Power lithium battery high-voltage copper bar protection fixing tool
Through the split-connected main cover panel and sub-cover panel structure, combined with rectangular card slots and nylon cable ties, the positioning and error prevention problems of copper rows in the new energy lithium battery pack process are solved, and efficient installation and automatic assembly of copper rows are achieved.
Patent Information
- Application Number
- CN202422008123.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-08-19
AI Technical Summary
In the new energy lithium battery pack process, how to effectively arrange high-voltage copper strips in a compact space to avoid the problems of insufficient interference, extrusion, twisting and creepage distances, and the existing devices have problems of copper strip fixing and assembly errors.
The main cover panel and the secondary cover panel are connected in a split type. The surface of the main cover panel is equipped with a rectangular card slot and a transparent plate. The copper row passes through the card slot and is pre-tightened and fixed. Combined with the nylon cable ties and light strip systems, it realizes the standardized installation and error-proof functions of the copper row, and adapts to the positioning of the special-shaped/multi-bending copper rows.
It improves the installation efficiency of copper strips, avoids the phenomenon of copper strip leakage and tightening, reduces useless work, realizes standardized installation and error prevention of copper strips, adapts to the needs of multi-angle layout, and supports automated assembly.
Smart Images

Figure CN223167602U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of power lithium battery processing, in particular to a high-voltage copper bar protection and fixing tooling for power lithium batteries. Background Art
[0002] In the new energy lithium battery pack process, high-voltage wire harnesses and high-voltage copper bars are indispensable parts of the whole product, which are used to connect the components inside the battery pack. The safety, stability and processability of high-voltage copper bars and high-voltage wire harnesses are crucial for the pack system. However, the space of the battery pack is often very compact. How to arrange high-voltage copper bars in the limited space, meet various space requirements, and position and install various special-shaped / multi-angle / multi-bend copper bars to avoid problems such as interference, extrusion, distortion, and insufficient creepage distance still need to be solved.
[0003] Therefore, aiming at the problems existing in the existing new energy lithium battery pack process, a device with optimized structure, which can avoid problems such as copper bar fixing, interference and assembly errors, save labor and improve efficiency, is designed to solve the above problems. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a high-voltage copper bar protection and fixing tooling for power lithium batteries with optimized structure, which can avoid problems such as copper bar fixing, interference and assembly errors, save labor and improve efficiency.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A high-voltage copper bar protection and fixing tooling for power lithium batteries, which cooperates with the copper bar installation position of the battery pack to realize the positioning and installation of the copper bar, includes:
[0007] A main cover panel and a sub-cover panel connected in a split manner;
[0008] A plurality of rectangular card slots are penetrated through the surface of the main cover panel;
[0009] A transparent plate is installed at the open end of the rectangular card slot;
[0010] A light strip is installed inside the rectangular card slot;
[0011] The copper bar passes through the rectangular card slot and is pre-tightened and fixed, and each group of copper bars is distributed at intervals through the corresponding rectangular card slots to prevent cross-connection installation.
[0012] Further, the main cover panel and the sub-cover panel can be used alone or in combination;
[0013] Round holes are respectively opened at the joint parts of the main cover panel and the sub-cover panel;
[0014] The nylon cable tie passes through the round hole and is tied up to realize the combined use of the main cover panel and the sub-cover panel.
[0015] Furthermore, the outer surfaces of the main cover panel and the sub-cover panel are made of insulating and fireproof materials.
[0016] In the above technical solution, a protection and fixing tooling for high-voltage copper busbars of a power lithium battery of the present utility model has the following beneficial effects:
[0017] 1. The structure of the protection and fixing tooling for high-voltage copper busbars of a power lithium battery proposed by the present utility model is optimized. The main cover panel and the sub-cover panel are of a split connection structure, which is convenient for the installation and fixing of single or partial copper busbars, plays a role in standard installation indication for the installation of multiple copper busbars, and avoids the phenomenon of missed fastening of copper busbars when assembling multiple copper busbars at one time;
[0018] 2. Aiming at the complexity of using the whole package of copper busbar anti-misoperation tooling when replacing copper busbars, the tooling can use the main cover panel or the sub-cover panel alone during assembly, greatly reducing the useless work in the copper busbar fastening process, making the copper busbar assembly more convenient and fast, saving the stagnant time in the copper busbar assembly process, and improving the copper busbar assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings.
