, an adhesive layer is provided on the side surface of the support base, and the mirror is adhered to the adhesive layer.
[0024] Compared with the prior art, the present utility model has the following beneficial effects:
[0025] The detection device provided by the present utility model slides to adjust the position of the coaxial light source, so that the light emitted by the coaxial light source can pass through different filters and then be irradiated on the workpiece through the mirror, so that at least two workpieces of different colors can be detected, meeting the detection requirements and further expanding the detection range.
[0026] The present utility model has other characteristics and advantages, which will be obvious from the accompanying drawings incorporated herein and the subsequent detailed description, or will be described in detail in the accompanying drawings incorporated herein and the subsequent detailed description, and these drawings and detailed description are used together to explain the specific principles of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0028] Figure 1 It is a schematic diagram of the installation structure of the detection device provided by an embodiment of the present utility model;
[0029] Figure 2 It is a top view schematic diagram of the detection device provided by an embodiment of the present utility model after hiding the detection camera and the support rod;
[0030] Figure 3 It is a top view schematic diagram of another detection device provided by an embodiment of the present utility model after hiding the detection camera and the support rod.
[0031] Reference numerals: 1, support base; 2, coaxial light source; 21, housing; 22, lamp board; 23, beam splitter; 24, diffuser plate; 3, detection camera; 4, mirror; 5, filter; 61, slide rail; 62, sliding seat; 7, telescopic device; 8, support rod; 9, adhesive layer; 100, workpiece. Detailed implementation manners
[0032] To describe in detail the possible application scenarios, technical principles, specific implementable solutions, achievable purposes and effects, etc. of the present application, the following will be described in detail with reference to the specific examples listed and in conjunction with the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of the present application, so they are only examples and cannot be used to limit the protection scope of the present application.
[0033] Referring to "embodiment" herein means that the specific features, structures or characteristics described in conjunction with the embodiment may be included in at least one embodiment of the present application. The term "embodiment" appearing in various positions in the specification does not necessarily refer to the same embodiment, nor does it particularly limit its independence or relevance to other embodiments. In principle, in the present application, as long as there is no technical contradiction or conflict, the technical features mentioned in each embodiment can be combined in any way to form corresponding implementable technical solutions.
[0034] Unless otherwise defined, the meanings of the technical terms used herein are the same as those generally understood by those skilled in the technical field to which the present application belongs; the use of the relevant terms herein is only for describing specific embodiments and is not intended to limit the present application.
[0035] In the description of the present application, the term "and / or" is an expression used to describe the logical relationship between objects, indicating that there can be three relationships, for example, A and / or B, which means: there is A, there is B, and there is both A and B at the same time. In addition, the character " / " herein generally represents an "or" logical relationship between the associated objects before and after.
[0036] In this application, terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual quantitative, primary-secondary or sequential relationship between these entities or operations.
[0037] Without further limitation, in this application, the expressions such as "include", "comprise", "have" or other similar expressions used in a statement are intended to cover non-exclusive inclusion. These expressions do not exclude the possibility that there may be additional elements in the process, method or product including the said elements, so that the process, method or product including a series of elements may not only include those defined elements, but also include other elements not explicitly listed, or elements inherent to such process, method or product.
[0038] Similar to the understanding in the "Examination Guidelines", in this application, expressions such as "greater than", "less than", "exceeding" are understood not to include the recited number; expressions such as "above", "below", "within" are understood to include the recited number. In addition, in the description of the embodiments of this application, the meaning of "a plurality of" is two or more (including two). Similar expressions related to "plurality" are understood in the same way, such as "multiple groups", "multiple times", etc., unless otherwise specifically defined.
[0039] In the description of the embodiments of this application, the spatially-related expressions used, such as "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "perpendicular", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the specific embodiment or the drawings. It is only for the convenience of describing the specific embodiments of this application or for the reader to understand, rather than indicating or implying that the device or component referred to must have a specific position, a specific orientation, or be constructed or operated in a specific orientation. Therefore, it should not be construed as a limitation to the embodiments of this application.