[0020] Figure 1 FIG. is a schematic structural diagram of a protection and fixing tooling for high-voltage copper busbars of a power lithium battery provided by an embodiment of the present utility model;
[0021] Figure 2 FIG. is a schematic usage flow diagram of a protection and fixing tooling for high-voltage copper busbars of a power lithium battery (combined with an artificial intelligence robot) provided by an embodiment of the present utility model.
[0022] DESCRIPTION OF THE REFERENCE NUMERALS:
[0023] 1. Main cover panel; 2. Sub-cover panel; 3. Light strip; 4. Round hole;
[0024] 11. Rectangular card slot;
[0025] N is the actual installation sequence of the copper busbar, and i is the number of copper busbars installed. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0026] In order to enable those skilled in the art to better understand the technical solutions of the present utility model, the following will further introduce the present utility model in detail in conjunction with the drawings.
[0027] It should be noted that the orientation or positional relationship indicated by terms such as "inside" and "outer surface" used in this text is based on the orientation or positional relationship shown in the drawings. This is only for the convenience of describing the present utility model and simplifying the description. Similar expressions are only for the purpose of illustration and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.
[0028] See Figure 1 - Figure 2 as shown in
[0029] A protection and fixing tooling for high-voltage copper bars of a power lithium battery. This fixing tooling cooperates with the copper bar installation position of the battery pack to achieve the positioning and installation of the copper bars, and includes:
[0030] The main cover panel 1 and the sub-cover panel 2 connected in a split manner;
[0031] A plurality of rectangular card slots 11 are penetrated on the surface of the main cover panel 1;
[0032] A transparent plate is installed at the open end of the rectangular card slot 11;
[0033] A light strip 3 is installed inside the rectangular card slot 11;
[0034] The copper bar passes through the rectangular card slot 11 and is pre-tightened and fixed, and each group of copper bars is spaced apart by the corresponding rectangular card slot 11 to prevent cross-connection installation.
[0035] The main cover panel 1 and the sub-cover panel 2 can be used separately or in combination;
[0036] Round holes 4 are respectively opened at the joint parts of the main cover panel 1 and the sub-cover panel 2;
[0037] The nylon tie passes through the round hole 4 and is tied to realize the combined use of the main cover panel 1 and the sub-cover panel 2.
[0038] The outer surfaces of the main cover panel 1 and the sub-cover panel 2 are made of insulating and fireproof materials.
[0039] Specifically, a protection and fixing tooling for high-voltage copper bars of a power lithium battery has a main cover panel 1 and a sub-cover panel 2. The main cover panel 1 and the sub-cover panel 2 can be used separately or together. Round holes 4 are respectively opened on the main cover panel 1 and the sub-cover panel 2. When used in combination, the nylon tie is used to pass through the round hole 4 to tie the two tightly. Among them, according to the installation sequence of the copper bars, a plurality of rectangular card slots 11 are penetrated on the main cover panel 1. When in use, the copper bar passes through the gap of the rectangular card slot 11 and then is fixed. A transparent plate is installed on the surface of the rectangular card slot 11, and the light strip 3 is also installed on the inner circumference of the rectangular card slot 11 and is located inside the transparent plate.
[0040] Among them, the outer surfaces of both the main cover panel 1 and the sub-cover panel 2 are coated with insulating and fireproof materials.
[0041] Further, according to the actual assembly state of the power battery pack, the fixing tooling can be divided into two parts, the front part and the rear part, for combined use. When only the copper bars at the front end of the battery pack need to be assembled, such as replacing a single copper bar, only the main cover panel 1 can be used to pre-tighten or fasten the copper bars. When only the copper bars at the rear end of the battery pack need to be assembled, only the parts of the main cover panel 1 and the sub-cover panel 2 can be used to achieve the function of preventing misassembly of the copper bars. When all the copper bars of the whole battery pack need to be assembled, the main cover panel 1 is placed at the front end of the battery pack, and the sub-cover panel 2 is placed at the rear end of the battery pack. A round hole 4 is provided at the connecting part of the main cover panel 1 and the sub-cover panel 2. After using a nylon tie to pass through the round hole 4 and bundle the main cover panel 1 and the sub-cover panel 2, they can be used in combination.