[0040] Unless otherwise clearly specified or limited, in the description of the embodiments of this application, the terms such as "install", "connect", "join", "fix", "set" should be understood in a broad sense. For example, the said "connection" can be a fixed connection, a detachable connection, or an integral setting; it can be a mechanical connection, an electrical connection, or a communication connection; it can be directly connected, or indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art to which this application pertains, the specific meanings of the above terms in the embodiments of this application can be understood according to specific circumstances.
[0041] In view of the defects existing in the above-mentioned existing detection devices, the applicant, based on years of rich practical experience and professional knowledge in the design and manufacture of such products, and in combination with the application of scientific principles, actively conducts research and innovation in the hope of creating a technology that can solve the defects in the existing technology and make the detection device more practical. After continuous research, design, and repeated trial production of samples and improvements, the present utility model with practical value has finally been created.
[0042] Please refer to Figures 1 to 2 , an embodiment of the present utility model provides a detection device, including: a support base 1 for support; a coaxial light source 2 slidably mounted on one side of the top of the support base 1 and slidable along a set direction to adjust the position. The coaxial light source 2 can slide along the support base 1 to adjust its own position to meet the position requirements of detection. A detection camera 3 is mounted on one side of the top of the coaxial light source 2 and fixedly connected to the coaxial light source 2 for taking pictures and detecting a workpiece 100 through the coaxial light source 2; a reflector 4 is mounted on one side of the support base 1 for reflecting the workpiece image through the coaxial light source 2 into the detection camera 3. The setting of the reflector 4 can avoid the situation of friction caused by the too-close distance between the workpiece 100 and the support base 1, and facilitate the loading and unloading of the workpiece 100 more conveniently. At least two filter plates 5 are arranged in a row along the set direction between the reflector 4 and the coaxial light source 2. The filter plates 5 are used to filter the light emitted by the coaxial light source 2, and the colors of two adjacent filter plates 5 are different.
[0043] Specifically, for example, the colors of the two filter plates 5 are a red filter plate and a green filter plate respectively. When green light is required to irradiate on the surface of the workpiece 100, the coaxial light source 2 is slid to a suitable position, that is, directly above the green filter plate. At this time, the detection camera 3 also moves to a suitable position along with the coaxial light source 2 to take pictures of the workpiece 100; when red light is required to irradiate on the surface of the workpiece 100, the coaxial light source 2 is slid to a suitable position, that is, directly above the red filter plate. At this time, the detection camera 3 also moves to a suitable position along with the coaxial light source 2 to take pictures of the workpiece 100. That is, the detection device of the present utility model can detect workpieces 100 with at least two different surface colors.
[0044] The detection device in this embodiment can detect more types of workpieces 100, such as workpieces 100 with different surface colors, and the detection range is relatively larger. It should also be supplemented that the placement position of the workpiece 100 needs to be adjusted adaptively under different illumination colors.
[0045] Optionally, a slide rail <61> is provided on the support base <1>. A sliding seat <62> is slidably mounted on the slide rail <61>. The coaxial light source <2> is fixedly connected to the sliding seat <62>. The coaxial light source <2> includes a housing <21>, a lamp board <22> installed in the housing <21>, and a beam splitter <23> installed in the housing <21>. The mirror surface of the beam splitter <23> is parallel to the beam splitter <23>. The beam splitter <23> is disposed directly below the detection camera <3>, and a detection hole is provided in the housing <21> corresponding to the detection camera <3>. The beam splitter <23> is located in the detection hole. Specifically, the lamp board <22> emits light, which is directed at the filter <5> after passing through the beam splitter <23>. The light passes through the filter <5> and is then directed at the workpiece <100> by the reflector <4>. In addition, by providing the slide rail <61>, the sliding adjustment of the coaxial light source <2> is simpler and it is easier to adjust the position.
[0046] Optionally, a diffuser plate <24> is also installed in the housing <21>. The diffuser plate <24> is installed between the lamp board <22> and the beam splitter <23>. The diffuser plate <24> is used to homogenize the light and improve the light output uniformity.
[0047] Optionally, the filter <5> is fixedly connected to the support base <1>. The position of the filter <5> does not need to be adjusted, avoiding the filter <5> from becoming tilted due to vibration or other reasons, and can well maintain the installation stability of the filter <5>.