[0042] When positioning and installing the copper bars, according to the installation sequence of the copper bars, the copper bars are passed through the gaps of the rectangular card slots 11 of the main cover panel 1 and pre-tightened and fixed, corresponding to the copper bar installation positions of the battery pack respectively. The intervals between the rectangular card slots 11 play a role in preventing misassembly of the copper bars, preventing copper bar short circuits caused by copper bar cross-connection. During the installation process, the installation positions of the copper bars are confirmed by the lengths of the rectangular card slots 11. A light strip 3 is provided on the main cover panel 1, which is convenient for positioning and fixing the present utility model in the battery pack box body, realizing the positioning of the copper bars, ensuring the fixation of the copper bars in the battery box body, avoiding shaking interference, and at the same time solving the problem of fixing special-shaped / multi-bent copper bars.
[0043] (This tooling is used in combination with an artificial intelligence robot) Embodiment 1:
[0044] First, in the present application, the light strip 3 has a light strip control system, and the light strip control system can regulate the color change of the light strip. Specifically, during actual assembly, the light strip can be set with a reasonable lighting sequence according to the installation sequence of the copper bars. For example, the lights are divided into three colors. When the yellow light is on, it means that the installation position of the copper bar is to be operated. When the green light is on, it means that the installation position of the copper bar is operated correctly. When the red light is on, it means that there is an operation error (or omission) at the position of the copper bar. According to the installation sequence, the lights at the corresponding installation positions light up in turn.
[0045] Along with the lighting sequence of the light strip, it can work together with an artificial intelligence robot equipped with light recognition or infrared receiving and transmitting functions. Before pre-tightening / fastening the copper bars, confirm the high-voltage part of the battery pack where the copper bars are installed this time, the model of the copper bars, and the number of the copper bars. When the robot recognizes the yellow light-on information, it performs the operations of pre-tightening and fastening the copper bar bolts. When the robot recognizes the green light-on information, it detects the torque and then retracts the working arm. When the robot receives the red light-on information, it stops working and alarms. If the robot does not support light recognition or infrared receiving and transmitting functions, the light strip information can be output as a signal recognizable by the robot and transmitted through the robot connection.
[0046] This tooling can be connected to an intelligent robot to achieve the function of automatically controlling the copper bar assembly, realizing the intelligence of the production line while avoiding errors in copper bar assembly, saving labor and improving efficiency.
[0047] Only some exemplary embodiments of the present invention have been described by way of illustration above. Without doubt, for those of ordinary skill in the art, various different ways can be used to modify the described embodiments without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A high-voltage copper bus protection and fixing tooling for a power lithium battery. This fixing tooling is matched with the copper bus installation position of the battery pack to achieve the positioning and installation of the copper bus. It is characterized in that Including: A main cover panel (1) and a sub-cover panel (2) connected in a split manner; A plurality of rectangular card slots (11) are penetrated and opened on the surface of the main cover panel (1); A transparent plate is installed at the open end of the rectangular card slot (11); A light strip (3) is installed inside the rectangular card slot (11); The copper busbar passes through the rectangular card slot (11) and is pre-tightened and fixed, and each group of copper busbars is distributed at intervals through the corresponding rectangular card slots (11) to prevent cross-connection installation.
2. The high-voltage copper busbar protection and fixing tooling for a power lithium battery according to claim 1, wherein: The main cover panel (1) and the sub-cover panel (2) can be used alone or in combination; Round holes (4) are respectively opened at the connecting parts of the main cover panel (1) and the sub-cover panel (2); Nylon cable ties pass through the round holes (4) and are tied to realize the combined use of the main cover panel (1) and the sub-cover panel (2).
3. The high-voltage copper busbar protection and fixing tooling for a power lithium battery according to claim 1, wherein: The outer surfaces of the main cover panel (1) and the sub-cover panel (2) are made of insulating and fireproof materials.