[0048] Optionally, a telescopic device <7> for pushing the coaxial light source <2> to slide along the slide rail <61> is also installed on the support base <1>. The telescopic shaft of the telescopic device <7> is connected to the sliding seat <62>. Specifically, in this embodiment, the position of the coaxial light source <2> is adjusted by the telescopic device, and the coaxial light source <2> is controlled to be in a suitable position. Specifically, the telescopic device controls the position of the coaxial light source <2> by controlling the extension length of the telescopic shaft.
[0049] Optionally, the body of the telescopic device <7> and the reflector <4> are installed on opposite sides of the support base <1>. The body of the telescopic device <7> is hinged to the support base <1>, and the telescopic shaft is hinged to the sliding seat <62>. Specifically, as Figure 3 , this can vacate the position at the top of the support base <1>, so that the coaxial light source <2> will not collide with the body of the telescopic device <7>, which is beneficial to reducing the height of the entire device.
[0050] Optionally, a support rod <8> is connected to the top of the housing <21>. The detection camera <3> is installed on the support rod <8>.
[0051] Optionally, an adhesive layer <9> is provided on the side surface of the support base <1>. The reflector <4> is adhered to the adhesive layer <9>.
[0052] Finally, it should be noted that although the above embodiments have been described in the text and drawings of the specification of this application, the patent protection scope of this application cannot be limited thereby. Any technical solutions obtained by equivalent structure or equivalent process substitution or modification based on the substantial concept of this application and using the content recorded in the text and drawings of the specification of this application, as well as the direct or indirect implementation of the technical solutions of the above embodiments in other related technical fields, etc., are all included in the patent protection scope of this application.
Claims
1. A detection device, characterized in that, Comprising: Support base (1); Coaxial light source (2), slidably mounted on one side of the top of the support base (1) and slidable in a set direction to adjust the position; Detection camera (3), mounted on one side of the top of the coaxial light source (2) and fixedly connected to the coaxial light source (2); Mirror (4), mounted on one side of the support base (1) for reflecting the workpiece image through the coaxial light source (2) into the detection camera (3); Between the mirror (4) and the coaxial light source (2), at least two filter plates (5) are arranged in a set direction. The filter plates (5) are used for filtering the light emitted by the coaxial light source (2), and the colors of two adjacent filter plates (5) are different.
2. The detection device according to claim 1, characterized in that A slide rail (61) is provided on the support base (1), and a sliding seat (62) is slidably mounted on the slide rail (61). The coaxial light source (2) is fixedly connected to the sliding seat (62); The coaxial light source (2) includes a housing (21), a lamp board (22) mounted in the housing (21), and a beam splitter (23) mounted in the housing (21). The mirror surface of the beam splitter (23) is parallel to the beam splitter (23); The beam splitter (23) is arranged directly below the detection camera (3), and the housing (21) is provided with a detection hole corresponding to the detection camera (3). The beam splitter (23) is located in the detection hole.
3. The detection device according to claim 2, characterized in that, A diffusion plate (24) is further mounted in the housing (21), and the diffusion plate (24) is mounted between the lamp board (22) and the beam splitter (23).
4. The detection device according to claim 1, characterized in that, The filter plate (5) is fixedly connected to the support base (1).
5. The detection device according to claim 2, characterized in that A telescopic device (7) for pushing the coaxial light source (2) to slide along the slide rail (61) is further mounted on the support base (1); The telescopic shaft of the telescopic device (7) is connected to the sliding seat (62).
6. The detection device according to claim 5, wherein The body of the telescopic device (7) and the mirror (4) are mounted on opposite sides of the support base (1); The body of the telescopic device (7) is hinged to the support base (1), and the telescopic shaft is hinged to the sliding seat (62).
7. The detection device according to claim 2, characterized in that, A support rod (8) is connected to the top of the housing (21), and the detection camera (3) is mounted on the support rod (8).
8. The detection device according to claim 1, characterized in that, An adhesive layer (9) is provided on the side of the support base (1), and the mirror (4) is adhered to the adhesive layer (9).